A mold machining method using an endmill, the contour of a cross section of the mold being concave and continuous in an area, a ratio of the maximum to the minimum of radius of curvature of the contour of a portion of the area (a first area) being 2 or greater, and a blade of the endmill having a second area where the contour of a cross section is similar to the contour of the first area, the method comprising the steps of determining a spiral path of the endmill such that each point of the first area is machined by a portion of the second area, corresponding to said each point in the similarity, and a radial interval between the spiral tool path is maximized while keeping surface roughness of the machined mold at or below a predetermined value; and machining the mold along the path.

Milling tools and methods are disclosed. The method may include moving a milling tool having at least two axially spaced apart sets of cutting inserts to an axial position within a bore in a material and rotating the milling tool about a longitudinal axis. Contact between the milling tool and a wall of the bore may be initiated in a region of the wall having a least amount of material at the axial position. The milling tool may include a tool shaft having a longitudinal axis, a first set of radially spaced cutting inserts coupled to the tool shaft, and a directly adjacent second set of radially spaced cutting inserts coupled to the tool shaft and spaced from the first set of cutting inserts along the longitudinal axis. The first and second sets of cutting inserts may be staggered from each other by at least 10 degrees.

Described herein is a first method of forming a hole in a workpiece, having a first surface and a second surface opposite the first surface. The method includes forming a first hole, having a first diameter, in the workpiece by passing a first cutter through the workpiece from the first surface to the second surface. Additionally, the method includes forming a chamfer in the second surface of the workpiece concentric with the first hole using a second cutter. The chamfer has a second diameter larger than the first diameter. The method further includes forming a second hole, having a third diameter larger than the first diameter, in the workpiece concentric with the first hole by passing a third cutter through the workpiece from the first surface to the second surface.

An orbital drilling device includes, on the same frame: a motor rotating a cutting tool on itself; a first, interior, eccentric, receiving the motor, mounted so as to be able to rotate; a second, exterior, eccentric, receiving the first eccentric, mounted so as to be able to rotate; a reference body, secured to the frame, receiving the second eccentric, mounted so as to be able to rotate; a first unit for driving the first eccentric; a second unit for driving the second eccentric, simultaneously with the rotation of the first eccentric; and a controller configured to reproduce any path of the cutting tool in the zone by continuous control of the angular offset between the first eccentric and the second eccentric.

In the internal milling machine according to the invention for milling a work piece that rotates during machining with an annular internal milling cutter (5) on the one hand side the Z slide (4a, b) of each tool support (3a, b) includes a pass through opening and on the other hand side the transversal slide (7) supporting the internal milling cutter (5) is move able in the X-direction, the running direction of the mounting surface (1a) of the bed (1) wherein the mounting surface slopes downward in a forward direction. Based on this general configuration and in particular the arrangement of the Z-slides (6a, b) for the at least one tool support (3a, b) outside of the Z-supports (16a, b) for the opposite spindle stock (2′) yields advantageous centers of gravity in particular of the move able components and a high level of stability of the machine and therefore high level of machining precision of the machine.

The whirling device comprises a retaining ring extending around a ring axis and a central opening and having at least one receiving area for a machining element for machining rod-shaped material in the area of the central opening. A coolant supply comprises a supply sleeve which is arranged on the retaining ring via a rotary bearing and comprises a coolant connection and a supply area adjoining a connection area of the retaining ring. Starting from at least one inlet opening in the connection area of the retaining ring, at least one passage leads through the retaining ring to at least one outlet opening which faces the central opening of the retaining ring and is designed for a machining element in a receiving area. No space is required for the coolant supply between the retaining ring and an assigned lathe.

A method includes positioning a cylindrical tool having one or more rows of blades within a cylindrical bore having a surface, forming annular grooves and peaks into the surface with the grooving blades when the swaging blades are in the retracted position, and translating the swaging blades from the retracted position to the extended position to deform the peaks. The one or more rows of blades includes fixed grooving blades and translatable swaging blades having retracted and extended positions.

A surface roughening tool includes a cylindrical body and at least one grooving blade outwardly radially projecting from the body and configured to form grooves and peaks into a surface. The surface roughening tool also includes at least one swaging blade outwardly radially projecting from the body and configured to deform the peaks. The at least one swaging blade is aligned with the at least one grooving blade along a circumference of the body.

In the internal milling machine according to the invention for milling a work piece that rotates during machining with an annular internal milling cutter (5) on the one hand side the Z slide (4a, b) of each tool support (3a, b) includes a pass through opening and on the other hand side the transversal slide (7) supporting the internal milling cutter (5) is move able in the X-direction, the running direction of the mounting surface (1a) of the bed (1) wherein the mounting surface slopes downward in a forward direction. Based on this general configuration and in particular the arrangement of the Z-slides (6a, b) for the at least one tool support (3a, b) outside of the Z-supports (16a, b) for the opposite spindle stock (2) yields advantageous centers of gravity in particular of the move able components and a high level of stability of the machine and therefore high level of machining precision of the machine.

A method includes positioning a cylindrical tool having one or more rows of blades within a cylindrical bore having a surface, forming annular grooves and peaks into the surface with the grooving blades when the swaging blades are in the retracted position, and translating the swaging blades from the retracted position to the extended position to deform the peaks. The one or more rows of blades includes fixed grooving blades and translatable swaging blades having retracted and extended positions.