Various safety systems for power tools, and in particular table saws include detection systems for detecting a dangerous condition relative to a blade of the power tool, reaction systems for taking mitigation action in response to detection of a dangerous condition. The safety system may detect, prevent, and/or mitigate a dangerous condition associated with the power tool.

A power tool having an integrated control system includes a workpiece supporting surface, a cutting instrument extendable above the workpiece supporting surface, a guard assembly securable above the workpiece supporting surface for covering at least a portion of the cutting instrument, a motor coupled with the cutting instrument, and a power switch operable for starting the motor for driving the cutting instrument. The power tool includes a control system in communication with the guard assembly for determining if the guard assembly is installed. Before the motor is started, the control system automatically disables the motor if it determines that the guard assembly is not installed. The control system includes a bypass switch for enabling starting of the motor when the guard assembly is not installed.

A machine control and data logging station, intended for use with a saw or other machine tool, features a processor which monitors a number of input lines, a real time clock and time stamp function. Any change of input signals from the machine tool will be recorded in flash memory. Both wired and wireless outputs may read the memory at any given time. Optionally, hardware or software data communication encryption may be employed to provide increased confidentiality and security. The station continually monitors sensor inputs and can react automatically to emergency-stop the machine tool upon sensing a dangerous condition.

Various safety systems for power tools, and in particular table saws include detection systems for detecting a dangerous condition relative to a blade of the power tool, reaction systems for taking mitigation action in response to detection of a dangerous condition. The safety system may detect, prevent, and/or mitigate a dangerous condition associated with the power tool.

A safety system prevents cutting machine operators from being accidentally carried through the infeed chute into the machine's cutting mechanism. An operator wears a safety device on his wrist and/or ankle and a sensor array mounts on opposing sides of the cutting machine's infeed chute. The sensor array elements are wound in opposite directions and connect in series opposing. The magnetic field of the safety device induces a current in the sensor array as it moves in the proximity of the sensor array. The safety system generates a signal which is proportional to the sum of the induced currents. When the signal exceeds a threshold, the safety system shuts off power to the feed mechanism and/or the cutting blades of the cutting machine, preventing injury to the operator.

Table saws are disclosed. The table saws can include a blade, an arbor, an arbor block, an elevation carriage, and a latch that connects the arbor block and the elevation carriage. The arbor block can have a first position in which the latch connects the arbor block and the elevation carriage, and a second position in which the latch does not connect the arbor block and the elevation carriage. The arbor block can pivot from the first position to the second position upon the occurrence of a retraction force. The table saw can include an actuator to cause the occurrence of the retraction force, and detection electronics to detect contact between the blade and a person. Woodworking machines with detection and reaction systems are also disclosed. A reaction system can include an explosive that causes retraction of a cutting tool.

A safety system prevents cutting machine operators from being accidentally carried through the infeed chute into the machine's cutting mechanism. An operator wears a safety device on his wrist and/or ankle and a sensor array mounts on opposing sides of the cutting machine's infeed chute. The sensor array elements are wound in opposite directions and connect in series opposing. The magnetic field of the safety device induces a current in the sensor array as it moves in the proximity of the sensor array. The safety system generates a signal which is proportional to the sum of the induced currents. When the signal exceeds a threshold, the safety system shuts off power to the feed mechanism and/or the cutting blades of the cutting machine, preventing injury to the operator.

Table saws with safety systems are disclosed. The safety systems detect and react to dangerous conditions, such as contact between the blade and a person. The table saws may include a switch, a first light that illuminates to indicate the safety system is operable, and a second light that illuminates to indicate that the safety system is inoperable. The switch may not power the saw when switched on if the second light is illuminated.

A machine control and data logging station, intended for use with a saw or other machine tool, features a processor which monitors a number of input lines, a real time clock and time stamp function. Any change of input signals from the machine tool will be recorded in flash memory. Both wired and wireless outputs may read the memory at any given time. Optionally, hardware or software data communication encryption may be employed to provide increased confidentiality and security. The station continually monitors sensor inputs and can react automatically to emergency-stop the machine tool upon sensing a dangerous condition.

A safety system prevents cutting machine operators from being accidentally carried through the infeed chute into the machine's cutting mechanism. An operator wears a safety device on his wrist and/or ankle and a sensor array mounts on opposing sides of the cutting machine's infeed chute. The sensor array elements are wound in opposite directions and connect in series opposing. The magnetic field of the safety device induces a current in the sensor array as it moves in the proximity of the sensor array. The safety system generates a signal which is proportional to the sum of the induced currents. When the signal exceeds a threshold, the safety system shuts off power to the feed mechanism and/or the cutting blades of the cutting machine, preventing injury to the operator.