A synchronizer mechanism for synchronizing the rotation of gears between a power input shaft and a power output shaft in a manual transmission includes a hub and a synchronizer sleeve disposed about the hub and moveable relative thereto into and out of engagement with adjacent gears to synchronize the rotation of the adjacent gears with the rotation of the power input shaft. An indexing mechanism is employed for indexing the synchronizer sleeve into and out of engagement with adjacent gears. The indexing mechanism includes a retaining mechanism and a detent portion having a main synchronization detent and at least one second synchronization detent disposed laterally adjacent the main synchronization detent. The main synchronization detent causes an intermediate clutch ring to contact a cylindrical cone portion on a gear and begin the change in angular velocity of the gear and to begin the synchronization sequence of the mechanism at a first time. The second synchronization detent causes the intermediate clutch ring to contact a cylindrical cone portion on a gear and change the angular velocity of the gear and synchronizer mechanism at a second time reducing the minor speed difference between the gear and synchronizer sleeve caused by loss of synchronization between the time of sleeve and ring indexing and initial engagement contact of the sleeve to the clutch teeth of the gear.

A hydraulic control system for a dual clutch transmission includes a plurality of solenoids and valves in fluid communication with a plurality of clutch actuators and with a plurality of synchronizer actuators. The clutch actuators are operable to actuate a plurality of torque transmitting devices and the synchronizer actuators are operable to actuate a plurality of synchronizer assemblies. Selective activation of combinations of the solenoids allows for a pressurized fluid to activate at least one of the clutch actuators and synchronizer actuators in order to shift the transmission into a desired gear ratio.

A transmission gear synchronizer includes a sliding sleeve a hub and a blocker ring. The sliding sleeve has an inner surface defining a sleeve spline. The hub is received within the sliding sleeve. The hub has a plurality of gear teeth extending radially outward from a root diameter of the hub. The plurality of gear teeth are configured to engage the sleeve spine. A notch is disposed proximate the root diameter of the hub and spaced apart from the plurality of gear teeth. The blocker ring comprises a thermoplastic material. The blocker ring comprises a thermoplastic material. The blocker ring has a plurality of molded clutch teeth extending radially outward from a root diameter of the blocker ring. The plurality of molded clutch teeth are configured to engage the sleeve spline in response to the sliding sleeve engaging the blocker ring during a transmission shift event.

A power transmission assembly includes an input member adapted to receive drive torque from a source of torque, an output member adapted to provide drive torque to an output device and a bi-directional roller clutch including a first ring fixed for rotation with one of the input and output members. A second ring is spaced apart from the other of the input and output members. Rollers are positioned in aligned cam tracks formed in facing surfaces of the first and second rings. Neither the first ring nor the second ring support the input member or the output member on the other. The second ring may circumferentially index relative to the first ring for causing the rollers to ride up the cam tracks and force the second ring to frictionally engage the other of the input and output members, thereby establishing a drive connection between the input and output members.

A transmission gear synchronizer includes a sliding sleeve a hub and a blocker ring. The sliding sleeve has an inner surface defining a sleeve spline. The hub is received within the sliding sleeve. The hub has a plurality of gear teeth extending radially outward from a root diameter of the hub. The plurality of gear teeth are configured to engage the sleeve spine. A notch is disposed proximate the root diameter of the hub and spaced apart from the plurality of gear teeth. The blocker ring comprises a thermoplastic material. The blocker ring comprises a thermoplastic material. The blocker ring has a plurality of molded clutch teeth extending radially outward from a root diameter of the blocker ring. The plurality of molded clutch teeth are configured to engage the sleeve spline in response to the sliding sleeve engaging the blocker ring during a transmission shift event.

A compound transmission shift mechanism is disclosed. The shift mechanism includes a plurality of gears configured on at least one transmission shaft with at least one synchronizer configured to engage at least two of the plurality of gears. The shift mechanism includes a control system configured to engage and position the synchronizer into alignment with the at least two of the plurality of gears. Additionally, the shift mechanism includes at least one damping assembly configured on the control system and operatively connected to the synchronizer.

A shift device includes an output shaft, a hub, a speed gear, a sleeve, a synchronizer ring, lever members, and a spring. The lever members have torque receiving portions contactable with projections of the synchronizer ring to receive friction torque from the projections. Contact positions of the torque receiving portions and the projections in a synchronization operation are set at a hub side of the lever members and an axial-directional distance between points of support and the contact positions is less than a thickness of the lever member.

A transmission gear synchronizer may include a sliding sleeve, a hub configured to be received within the sliding sleeve, and a blocker ring disposed adjacent the hub. The blocker ring may have a plurality of molded clutch teeth and a plurality of molded grooves extending axially along an inner surface of the blocker ring.

A transmission system (8) comprising at least one floating gear (14a, 16a, 18a) rotationally mounted upon a first shaft the system comprising a floating gear activation system for controlling torque transfer between the at least one floating gear (14a, 16a, 18a) and the first shaft (10), the gear activation system comprising a first device (28, 30) having a friction interface (28) for frictional engagement with a friction interface (30) disposed on a first side of the at least one floating gear (18a), and a second device (25, 26) having a locking interface (25) for an interpositional engagement with a locking interface (26) disposed on a second side, opposing the first side, of the at least one floating gear (18a), whereby the floating gear (18a) is rotationally coupleable to the first shaft (10) by the friction interface (28/30) and/or the locking interface (25/26).

A synchronizer system and method allow synchronization of a plurality of rotating parts by determining a measured or calculated starting relative speed of the plurality of rotating parts, and based on the starting relative speed selecting a predetermined synchronizer force profile from among a plurality of candidate profiles for synchronizing the plurality of parts prior to engagement. The selected profile is retrieved and applied to a synchronizer between the plurality of parts to be engaged, and when the relative speed between the plurality of parts to be engaged becomes substantially zero, the plurality of parts can then be engaged to one another.