Y10T29/53143

HEATING APPARATUS

A heating apparatus for heating an object having a cylindrical outer peripheral surface includes: a support member for supporting the object to be heated; a covering member movable in the vertical directions relative to the support member and having inner wall surfaces with an open lower end, the inner wall surfaces defining an accommodation space for accommodating the object to be heated; the covering member closing the accommodation space when the covering member is disposed on the support member; the covering member allowing loading or unloading of the object to be heated when the covering member is separated from the support member; and a plurality of ring-shaped light sources each provided to surround the cylindrical outer peripheral surface of the object to be heated and arranged in the vertical direction in the accommodation space and radiating light for heating the object to be heated.

PRELOADING MAGNETS IN A ROTOR CORE
20220337111 · 2022-10-20 ·

A rotor core for an electric machine of an automobile includes a core stack including a plurality of lamination plates, each lamination plate including a plurality of apertures formed therein, the apertures of each of the lamination plates axially aligned to define a plurality of magnet slots extending axially through the core stack, a plurality of magnets stacked axially within each of the plurality of magnet slots along a length of the core stack, at least one of the plurality of magnet slots including a cavity extending axially along the length of the core stack, and a wedge inserted within the cavity adapted to apply a lateral force onto the plurality of magnets within the at least one magnet slot to secure the plurality of magnets within the at least one magnet slot.

METHOD FOR INSERTING UNDULATED COIL ASSEMBLIES IN SLOTS OF CORES OF DYNAMOELECTRIC MACHINES
20230109380 · 2023-04-06 · ·

A method and apparatus for inserting an undulated coil assembly (90) in the hollow core (101) of a dynamoelectric machine, the coil having a planar configuration with adjacent superimposed linear portions (LI) extending parallel to each other and a plurality of turn portions (T) connecting the linear portions (LI), comprising positioning at least a first coil portion (90′) of the coil assembly around a support member (200); aligning a guide assembly (302,303,304) with respect to the end faces and the slots (102) of the core (101); engaging the superimposed linear portions (LI) along guide surfaces that form a passage (301) during the feeding along the guide assembly (302,303,304); feeding the first coil portion (90) from the support member (200) along the guide assembly (302,303,304) to change orientation of adjacent superimposed linear portions (LI) being fed and to insert the adjacent superimposed linear portions being fed in the slots (102); relatively moving the core (101) with respect to the guide assembly (302,303,304) to position the slots (102) for receiving the superimposed linear portions (LI). A hollow core of a dynamoelectric machine wound with an undulated coil assembly comprising superimposed linear portions positioned at different pitch distances (PT1,PT2) in two adjacent slots (102).

Method for forming a crown from a plurality of U-shaped electrically conductive hairpins

A pre-fitting nest and a method serve for forming a crown from a plurality of U-shaped electrically conductive hairpins to then be able to install the crown in a machine element of an electric machine, e.g., a stator. Here, an accommodating member has a plurality of grooves in which the legs of the hairpins are accommodated. The grooves are annularly disposed about a center and extend perpendicularly to the plane of the accommodating member. With respect to their size and geometry, they are configured such that in each case a first leg of a hairpin rotates within the groove thus to enable an unconstrained positioning of the second leg of the hairpin in another groove. One or several crowns formed from hairpins are provided for introduction into a machine element and inserted into the machine element.

Heating apparatus

A heating apparatus for heating an object having a cylindrical outer peripheral surface includes: a support member for supporting the object to be heated; a covering member movable in the vertical directions relative to the support member and having inner wall surfaces with an open lower end, the inner wall surfaces defining an accommodation space for accommodating the object to be heated; the covering member closing the accommodation space when the covering member is disposed on the support member; the covering member allowing loading or unloading of the object to be heated when the covering member is separated from the support member; and a plurality of ring-shaped light sources each provided to surround the cylindrical outer peripheral surface of the object to be heated and arranged in the vertical direction in the accommodation space and radiating light for heating the object to be heated.

Preloading magnets in a rotor core

A rotor core for an electric machine of an automobile includes a core stack including a plurality of lamination plates, each lamination plate including a plurality of apertures formed therein, the apertures of each of the lamination plates axially aligned to define a plurality of magnet slots extending axially through the core stack, a plurality of magnets stacked axially within each of the plurality of magnet slots along a length of the core stack, at least one of the plurality of magnet slots including a cavity extending axially along the length of the core stack, and a wedge inserted within the cavity adapted to apply a lateral force onto the plurality of magnets within the at least one magnet slot to secure the plurality of magnets within the at least one magnet slot.

Stacking apparatus and stack manufacturing system

To provide a stacking apparatus and a stack manufacturing system having high accuracy and productivity. A stacking apparatus 10 includes: a stage unit 4 on which a material to be stacked 90 is placed; a sandwiching member 11 that is vertically movable with respect to the stage unit 4, and between which and the stage unit 4 the material to be stacked 90 is sandwiched; a press member 13 that is vertically movable with respect to the sandwiching member 11 and presses the material to be stacked 90; and a guide pin 14 that guides a stack 91a pressed and stamped out of the material to be stacked 90 by the press member 13.

Device for manufacturing rotor core and method for manufacturing rotor core

Provided is a manufacturing device and a manufacturing method for a rotor core that can prevent damage from being caused to an end of a magnet due to movement of the magnet when injecting a resin material. Included are a first mold including a fitting recess that fits and holds a laminated iron core in which a magnet is inserted into a magnet insertion hole, a second mold that is engaged with the first mold and clamps and seals the laminated iron core together with the first mold, a resin injection unit that is provided to the second mold, and injects a resin material into the magnet insertion hole, and a magnet positioning and holding mechanism that positions and holds the magnet in a state of being fit into the fitting recess of the first mold.

Apparatus for Impregnating Varnish into Hairpin Winding Type Stator
20230198352 · 2023-06-22 ·

An exemplary apparatus for impregnating varnish into stator coils of a hairpin winding type stator includes a supporting frame vertically installed on a base frame, a tilting bracket installed upper end portion of the supporting frame to be capable of tilting, a rotary bracket installed on the tilting bracket to be rotatable along a circumferential direction, core chucking members installed on the rotary bracket, inserted into a plurality of bolt engagement hole provided in the stator core, and fixing the stator core to the rotary bracket, a first varnish application unit movably installed on the base frame, and configured to apply the varnish to interior and exterior sides of a crown portion of the stator coils, and a second varnish application unit movably installed on the base frame, and configured to apply the varnish to interior and exterior sides of the welding portion of the stator coils.

Apparatus and method for winding an electric-motor laminated core with a magnet coil

An apparatus is provided for winding a laminated core with a magnet coil for an electric motor in which a conductive, insulated coil wire is wound into one or multiple pole tip grooves of a winding surface of the laminated core. The apparatus comprises a holding device, a counter holding device, and one or multiple clamping elements. The holding device is configured to fix the laminated core to be wound during a winding process. The one or multiple clamping elements are configured to fix an insulating paper to one of the one or multiple pole tip grooves.