A beveling cutter can include a body with a shaft hole formed through the center. The cutter can also include a plurality of 10 cutter blades arranged at predetermined distances on the circumferential surface of the body, each having a radial primary blade with a radial primary relief angle (a) ranging from about 5 to about 15 degrees and a radial secondary blade with a radial secondary relief angle (b) ranging from about 16 to about 30 degrees. The cutter can also include discharge grooves formed longitudinally between the cutter blades to discharge chips produced in beveling, and a key groove formed at a portion inside the body, in which the helix angle (d) of the cutter blades ranges from about 5 to about 45 degrees. With the beveling cutter, it is possible to smoothly discharge chips produced in beveling and to prevent damage to the cutter blades.

A rotatable cutting tool includes an elongate body and at least one helical flute extending over a length of the elongate body, the helical flute having a first end and a second end. The flute includes a cutting-edge with a first radius from a longitudinal center of the cutting tool, a trailing edge with a second radius from a longitudinal center of the cutting tool, wherein the second radius is smaller than the first radius, a flute surface between the cutting-edge and the trailing edge, the flute surface including a maximum radius at the cutting-edge and a plurality of foam chip shedding exclusions spaced along the cutting-edge of the helical flute, each of the foam chip shedding exclusions providing a gap in the cutting-edge where the radius within the gap is smaller than the first radius. The first radius defines a maximum tool cutting radius for the cutting tool. A gap distance between the foam chip shedding exclusions and the maximum tool cutting radius equals at least 15% of a radial height of the flute.

A rotary cutting tool or end mill is provided, the tool comprising a plurality of pairs of diametrically-opposed, symmetrical, helical flutes formed in a cutting portion of the tool body, wherein the pitch between at least one pair of adjacent helical flutes is less than or greater than the pitch of at least one other pair of adjacent helical flutes in at least one radial plane along the axial length of the flutes, a plurality of peripheral cutting edges, wherein at least one of the peripheral cutting edges has a radial rake angle different from radial rake angle of a peripheral cutting edge of a different helical flute.

A rotatable cutting tool includes an elongate body having a longitudinal axis, a proximal end and a distal end and at least one helical flute extending over a length of the elongate body, the helical flute having a first end and a second end. The flute includes a cutting-edge with a first radius from a longitudinal center of the cutting tool, a trailing edge with a second radius from a longitudinal center of the cutting tool, wherein the second radius is smaller than the first radius, a flute surface between the cutting-edge and the trailing edge, the flute surface including a maximum radius at the cutting-edge and a plurality of foam chip shedding exclusions spaced along the cutting-edge of the helical flute, each of the foam chip shedding exclusions providing a gap in the cutting-edge where the radius within the gap is smaller than the first radius.

A rotary cutting tool or end mill is provided, the tool comprising a plurality of pairs of diametrically-opposed, symmetrical, helical flutes formed in a cutting portion of the tool body, wherein the pitch between at least one pair of adjacent helical flutes is less than or greater than the pitch of at least one other pair of adjacent helical flutes in at least one radial plane along the axial length of the flutes, a plurality of peripheral cutting edges, wherein at least one of the peripheral cutting edges has a radial rake angle different from radial rake angle of a peripheral cutting edge of a different helical flute.

A cutting tool system is designed to have a combined sinusoidal-shaped and helical-shaped cutting edge formed by an assembly of aligned common cutting inserts each having a sinusoidal and helical cutting edge.

A rotary cutting tool or end mill is provided, the tool comprising a plurality of pairs of diametrically-opposed, symmetrical, helical flutes formed in a cutting portion of the tool body, wherein the pitch between at least one pair of adjacent helical flutes is less than or greater than the pitch of at least one other pair of adjacent helical flutes in at least one radial plane along the axial length of the flutes, a plurality of peripheral cutting edges, wherein at least one of the peripheral cutting edges has a radial rake angle different from radial rake angle of a peripheral cutting edge of a different helical flute.

A rotatable cutting tool is disclosed and includes an elongate body having a longitudinal axis, a proximal end and a distal end. The cutting tool further includes at least one helical flute extending over a cutting length of the elongate body, the helical flute having a first end and a second end. The helical flute includes a leading cutting wall having an edge, a trailing cutting wall having an edge, and a flute surface between the leading cutting wall and the trailing cutting wall, the flute surface including a curved surface portion including a constant radius from the longitudinal axis of the elongate body. The cutting tool further includes a plurality of reliefs evenly spaced along the leading and trailing walls of the helical flute, each of the reliefs forming a semi-circular cutout on the flute surface, and wherein the reliefs in the trailing cutting wall are longitudinally offset from the reliefs in the leading cutting wall.

A cutting element for use in a cutting operation, comprising a cutting edge (CE) capable of cutting out material from a workpiece during the operation, to form therein a workpiece corner of angle alpha. There exists at least one view of the cutting edge in which a portion of the cutting edge is delimitable by a first (L1) and a second (L2) line oriented tangentially to the portion of the cutting edge portion at respective tangency points A and B. The lines form therebetween a cutting angle corresponding to the workpiece corner angle alpha and have a vertex 0. For a bisector of the cutting angle intersecting the portion of the cutting edge at the point C, the projection C of the point C of the portion of the cutting edge on a line OL passing through the vertex 0 perpendicularly to the plane of the one view is located between projections A1 and B of the respective points A and B of the portion of the cutting edge on the line OL.

A cutting tool having particular usefulness in milling fall includes a plurality of flutes wherein each flute includes a plurality of reliefs spaced equidistant along a leading cutting wall or edge and a second plurality of reliefs spaced equidistant along a trailing cutting wall or edge and wherein the second plurality of reliefs are off set evenly from the first plurality of reliefs. The plurality of reliefs on a second flute are offset from the plurality of reliefs on a first flute by a distance equal to the equidistance of the plurality of reliefs divided by the total number of flutes.