A prismatic and cylindrical cutting insert for long edge rotary milling applications has multiple indexable cutting edges ranging from four to six or even more depending on the actual milling applications. Each cutting edge of a prismatic or cylindrical cutting insert provides a positive cutting geometry and is equivalent to an indexable cutting edge of a traditional single-sided parallelogram-shaped cutting insert having two indexable cutting edges (often referred as A-Style insert). The prismatic and cylindrical (including tapered or conical) cutting insert may be used for machining a wide range of materials including difficult-to-machine materials, cast-iron and alloys, aluminum and alloys, carbon steels, and fiber reinforced composites.

A cutting insert includes an end cutting edge, a first major cutting edge, and a second major cutting edge. The height of the end cutting edge relative to an imaginary plane orthogonal to a central axis of a through-hole is fixed. The height of the first major cutting edge relative to the imaginary plane increases, when viewed from a side, moving away from the end cutting edge. The height of the second major cutting edge relative to the imaginary plane decreases, when viewed from a side, moving away from the first major cutting edge. When viewed from a side, the angle of inclination, relative to the imaginary plane, of an imaginary line connecting both ends of the second major cutting edge is greater than an angle of inclination, relative to the imaginary plane, of an imaginary line connecting both ends of the first major cutting edge.

A double-sided, trigon cutting insert has three three major cutting edges formed at an intersection between a first planar side surface portion and first and second surfaces, and three minor cutting edges formed at an intersection between a second planar side surface portion and first and second surfaces. A planar rake surface extends radially inward and downward from each major cutting edge, and a rounded rake surface extends radially inward and downward from each minor cutting edge. An insert-receiving pocket of a cutting tool includes a planar bottom support surface, a first planar side support surface, a second planar side support surface, and a third planar side support surface. Each rounded rake surface is formed with a radius, R, that causes only a high point of each minor cutting edge to contact a workpiece during a machining operation.

A metal cutting tool has a supporting tool, which has a recess for accommodating a cutting plate. The cutting plate is provided with a clamping trough, which is held in the supporting tool by a clamping claw. The clamping claw is fixed against the supporting tool by a clamping screw. A pressure piece is placed on the clamping claw and its underside facing the cutting plate is provided with a cam, which is in contact with the clamping trough and the clamping claw pulls the pressure piece toward the clamping screw.

A cutting insert is suitable for 90° shoulder milling. The cutting insert includes two end surfaces: first and second end surfaces; a peripheral side surface extending therebetween; and a cutting edge formed at an intersecting ridge portion between the first end surface and the peripheral side surface. The cutting edge is formed so that the first end surface functions as a rake face and a part of the peripheral side surface functions as a flank. A side surface portion of the peripheral side surface adjacent to at least a part of the cutting edge includes a first flank portion adjacent to the cutting edge, a second flank portion, a third flank portion, and a fourth flank portion in this order from the first end surface side toward the second end surface side.

A cutting insert includes a top face, a bottom face and a plurality of side walls extending between the top face and the bottom face. A central axis of the cutting insert extends through the top face and the bottom face. A peripheral cutting edge is defined at the juncture of each side wall and the top face. Each cutting edge includes a linear cutting edge portion having an end portion that connects to a concave cutting edge portion that curves inwardly in a plane that is perpendicular to a first plane containing the central axis, wherein at least one linear cutting edge portion and its corresponding end portion are parallel to the first plane containing the central axis.

A cutting insert has an upper surface, a lower surface, a side surface connected to each of the upper surface and the lower surface, and a cutting edge having sequentially a corner cutting edge, a first straight cutting edge, a second straight cutting edge, and a third straight cutting edge, which are located along an intersection of the upper surface and the side surface and intersect one another at an obtuse angle. The upper surface has a first inclined surface extending along the first straight cutting edge, a second inclined surface extending along the second straight cutting edge, and a third inclined surface extending along the third straight cutting edge. An inclination angle of the second inclined surface with respect to the lower surface is larger than an inclination angle of each of the first inclined surface and the third inclined surface with respect to the lower surface.

A cutting tool includes a cutting insert comprising a top surface, a bottom surface, a clamping surface for abutting a clamp, a cutting edge, a hole extending through the insert from the bottom surface to the clamping surface, and a channel extending from the clamping surface to proximate the cutting edge, and a tool holder comprising a tool holder body having a pocket for receiving the insert, a clamp for contacting the clamping surface and clamping the insert in the pocket, and a tool holder passage in the body in flow communication with the hole in the insert. A cutting insert is also provided.

A method includes positioning a cylindrical tool having one or more rows of blades within a cylindrical bore having a surface, forming annular grooves and peaks into the surface with the grooving blades when the swaging blades are in the retracted position, and translating the swaging blades from the retracted position to the extended position to deform the peaks. The one or more rows of blades includes fixed grooving blades and translatable swaging blades having retracted and extended positions.

A surface roughening tool includes a cylindrical body and at least one grooving blade outwardly radially projecting from the body and configured to form grooves and peaks into a surface. The surface roughening tool also includes at least one swaging blade outwardly radially projecting from the body and configured to deform the peaks. The at least one swaging blade is aligned with the at least one grooving blade along a circumference of the body.