A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.

A breathable and waterproof composite fabric includes a fabric sheet and a waterproof plastic film. The fabric sheet has a first surface, a second surface and a plurality of micropores extending through the first and second surfaces. The waterproof plastic film is made of a non-porous material and has an outer surface, an inner surface bonded to the first surface, and a plurality of hollow protrusions protruding from the outer surface. Each of the hollow protrusions defines a channel having an inner open end at the inner surface and an outer open end distal from the inner and outer surfaces. A method of making the breathable and waterproof composite fabric is also provided.

A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.

A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.

A breathable and waterproof composite fabric includes: a fabric sheet having opposite first and second surfaces and defining a plurality of micropores extending through the first and second surfaces; and a waterproof plastic film of a non-porous material that is bonded to the first surface of the fabric sheet, that conforms to the first surface of the fabric sheet, and that is perforated to form a plurality of hollow protrusions extending into the micropores, respectively. The plastic film has inner and outer surfaces. The inner surface is in contact with the first surface of the fabric sheet. Each of the hollow protrusions defines a channel that extends through the inner and outer surfaces for imparting breathability to the plastic film.

A breathable and waterproof composite fabric includes a fabric sheet and a waterproof plastic film. The fabric sheet has a first surface, a second surface and a plurality of micropores extending through the first and second surfaces. The waterproof plastic film is made of a non-porous material and has an outer surface, an inner surface bonded to the first surface, and a plurality of hollow protrusions protruding from the outer surface. Each of the hollow protrusions defines a channel having an inner open end at the inner surface and an outer open end distal from the inner and outer surfaces. A method of making the breathable and waterproof composite fabric is also provided.