The present invention relates to a meltblown nonwoven in the form of a sheet-like formation with a weight per unit area of 100 to 600 g/m.sup.2 and with a density of 5 to 50 kg/m.sup.3, wherein the meltblown nonwoven (10) has at least one spacer (12), extending at least on one of the surfaces thereof and/or at least partially in the direction of the thickness of the meltblown nonwoven (10) and arranged in such a way that the meltblown nonwoven (10) has a compressibility of less than 10% when a pressure of 50 Pa is applied to its surface.

An improved impression wheel for use within respiratory face mask manufacturing machines that includes a first, second, and third series of spaced helicoidal teeth shaped and adapted to more efficiently and securely interconnect respective layers of respiratory face masks.

The invention concerns a hygiene product comprising at least one layer of a nonwoven wherein the nonwoven layer comprises man-made cellulosic fibers wherein the layer or the layers has or have a rewet value of equal to or less than 30% and a liquid strike through time of equal to or less than 6 seconds for the use in disposable hygiene products, such as diapers, feminine pads and incontinence products or in wet wipes like toilet wipes, facial wipes, cosmetic wipes, baby wipes and sanitary wipes for cleaning and disinfection.

A method of manufacturing an activated composite web includes laminating a film layer to a nonwoven web to form a composite web, forming a plurality of apertured protuberances in the film layer, and passing the composite web through intermeshing elements to form an activated composite web. The intermeshing elements form a plurality of first lanes, with first widths, substantially unaffected by activation, and a plurality of second lanes, with second widths. The second widths are less than the first widths. Portions of the plurality of apertured protuberances define first apertures in the first lanes and second apertures in the second lanes. The cross-sections of the second apertures are larger than the first apertures. The first apertures have their major axes substantially aligned in the first direction while the second apertures have their major axis substantially aligned in the second direction. An activated composite web also is provided.

An improved protective face mask used to filter out hazardous pollution and airborne germs and viruses. Embodiments include a three layer version including a first spunbond TETHYS SHIELD treated layer, a meltblown filtration layer, and a second spunbond layer; a four layer version further including a gasket layer formed of a felt material; and a five layer version further including an activated carbon layer in between the spunbond TETHYS SHIELD treated layer and the meltblown filtration layer.

Provided is a melt-blown nonwoven fabric including a propylenic polymer that shows at least one peak top at a position of a molecular weight of 20,000 or higher and at least one peak top at a position of a molecular weight of less than 20,000 in a discharge curve obtained by gel permeation chromatography, that has an intrinsic viscosity [] of from 0.35 dl/g to 0.50 dl/g.

An absorbent article such as a baby diaper comprising a three-dimensional laminate 30 having a first layer 1 intermittently bonded to a second layer 2 by a heterophase polymer. The topsheet comprises three-dimensional protrusions 9 in the first layer 1 which are not bonded to the second layer 2. The heterophase polymer has an enthalpy of fusion of at least 10 J/g. The laminate may be used on the wearer-facing side of the article as topsheet 24 and/or on the garment-facing side as part of the backsheet 26. The first layer may comprise natural fibers.

A multi-denier nonwoven composite fabric having a nested structure is hydraulically treated by particular process parameters to improve softness and tactile feel.

A splash resistant multi-layered structure is provided. The structure includes a specific arrangement of layers of material and a plurality of three-dimensional spacers that helps prevent penetration through the structure by a fluid that contacts an outer surface of the structure due to a state of forced separation that exists between two adjacent layers of the structure due to the presence of the plurality of three-dimensional spacers positioned between the layers. The plurality of three-dimensional spacers can be positioned on one of the adjacent layers of the structure such that a distance at least as large as the maximum height of the plurality of three-dimensional spacers separates the two layers from each other and can be present on a layer of material in a continuous or discontinuous pattern or can be present on a layer of material in a random fashion. The presence of the three-dimensional spacers can reduce the basis weight or eliminate one or more layers of the structure, which, in turn, can reduce thermal resistance, lower the pressure drop across the layers of the structure, and reduce the overall weight of the structure to enhance breathability and comfort.

A nonwoven laminate having a SMS structure is hydraulically treated by particular process parameters to improve softness and tactile feel. The nonwoven laminate may also be imparted with one or more regular aperture patterns by additional hydraulic treatment processes, where the initial hydraulic treatment provides for improved aperture definition.