Fins are formed monolithically from the material of a tube body. The fins extend from the tube body outer surface, and include a fin base and a fin top. Wings extending from a fin side surface between the fin base and fin top can produce upper and lower channels between adjacent fins. Depressions can be formed in the fin top with platforms below the depressions. The tube can also include helical ridges on an inner surface of the tube. The tubes are used for heat transfer, and can be included in shell and tube heat exchangers.

Disclosed are a heat exchanger and a method of manufacturing a heat exchanger. The heat exchanger may include a plurality of three-step tubes, each having a three-layered section and each having a liquid passage at a middle portion and module insertion spaces at opposite sides of the liquid passage, a plurality of thermoelectric modules inserted into the module insertion spaces, a plurality of cooling fins coupled to an outer surface of each of the three-step tubes, and an upper tank and a lower tank coupled to an upper side and a lower side of the three-step tubes to be fluidically communicated with the liquid passages of the three-step tubes. The three-step tubes and the cooling fins may be stacked laterally with respect to each other. The three-step tubes, the cooling fins, the upper tank, and the lower tank may be brazed by a same filler material comprising a metal.

A heat sink structure and a manufacturing method thereof. The heat sink includes a main body and multiple radiating fins each having a folded root section. The main body has multiple connection channels formed on a circumference of the main body. The multiple radiating fins are placed in a mold. A mechanical processing measure is used to high-speed impact the main body so as to thrust the main body into the mold. Accordingly, the folded root sections of the radiating fins are relatively high-speed thrust into the connection channels of the main body to tightly integrally connect with the main body.

A radiator includes a tube that has a flattened-shape, the tube including an internal flow channel that allows a coolant to flow through the internal flow channel; and a tank that includes an insertion port into which a joint end portion of the tube is inserted so that the tank and the tube are joined to each other, wherein the tube includes an outer-peripheral-wall extending in a direction perpendicular to a thickness direction of the tube, and bend depressions that are bent toward the internal flow channel in a concave shape are formed in at least a region of the outer-peripheral-wall adjacent to the joint end portion, the bend depressions extending along the internal flow channel, and the bend depressions are deformed in a width direction of the tube so that the width of the joint end portion is the same as the width of the insertion port.

A heat sink structure and a manufacturing method thereof. The heat sink includes a main body having multiple main body connection sections and multiple radiating fins each having a connection section. The main body has a first end and a second end. The first and second ends define a longitudinal direction. The multiple radiating fins are placed in a mold. A mechanical processing measure is used to high-speed impact the main body so as to thrust the main body into the mold. Accordingly, the connection sections of the radiating fins placed in the mold are high-speed thrust into the main body connection sections and moved in the longitudinal direction to the second end of the main body to tightly integrally connect with the main body.

Methods for expanding a tube to create a tight fit or an interference fit with one or more fins for the manufacture of a heat exchanger are disclosed. The methods can include providing an internal pressure to the tubes in a successive pulsing manner with each pulse having a short duration. The methods can include creating a temperature differential between the bend sections of the tubes and the straight sections of the tubes such that the bend section has a lower temperature than the straight sections. The methods can include creating an external pressure differential between the bend sections of the tubes and the straight sections of the tubes such that the external pressure acting on the bend sections is greater than the external pressure acting on the straight sections.

A removable heatsink assembly adapted to removably receive a pipe. The removable heatsink assembly includes a first plurality of fins and a second plurality of fins having collar flanges sized to receive a pipe. The fins are received on first and second spacer rods, respectively and are hingedly connected by a hinge rod such that the first and second plurality of fins are pivotally movable about the hinge rod between an open position and a closed position. In the open position, the first and second plurality of fins are positionable over the pipe. In the closed position, the collar flanges of the first and second plurality of fins substantially surround the pipe. A fin clamp secures the first and second plurality of fins together in the closed position about the pipe.

Methods for expanding a tube to create a tight fit or an interference fit with one or more fins for the manufacture of a heat exchanger are disclosed. The methods can include providing an internal pressure to the tubes in a successive pulsing manner with each pulse having a short duration. The methods can include creating a temperature differential between the bend sections of the tubes and the straight sections of the tubes such that the bend section has a lower temperature than the straight sections. The methods can include creating an external pressure differential between the bend sections of the tubes and the straight sections of the tubes such that the external pressure acting on the bend sections is greater than the external pressure acting on the straight sections.

A method for forming heatsink tube includes cutting a base sheet plate into a first molded frame and a second molded frame, applying a flux on an inner face of the first molded frame and the second molded frame, mounting the first molded frame on a heatsink fin module, and mounting the second molded frame on the first molded frame, to assemble the first molded frame, the heatsink fin module, and the second molded frame, and to form a heatsink tube. The first molded frame has a first end faceplate and two first connecting portions. The second molded frame has a second end faceplate and two second connecting portions. Each of the two first connecting portions is formed with a first abutting section, and each of the two second connecting portions is formed with a second abutting section.

A method for forming heatsink tube includes cutting a base sheet plate into a first molded frame and a second molded frame, applying a flux on an inner face of the first molded frame and the second molded frame, mounting the first molded frame on a heatsink fin module, and mounting the second molded frame on the first molded frame, to assemble the first molded frame, the heatsink fin module, and the second molded frame, and to form a heatsink tube. The first molded frame has a first end faceplate and two first connecting portions. The second molded frame has a second end faceplate and two second connecting portions. Each of the two first connecting portions is formed with a first abutting section, and each of the two second connecting portions is formed with a second abutting section.