A tolerance ring having a first axial end, a second axial end, and a central axis, the tolerance ring including an annular band; a plurality of protrusions, all of the plurality of protrusions extending from the annular band; and a guide portion extending from the annular band towards the first axial end of the tolerance ring, where the guide portion includes a guide surface that is curved in an axial section.

A tolerance ring includes a cylindrical main body, which has an inner circumferential surface and an outer circumferential surface, and a plurality of protuberances, which protrudes outward in a radial direction from the inner circumferential surface of the main body. The main body includes a recess that extends from an end of the main body to at least one of the protuberances and communicates with an inside of the at least one of the protuberances.

A tolerance ring having a first axial end, a second axial end, and a central axis, the tolerance ring including an annular band; a plurality of protrusions, all of the plurality of protrusions extending from the annular band; and a guide portion extending from the annular band towards the first axial end of the tolerance ring, where the guide portion includes a guide surface that is curved in an axial section.

A tolerance ring has a hollow band with outwardly extending corrugated protrusions forming waves that engage an inner surface of a bore of a housing. At one end of the tolerance ring is an inwardly flared guide surface extending axially and radially from the band. The guide surface acts as a tapered entrance to assist the insertion of a shaft into the hollow band during assembly of the ring into the bore of the housing.

A method of inserting a pin in a bore of an article may include first providing an article with a bore, the bore having an inside diameter. The method may then include providing a pin having a hollow body, the hollow body having a diameter with a profile with a pattern of voids. The method may then include applying an axial force on an end of the hollow body to cause the diameter of the pin to reduce in size to a point where the diameter of the pin is less than the inside diameter of the article. The method may further include aligning the pin inside of the bore of the article, and then removing the axial force on the end of the hollow body.

A propeller shaft assembly including a first shaft that presents a plurality of external splines, and a second shaft that has an internal wall which defines an axial bore. The axial bore receives the first shaft and presents a plurality of internal splines that are interleaved with the external splines of the first shaft for providing relative axial movement between the first and second shafts while rotationally fixing the first and second shafts to one another. At least one thrust ring is positioned against the internal wall of the second shaft and surrounds the external splines of the first shaft. The at least one thrust ring has at least one contact portion that is radially deformed in a bending manner against the external splines for causing a radial preload against the external splines. The at least thrust ring extends between a pair of ends that are disposed in spaced relationship with one another to define a gap between the ends.

A shaft coupling structure includes a shaft, a sleeve, into which the shaft is inserted, and a tolerance ring. The tolerance ring includes a cylindrical main body and a plurality of protuberances, which protrudes outward in a radial direction from an inner circumferential surface of the main body. The tolerance ring is fitted between an outer circumferential surface of the shaft and an inner circumferential surface of the sleeve. A communication passage that connects an inside and an outside of each protuberance is provided between the outer circumferential surface of the shaft and the main body.

A tolerance ring including a sidewall and at least one projection from the sidewall that projects radially and axially to prevent axial displacement of the tolerance ring with respect to a component interior or exterior to the tolerance ring.

A tolerance ring comprising a metallic band for spring features and a complementary low friction material for frictional considerations is disclosed. The tolerance ring is designed to operate within a precisely controlled torque or axial force band to provide a defined amount of resistance and sliding force control between components that move relative to each other. Isolated portions of the tolerance ring form regions of contact with adjacent ones of the components. Other surfaces of the tolerance ring comprise portions with spring features that have geometry suitable for their spring rate, rather than conforming to mating surfaces of the adjacent components.

A tolerance ring has a band with outwardly extending corrugated protrusions forming waves that engage an outer surface of a shaft. At one end of the tolerance ring is an inwardly flared guide surface extending axially and radially from the band. The guide surface acts as a tapered entrance to a bore of a housing to assist during assembly.