A plug assembly including a plug, a sidebar movably mounted on the plug, and a plurality of rack pins seated in the plug. The sidebar is biased to an outer position in which the sidebar extends beyond an outer surface of the plug. Each rack pin includes a key-following leg and a sidebar-engaging leg. The sidebar-engaging leg includes at least one true gate. When a true gate of each rack pin is aligned with the sidebar, the sidebar is free to move radially inward to an inner position.

A key device (10) includes a generally elongate shaft portion (12) including a key combination surface (16) that has a plurality of key cut stations (18) for forming telescoping key cuts at each key cut station (18). Each key cut station (18) has a telescoping maximum adjacent cut specification (MACS) that defines a maximum depth of adjacent. The key device (10) also has a non-MACS key cut (20), formed at one or more of the key cut stations (18), for interfacing with a first pin (24) of a given telescoping plug pin. The non-MACS key cut (20) is dimensioned to leave material in the elongate shaft portion (12) for forming another key cut (20A) for interfacing with a second pin (26) of the given telescoping plug pin.

A plug assembly including a plug, a sidebar movably mounted on the plug, and a plurality of rack pins seated in the plug. The sidebar is biased to an outer position in which the sidebar extends beyond an outer surface of the plug. Each rack pin includes a key-following leg and a sidebar-engaging leg. The sidebar-engaging leg includes at least one true gate. When a true gate of each rack pin is aligned with the sidebar, the sidebar is free to move radially inward to an inner position.

A plug assembly including a plug, a sidebar movably mounted on the plug, and a plurality of rack pins seated in the plug. The sidebar is biased to an outer position in which the sidebar extends beyond an outer surface of the plug. Each rack pin includes a key-following leg and a sidebar-engaging leg. The sidebar-engaging leg includes at least one true gate. When a true gate of each rack pin is aligned with the sidebar, the sidebar is free to move radially inward to an inner position.

A plug assembly including a plug, a sidebar movably mounted on the plug, and a plurality of rack pins seated in the plug. The sidebar is biased to an outer position in which the sidebar extends beyond an outer surface of the plug. Each rack pin is a single-piece unitary structure including a key-following leg and a sidebar-engaging leg. The sidebar-engaging leg includes at least one true gate and a plurality of false gates. When a true gate of each rack pin is aligned with the sidebar, the sidebar is free to move radially inward to an inner position.

A plug assembly including a plug, a sidebar movably mounted on the plug, and a plurality rack pins seated in the plug. The sidebar is biased to an outer position in which the sidebar extends beyond an outer surface, of the plug. Each rack pin is a single-piece unitary structure including a key-following leg and a sidebar-engaging leg. The sidebar engaging leg includes at least one true, gate and a plurality of false gates. When a true gate of each rack pin is aligned with the sidebar, the sidebar is free to move radially inward to an inner position.