This application discloses cold rolled surfaces having a dulled gloss finish. The finish has a fairly uniform glossiness with a slightly matted appearance and with minimal directionality. The surfaces are prepared from work rolls having an Ra value of from 0.2 to 0.4 μm and an Rz value of less than 3.0 μm. Methods of preparing the surfaces are also described herein.

A method of producing a deforming tool (2) having a structured embossing surface (4) which can be brought into contact with a surface of a substrate (1) for plastic deformation thereof (of the substrate), the method comprising: determining a target structure to be produced on the substrate (1); geometrically distorting the target structure, such that an “embossing image structure” is obtained; inverting the “embossing image structure”, such that the embossing structure for the embossed surface (4) is obtained; and producing the embossing surface (4) of the deforming tool (2) according to the embossing structure.

An assembly comprises a substantially cylindrical tape winding surface and first and second flanges co-formed with the winding surface to form a unitary hub structure. The tape winding surface extends along an axis from a first end to a second end, and the first and second flanges extend radially from the first and second ends of the tape winding surface, respectively. The tape winding surface and the first and second flanges are co-formed of a unitary hub material having a Young's modulus of at least about one million psi.

A vacuum coating device for a flexible substrate is provided, including a vacuum coating chamber and a transition chamber which are connected to each other. The vacuum coating chamber and the transition chamber communicate with each other through a slit. The vacuum coating device further includes a cooling roller, which is fixed in the transition chamber through a tension adjusting component. The cooling roller includes a roller body and a shaft, the roller body is fixedly installed on the shaft, and the roller body and the shaft are coaxial. Multiple heat dissipation passages are provided in the roller body along an axial direction of the roller body. Good cooling function is achieved and the flexible substrate is prevented from generating winkles.

A method of producing a deforming tool (2) having a structured embossing surface (4) which can be brought into contact with a surface of a substrate (1) for plastic deformation of the substrate, includes the steps of determining a target structure to be produced on the substrate (1); geometrically distorting the target structure, such that an embossing image structure is obtained; inverting the embossing image structure, such that the embossing structure for the embossed surface (4) is obtained; and producing the embossing surface (4) of the deforming tool (2) according to the embossing structure.

An assembly comprises a substantially cylindrical tape winding surface and first and second flanges co-formed with the winding surface to form a unitary hub structure. The tape winding surface extends along an axis from a first end to a second end, and the first and second flanges extend radially from the first and second ends of the tape winding surface, respectively. The tape winding surface and the first and second flanges are co-formed of a unitary hub material having a Young's modulus of at least about one million psi.

An assembly comprises a substantially cylindrical tape winding surface and first and second flanges co-formed with the winding surface to form a unitary hub structure. The tape winding surface extends along an axis from a first end to a second end, and the first and second flanges extend radially from the first and second ends of the tape winding surface, respectively. The tape winding surface and the first and second flanges are co-formed of a unitary hub material having a Young's modulus of at least about one million psi.

A method for making recesses in the surface of a roller for a rolling press. A thermal treatment is applied to a cylindrical roller surface by heating the surface in a region of the desired recesses until the material properties of the roller surface change permanently, i.e., even after cooling, with respect to the hardness of the roller material. The thermally treated regions produce a softer material in those regions than in the surrounding surface of the roller. By virture of a first start-up of the rolling press with abrasive material to be comminuted, the desired profiling is formed spontaneously due to a wearing down of the soft regions to form the desired recesses. The thermal treatment represent a particularly simple and cost-effective method for profiling rolling rollers, and in particular, rolling rollers which have already become worn, which that thereby be readily refurbished.

This application discloses methods of preparing a work roll for applying a dulled gloss finish on a metal substrate surface. The resulting finish has a fairly uniform glossiness with a slightly matted appearance and with minimal directionality. The work rolls have an Ra value of from 0.2 to 0.4 m and an Rz value of less than 3.0 m. Methods of forming a dulled gloss finish on a metal substrate are also described herein.

A method for manufacturing a roll for rolling flat metal products having a barrel section coated with a wear-resistant layer and journals formed thereon, and a main body blank which includes a barrel section and two blank journal sections The barrel section is encased with a jacket which is connected, with its edge regions associated with the blank journal sections, in a sealed manner, to the associated end faces of the blank journal sections, and limits a cavity surrounding the barrel section. The cavity is filled with an alloy powder. The wear-resistant layer coating of the barrel section, which forms a substance-to-substance bond with said barrel section, is then formed from said alloy powder through hot isostatic pressing. The jacket is then removed from the barrel section, the blank journal sections are formed into the journals and the barrel section and the journals are finished.