Hydrogen production apparatus and hydrogen production method
09776862 · 2017-10-03
Assignee
Inventors
- Akitoshi Fujisawa (Kobe, JP)
- Akira Matsuoka (Kobe, JP)
- Hiroo Hangai (Kobe, JP)
- Koji Noishiki (Takasago, JP)
Cpc classification
Y02P20/151
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J19/24
PERFORMING OPERATIONS; TRANSPORTING
C01B3/48
CHEMISTRY; METALLURGY
B01D53/18
PERFORMING OPERATIONS; TRANSPORTING
C01B2203/0233
CHEMISTRY; METALLURGY
C01B2203/043
CHEMISTRY; METALLURGY
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P20/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P20/129
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B2203/142
CHEMISTRY; METALLURGY
C01B2203/0283
CHEMISTRY; METALLURGY
International classification
C01B3/48
CHEMISTRY; METALLURGY
B01D53/18
PERFORMING OPERATIONS; TRANSPORTING
B01J19/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a hydrogen production apparatus enabling reduction of energy needed for separation and collection of CO.sub.2 in the hydrogen production. The hydrogen production apparatus includes a reformer, a heating device heating the reformer, a transformer, a hydrogen separation device separating and taking out hydrogen from transformed gas, a CO.sub.2 separation device separating and taking out CO.sub.2 from off-gas from which hydrogen was separated by the hydrogen separation device, a heat collecting device collecting heat of the reformed gas, heat of the transformed gas, and waste heat from the heating device, and a heat medium supply device supplying the heat medium having absorbed heat collected by the heat collecting device to the CO.sub.2 separation device. The absorption liquid having absorbed CO.sub.2 in off-gas is heated by the heat medium heated with collected heat, thereby releasing CO.sub.2.
Claims
1. A hydrogen production apparatus comprising: a reformer configured to cause a reforming reaction to occur between hydrocarbon and water vapor so as to generate CO and hydrogen; a heating device configured to heat the reformer so as to cause the reforming reaction to proceed; a transformer configured to cause a transformation reaction of CO in reformed gas generated by the reformer that contains CO and hydrogen, with water vapor, so as to generate hydrogen and CO.sub.2; a hydrogen separation device configured to separate and take out out hydrogen from transformed gas generated by the transformation reaction that contains hydrogen and CO.sub.2; a CO.sub.2 separation device configured to separate and take out CO.sub.2 from off-gas that is gas remaining after hydrogen is separated from the transformed gas by the hydrogen separation device; a heat collecting device configured to collect at least one among heat of the reformed gas, heat of the transformed gas, and waste heat from the heating device; and a heat supply device configured to supply heat collected by the heat collecting device to the CO.sub.2 separation device, wherein the reformer, the transformer, the hydrogen separation device and the CO.sub.2 separation device are connected in series in a downstream direction; the heat collecting device is provided at least at one of locations between the reformer and the transformer and between the transformer and the hydrogen separation device; the heat supply device is provided between the heat collecting device and the CO2 separation device; and wherein the CO.sub.2 separation device includes: a capturing unit configured to capture CO.sub.2 in the off-gas with use of a capturing agent that absorbs or adsorbs CO.sub.2; and a heating unit configured to heat a capturing agent after capture that is the capturing agent after capturing CO.sub.2, by utilizing heat supplied from the heat supply device, in order to cause the capturing agent after capture to release CO.sub.2, thereby taking out CO.sub.2 therefrom.
2. The hydrogen production apparatus according to claim 1, wherein the heat collecting device includes a waste heat collection unit that collects waste heat from the heating device.
3. The hydrogen production apparatus according to claim 2, wherein, the heat collecting device includes a heat absorption processing unit that causes heat medium to absorb at least one among the heat of the reformed gas, the heat of the transformed gas, and the waste heat from the heating device, the heat supply device includes a heat medium supply device that supplies the heat medium having absorbed heat to the heating unit, and the heating unit heats the capturing agent after capture by imparting, to the capturing agent after capture, heat of the heat medium supplied from the heat medium supply device.
4. The hydrogen production apparatus according to claim 3, the capturing agent is absorption liquid that is capable of absorbing CO.sub.2 from the off-gas, the capturing unit is an absorption processing unit that causes the absorption liquid to absorb CO.sub.2 in the off-gas, the CO.sub.2 separation device includes a releasing unit provided with a release flow passage that, while allowing absorption liquid after absorption that is the absorption liquid having absorbed CO.sub.2 in the absorption processing unit to flow therethrough, causes the absorption liquid after absorption to release CO.sub.2, the heating unit includes a heat medium flow passage that allows the heat medium supplied from the heat medium supply device to flow therethrough in such a manner that the heat medium exchanges heat with the absorption liquid after absorption flowing through the release flow passage, and both of the release flow passage and the heat medium flow passage are microchannels.
5. The hydrogen production apparatus according to claim 1, wherein the heat collecting device includes a heat storage unit that stores collected heat, and the heat supply device supplies the heat stored in the heat storage unit to the heating unit.
6. The hydrogen production apparatus according to claim 5, wherein, the heat collecting device includes a heat absorption processing unit that causes heat medium to absorb at least one among the heat of the reformed gas, the heat of the transformed gas, and the waste heat from the heating device, the heat supply device includes a heat medium supply device that supplies the heat medium having absorbed heat to the heating unit, and the heating unit heats the capturing agent after capture by imparting, to the capturing agent after capture, heat of the heat medium supplied from the heat medium supply device.
7. The hydrogen production apparatus according to claim 6, the capturing agent is absorption liquid that is capable of absorbing CO.sub.2 from the off-gas, the capturing unit is an absorption processing unit that causes the absorption liquid to absorb CO.sub.2 in the off-gas, the CO.sub.2 separation device includes a releasing unit provided with a release flow passage that, while allowing absorption liquid after absorption that is the absorption liquid having absorbed CO.sub.2 in the absorption processing unit to flow therethrough, causes the absorption liquid after absorption to release CO.sub.2, the heating unit includes a heat medium flow passage that allows the heat medium supplied from the heat medium supply device to flow therethrough in such a manner that the heat medium exchanges heat with the absorption liquid after absorption flowing through the release flow passage, and both of the release flow passage and the heat medium flow passage are microchannels.
8. The hydrogen production apparatus according to claim 1, wherein, the heat collecting device includes a heat absorption processing unit that causes heat medium to absorb at least one among the heat of the reformed gas, the heat of the transformed gas, and the waste heat from the heating device, the heat supply device includes a heat medium supply device that supplies the heat medium having absorbed heat to the heating unit, and the heating unit heats the capturing agent after capture by imparting, to the capturing agent after capture, heat of the heat medium supplied from the heat medium supply device.
9. The hydrogen production apparatus according to claim 8, the capturing agent is absorption liquid that is capable of absorbing CO.sub.2 from the off-gas, the capturing unit is an absorption processing unit that causes the absorption liquid to absorb CO.sub.2 in the off-gas, the CO.sub.2 separation device includes a releasing unit provided with a release flow passage that, while allowing absorption liquid after absorption that is the absorption liquid having absorbed CO.sub.2 in the absorption processing unit to flow therethrough, causes the absorption liquid after absorption to release CO.sub.2, the heating unit includes a heat medium flow passage that allows the heat medium supplied from the heat medium supply device to flow therethrough in such a manner that the heat medium exchanges heat with the absorption liquid after absorption flowing through the release flow passage, and both of the release flow passage and the heat medium flow passage are microchannels.
10. The hydrogen production apparatus according to claim 1, wherein the heating device includes a burner that burns off-gas from which CO.sub.2 is removed by the capturing agent capturing CO.sub.2, so as to generate heat for heating the reformer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) Hereinafter, an embodiment of the present invention is described with reference to the drawings.
(10)
(11) The hydrogen production apparatus 1 includes a reforming device 2, a transformer 6, a hydrogen separation device 8, an off-gas tank 9, an exhaust gas heat exchanger 10, a heat collecting device 11, a heat medium supply device 21, and a CO.sub.2 separation device 22, as illustrated in
(12) The reforming device 2 reforms fossil fuel such as CNG so as to generate hydrogen-rich reformed gas. The reforming device 2 includes a reformer 3 and a heating device 4.
(13) To the reformer 3, fossil fuel and water vapor are introduced. The reformer 3 causes a reforming reaction to occur between methane (CH.sub.4) in the introduced fossil fuel and the water vapor so that carbon monoxide (CO) and hydrogen are generated. This reforming reaction is an endothermic reaction. The reformer 3 includes a discharge part 3a that discharges reformed gas in which CO and hydrogen that are generated as well as CH.sub.4 and water vapor that did not react.
(14) The heating device 4 heats the reformer 3 in order to cause the reforming reaction to proceed. To the heating device 4, mixed gas is supplied that contains fuel and oxygen, as well as CO.sub.2-free gas discharged from an absorption processing unit 24 to be described below of the CO.sub.2 separation device 22. The heating device 4 is, more specifically, a burner that burns the mixed gas supplied thereto so as to generate heat for heating the reformer 3.
(15) The transformer 6 causes a transformation reaction of CO in the reformed gas generated by the reformer 3 that contains CO and hydrogen, with water vapor, so as to generate hydrogen and CO.sub.2. More specifically, this transformer 6 has an introduction part 6a that is continuous to the discharge part 3a of the reformer 3 and receives the reformed gas discharged from the discharge part 3a. The transformer 6 causes a transformation reaction between CO in the reformed gas introduced through introduction part 6a and water vapor. The transformer 6 has a discharge part 6b that discharges transformed gas that contains hydrogen and CO.sub.2 generated by the transformation reaction, CO and water vapor that did not react, and a very small amount of CH.sub.4.
(16) The hydrogen separation device 8 separates and takes out high-purity hydrogen from the transformed gas containing hydrogen and CO.sub.2 that were generated by the transformation reaction in the transformer 6. The hydrogen separation device 8 includes: an introduction part 8a that is continuous to the discharge part 6b of the transformer 6 and receives the transformed gas discharged from the discharge part 6b; a hydrogen discharge part 8b that discharges high-purity hydrogen separated; and an off-gas discharge part 8c that discharges off-gas, which is gas that remains after separating hydrogen from the transformed gas. The hydrogen separation device 8 separates high-purity hydrogen from the transformed gas introduced thereto, by a known pressure swing adsorption (PSA) method. The hydrogen discharge part 8b is connected via a pipe to a fuel cell or the like, which is on the hydrogen demand side, so that high-purity hydrogen discharged from this hydrogen discharge part 8b is supplied via the pipe to the fuel cell or the like. Off-gas discharged from the off-gas discharge part 8c contains CO, CO.sub.2, hydrogen that was not separated, and a very small amount of CH.sub.4.
(17) The off-gas tank 9 is connected via a pipe to the off-gas discharge part 8c of the hydrogen separation device 8. To the off-gas tank 9, off-gas discharged from the off-gas discharge part 8c is introduced. The off-gas tank 9 retains the off-gas thus introduced thereto.
(18) The exhaust gas heat exchanger 10 is provided in a supply path 15 and an exhaust path 16 that are continuous to the heating device 4. The supply path 15 is a flow passage that supplies the mixed gas to the heating device 4. The exhaust path 16 is a flow passage from which exhaust gas that is generated when the heating device 4 burns the mixed gas is discharged from the heating device 4. The exhaust gas heat exchanger 10 has an exhaust gas introduction port 10a, an exhaust gas discharge port 10b, a mixed gas introduction port 10c, and a mixed gas discharge port 10d. The exhaust gas heat exchanger 10 causes heat exchange between the following exhaust gas and mixed gas: exhaust gas having a high temperature that is discharged from the heating device 4 to the exhaust path 16 and is introduced via the exhaust gas introduction port 10a to the inside of the exhaust gas heat exchanger 10; and the mixed gas that is introduced via the mixed gas introduction port 10c to the inside of the exhaust gas heat exchanger 10. Thereby, the temperature of the mixed gas is raised. From the exhaust gas discharge port 10b, the exhaust gas after being subjected to the heat exchange is discharged. From the mixed gas discharge port 10d, the mixed gas after being subjected to the heat exchange thereby having the temperature raised, is discharged, passes through the supply path 15, and is supplied to the heating device 4.
(19) The heat collecting device 11 collects heat that the reformed gas discharged from the reformer 3 has, heat that transformed gas discharged from the transformer 6 has, and a part of waste heat from the heating device 4. This heat collecting device 11 includes a heat absorption processing unit 12, a heat medium collection path 19, and a heat medium tank 20.
(20) The heat absorption processing unit 12 performs a processing operation that causes the heat of the reformed gas, the heat of the transformed gas, and a part of the waste heat from the heating device 4 to be absorbed by a heat medium. The heat absorption processing unit 12 includes a first heat exchanger 13, a second heat exchanger 14, and a third heat exchanger 18.
(21) The first heat exchanger 13 is provided in a supply path for supplying the reformed gas from the reformer 3 to the transformer 6. The first heat exchanger 13 causes heat exchange to occur between high-temperature reformed gas and a heat medium having a temperature lower than that of the reformed gas, thereby causing the temperature of the reformed gas to fall to the vicinity of reaction temperature of the transformation reaction performed in the transformer 6, and causing the heat of the high-temperature reformed gas to be absorbed by the heat medium.
(22) The first heat exchanger 13 has an introduction port 13a that is continuous to the discharge part 3a of the reformer 3, and a discharge port 13b that leads to the introduction part 6a of the transformer 6. Further, the configuration is such that the heat medium is introduced to the first heat exchanger 13. The first heat exchanger 13 subjects the reformed gas introduced thereto via the introduction port 13a to heat exchange with the heat medium, and thereafter, discharges the same via the discharge port 13b. The first heat exchanger 13 has a heat medium discharge port 13d, and discharges the heat medium after being subjected to the heat exchange through the heat medium discharge port 13d.
(23) The second heat exchanger 14 is provided in a supply path for supplying the transformed gas from the transformer 6 to the hydrogen separation device 8. The second heat exchanger 14 causes heat exchange to occur between the transformed gas and a heat medium having a temperature lower than the temperature of the transformed gas, thereby causing the temperature of the transformed gas to fall to the vicinity of a temperature suitable for separation of hydrogen performed in the hydrogen separation device 8, and causing heat of the transformed gas to be absorbed by the heat medium.
(24) The second heat exchanger 14 has an introduction port 14a that leads to the discharge part 6b of the transformer 6, and a discharge port 14b that leads to the introduction part 8a of the hydrogen separation device 8. Further, the configuration is such that the heat medium is introduced to the second heat exchanger 14. The second heat exchanger 14 subjects the transformed gas introduced thereto via the introduction port 14a to heat exchange with the heat medium, and thereafter, discharges the same via the discharge port 14b. The second heat exchanger 14 has a heat medium discharge port 14d, and discharges the heat medium after being subjected to the heat exchange through the heat medium discharge port 14d.
(25) The third heat exchanger 18 is provided in the exhaust path 16, on the downstream side with respect to the exhaust gas heat exchanger 10. The third heat exchanger 18 causes heat exchange to occur between the exhaust gas after being subjected to heat exchange in the exhaust gas heat exchanger 10 and a heat medium having a temperature lower than the temperature of the exhaust gas, so that heat of the exhaust gas is absorbed by the heat medium. In other words, the third heat exchanger 18 causes a part of the waste heat, which is remaining heat after the other was used by the reformer 3 for the reforming reaction among the heat generated by the heating device 4, to be absorbed by the heat medium, so as to collect the heat. The third heat exchanger 18 is an exemplary waste heat collection unit according to the present invention.
(26) The third heat exchanger 18 has an introduction port 18a that leads to the exhaust gas discharge port 10b of the exhaust gas heat exchanger 10 and receives exhaust gas discharged from the exhaust gas discharge port 10b, and a discharge port 18b that allows exhaust gas that has been subjected to heat exchange in the third heat exchanger 18 to be discharged. Further, the third heat exchanger 18 is configured such that a heat medium having a temperature lower than the temperature of the exhaust gas introduced to the third heat exchanger 18 is introduced thereto. The third heat exchanger 18 subjects the exhaust gas introduced into the third heat exchanger 18 via the introduction port 18a to heat exchange with the heat medium, and thereafter discharges the same via the discharge port 18b. The third heat exchanger 18 has a heat medium discharge port 18d, and discharges the heat medium having used for the heat exchange, from the heat medium discharge port 18d.
(27) The heat medium collection path 19 mutually connects the heat medium discharge ports 13d, 14d, and 18d of the first to third heat exchangers 13, 14, and 18 with the heat medium tank 20. The heat medium collection path 19 guides, to heat medium tank 20, the heat medium discharged from the heat medium discharge ports 13d, 14d, and 18d after being subjected to heat exchange.
(28) The heat medium tank 20 retains the heat medium having been subjected to heat exchange in the first heat exchanger 13, the second heat exchanger 14, and the third heat exchanger 18. In other words, the heat medium tank 20 retains the heat medium having absorbed heat due to heat exchange in each of the heat exchangers 13, 14, and 18, thereby storing the collected heat. This heat medium tank 20 is an exemplary heat storage unit according to the present invention.
(29) The heat medium tank 20 is connected to the heat medium discharge port 13d of the first heat exchanger 13, the heat medium discharge port 14d of the second heat exchanger 14, and the heat medium discharge port 18d of the third heat exchanger 18, via pipes. To the heat medium tank 20, the heat medium discharged from each of the heat medium discharge ports 13d, 14d, and 18d, after the heat exchange, is introduced via the pipes. In the heat medium tank 20, the introduced heat medium is retained.
(30) The heat medium supply device 21 supplies the heat medium having absorbed heat, retained in the heat medium tank 20, to a heating unit 73 (see
(31) The heat medium supply pipe 27 connects the heat medium tank 20 and a heat medium supply header 64 (see
(32) The pump 28 is provided in the heat medium supply pipe 27. The pump 28 sends out the heat medium retained in the heat medium tank 20 through the heat medium supply pipe 27 to the heat medium supply header 64. This pump 28 sends out the heat medium, thereby causing the heat medium to be supplied from the heat medium supply pipe 27 via the heat medium supply header 64 to the heating unit 73.
(33) The flow amount control valve 29 is provided in the heat medium supply pipe 27. The flow amount control valve 29 is arranged on the discharge side of the pump 28 in the heat medium supply pipe 27. The flow amount control valve 29 controls the flow amount of the heat medium sent to the heat medium supply header 64; in other words, the flow amount of the heat medium sent to the heating unit 73. The control of the flow amount of the heat medium by the flow amount control valve 29 makes it possible to control the flow amount of the heat medium flowing through the heat medium flow passage 76 of the heating unit 73, which makes it possible to control the amount of heat imparted to absorption liquid after absorption (to be described below) flowing through release flow passages 74.
(34) The CO.sub.2 separation device 22 separates and takes out CO.sub.2 from the off-gas obtained after high-purity hydrogen is separated by the hydrogen separation device 8. This CO.sub.2 separation device 22 is configured so that after CO.sub.2 in the off-gas is absorbed into the absorption liquid, the absorption liquid is heated by utilizing heat of the heat medium supplied from the heat medium supply device 21, so that CO.sub.2 is released and taken out from the absorption liquid. The absorption liquid is capable of selectively absorbing CO.sub.2, and is an exemplary capturing agent according to the present invention. Further, the absorption of CO.sub.2 in the off-gas by the absorption liquid is exemplary capturing of CO.sub.2 in the off-gas by the capturing agent according to the present invention.
(35) The CO.sub.2 separation device 22 includes the absorption processing unit 24 and the release processing unit 26, as illustrated in
(36) The absorption processing unit 24 performs an absorption processing for causing the absorption liquid to absorb CO.sub.2 in the off-gas, wherein, while the off-gas and the absorption liquid are allowed to flow through absorption flow passages 50 (see
(37) The first flow passage structure 32 includes, in the inside of itself a multiplicity of absorption flow passages 50 (see
(38) The first flow passage structure 32 is made of a stacked body formed with a multiplicity of plates that are stacked and are bonded on one another, as illustrated in
(39) On each of the absorption flow passage substrates 44, as illustrated in
(40) The first supply flow passage parts 51 are flow passages that guide the off-gas to the confluence portions 53. The second supply flow passage parts 52 are flow passages that guide the absorption liquid to the confluence portions 53. The confluence portions 53 are portions for allowing the off-gas guided by the first supply flow passage parts 51 and the absorption liquid guided by the second supply flow passage parts 52 to join each other. The processing flow passage parts 54 are flow passages that are continuous to the confluence portions 53, and, while allowing the off-gas flowing therein from the confluence portions 53 and the absorption liquid to flow in a state of being in contact with each other, allows the absorption liquid to absorb CO.sub.2 from the off-gas. The processing flow passage parts 54 have a meandering shape as illustrated in
(41) On one of plate surfaces of each absorption flow passage substrate 44, there are formed a plurality of fine grooves that are in shapes respectively corresponding to the first supply flow passage parts 51, and a plurality of fine grooves that are in shapes respectively corresponding to the processing flow passage parts 54. Openings of these grooves on the above-mentioned plate surface are sealed by a sealing plate 46 (see
(42) Further, on a plate surface on a side opposite to the above-mentioned plate surface of each absorption flow passage substrate 44, there are formed a plurality of fine grooves that are in shapes respectively corresponding to the second supply flow passage parts 52. Openings of these grooves on the opposite-side plate surface are sealed by a sealing plate 46 (see
(43) Further, in each absorption flow passage substrate 44, a plurality of through holes in shapes respectively corresponding to the confluence portions 53 are formed so as to pass through the absorption flow passage substrate 44 in the thickness direction from the above-mentioned one of plate surfaces to the other opposite-side plate surface of the substrate 44, and each through hole forms each confluence portion 53.
(44) Each first supply flow passage part 51 has a first introduction port 51a for receiving the off-gas at an upstream-side end thereof, and each second supply flow passage part 52 has a second introduction port 52a for receiving the absorption liquid at an upstream-side end thereof. Further, each processing flow passage part 54 has, at a downstream-side end thereof, an outflow port 54a through which the off-gas and the absorption liquid after the absorption processing are allowed to flow out. Each first introduction port 51a, each second introduction port 52a, and each outflow port 54a open on respective corresponding side surfaces of the first flow passage structure 32. The off-gas after absorption flowing out of each outflow port 54a is CO.sub.2-free gas from which CO.sub.2 is removed, and is composed of CH.sub.4, hydrogen, and CO. Further, the absorption liquid after absorption flowing out of the outflow ports 54a is absorption liquid containing CO.sub.2. Hereinafter, this absorption liquid is referred to as the “absorption liquid after absorption”. The absorption liquid after absorption is an exemplary capturing agent after capture according to the present invention.
(45) On each cooling substrate 45, as illustrated in
(46) The gas supply header 34 (see
(47) The absorption liquid supply header 36 (see
(48) The separation header 38 (see
(49) The cooling water supply header 40 (see
(50) The cooling water discharge header 42 (see
(51) The release processing unit 26 performs release processing for causing CO.sub.2 to be released from the absorption liquid after absorption, wherein, while the absorption liquid after absorption is allowed to flow through release flow passages 74 (see
(52) The second flow passage structure 58 includes releasing units 72 and heating units 73. The releasing units 72 includes a multiplicity of release flow passages 74 (see
(53) The second flow passage structure 58 is made of a stacked body formed with a multiplicity of plates made of, for example, stainless steel that are stacked and bonded on one another, as illustrated in
(54) The releasing unit 72 is formed with the plurality of release flow passage substrates 68. On each of the release flow passage substrate 68, a plurality of release flow passages 74 (see
(55) On one of plate surfaces of each of the release flow passage substrates 68, a plurality of fine grooves are formed, which are in shapes respectively corresponding to the release flow passages 74. Openings of these grooves on the above-mentioned plate surface are sealed by the heat medium substrate 70 stacked on the above-mentioned plate surface, whereby the release flow passages 74 are formed. Each release flow passage 74 has an introduction port 74a for receiving the absorption liquid after absorption at an upstream-side end thereof, and an outflow port 74b through which the absorption liquid after release, which is absorption liquid that has flown through the release flow passage 74 and has released CO.sub.2 is allowed to flow out, at a downstream-side end thereof. Each introduction port 74a and each outflow port 74b open on respective corresponding side surfaces of the second flow passage structure 58.
(56) The heating unit 73 (see
(57) On one of plate surfaces of each of the each heat medium substrates 70, a plurality of fine grooves are formed, which are in shapes respectively corresponding to the heat medium flow passages 76. Openings of these grooves on the above-mentioned plate surface are sealed by the release flow passage substrate 68 staked on the above-mentioned plate surface, whereby the heat medium flow passages 76 are formed. The release flow passage substrates 68 and the heat medium substrates 70 are alternately stacked, whereby the plurality of release flow passages 74 formed on the release flow passage substrates 68, and the plurality of heat medium flow passages 76 formed on the heat medium substrates 70 are consequently alternately arrayed in the stacking direction of each substrate. The release flow passages 74 and the heat medium flow passages 76 adjacent in the stacking direction are arranged adjacent to each other at a distance therebetween that allows the absorption liquid after absorption and the heat medium flowing the former and the latter, respectively, to exchange heat with each other. Each heat medium flow passage 76 has an introduction port 76a for receiving the heat medium at an upstream-side end thereof, and an outflow port 76b through which the heat medium having flown through the heat medium flow passage 76 is allowed to flow out, at a downstream-side end thereof. Each introduction port 76a and each outflow port 76b open on respective corresponding side surfaces of the second flow passage structure 58.
(58) The absorption liquid introduction header 60 (see
(59) The absorption liquid discharge header 62 (see
(60) The heat medium supply header 64 (see
(61) The heat medium discharge header 66 (see
(62) Next, the following description describes a hydrogen production method using the hydrogen production apparatus 1 according to the present embodiment.
(63) First of all, water vapor and fossil fuel such as CNG are supplied to the reformer 3 (see
(64) The heating device 4 discharges exhaust gas generated by the burning of fuel to the exhaust path 16, and the exhaust gas thus discharged to the exhaust path 16 is introduced from the exhaust gas introduction ports 10a to the exhaust gas heat exchanger 10. In the exhaust gas heat exchanger 10, heat exchange is carried out between gas that contains fuel and oxygen to be supplied to the heating device 4 and exhaust gas introduced to the exhaust gas heat exchanger 10. The exhaust gas discharged from the heating device 4 has a temperature of 1000° C. or higher, and in the exhaust gas heat exchanger 10, the gas containing fuel and oxygen exchanges heat with the exhaust gas, whereby the temperature thereof rises. This improves the efficiency of the fuel burning in the heating device 4.
(65) The exhaust gas after the heat exchange in the exhaust gas heat exchanger 10 is discharged from the exhaust gas discharge ports 10b, and thereafter, introduced into the third heat exchanger 18. The exhaust gas discharged from the exhaust gas discharge ports 10b has a temperature of about 150° C. to about 300° C. To the third heat exchanger 18, water is supplied as a heat medium. In the third heat exchanger 18, heat exchange is performed between the exhaust gas and the water as a heat medium introduced thereto. This causes the temperature of the water as a heat medium to rise, and the heat medium is discharged through the discharge ports 18d. This discharged heat medium is introduced through the heat medium collection path 19 into the heat medium tank 20. With this, a part of the waste heat from the heating device 4, that is, a part of heat of the exhaust gas, is collected.
(66) CO and hydrogen generated in the reformer 3 by the reforming reaction are also discharged from the discharge part 3a of the reformer 3. Here, CH.sub.4 and water vapor that did not react in the reformer 3 are also discharged from the discharge part 3a. In other words, reformed gas containing CO, hydrogen, CH.sub.4 and water vapor is discharged from the discharge part 3a. This reformed gas thus discharged has a temperature of about 800° C. The discharged reformed gas is introduced via the introduction ports 13a to the first heat exchanger 13, and exchanges heat with the heat medium in the first heat exchanger 13, thereby being cooled to about 250° C. Here, to the first heat exchanger 13, water is supplied as the heat medium. The temperature of the water as the heat medium rises due to heat exchange with the reformed gas, whereby the water becomes boiling water. The water is then discharged via the heat medium discharge ports 13d, and is introduced through the heat medium collection path 19, to the heat medium tank 20. Through this process, the heat of the reformed gas is collected.
(67) The reformed gas after the heat exchange in the first heat exchanger 13 is discharged via the discharge ports 13b, and is introduced to the transformer 6. In the transformer 6, CO in the reformed gas introduced thereto and water vapor react, thereby causing a transformation reaction, in which CO.sub.2 and hydrogen are generated. Then, the transformed gas containing CO.sub.2 and hydrogen generated in the transformation reaction, CO and water vapor that did not react, and a very small amount of CH.sub.4 is discharged from the discharge part 6b of the transformer 6. The reaction temperature of the transformation reaction is about 250° C., and the temperature of the transformed gas discharged from the discharge part 6b is also about 250° C.
(68) The transformed gas discharged from the discharge part 6b is introduced via the introduction ports 14a into the second heat exchanger 14, and in the second heat exchanger 14, the transformed gas is subjected to heat exchange with the heat medium, thereby being cooled to about 40° C. Here, to the second heat exchanger 14, water is supplied as the heat medium. The temperature of the water as the heat medium rises due to heat exchange with the transformed gas, whereby the water becomes boiling water. The water is then discharged via the heat medium discharge ports 14d, and is introduced through the heat medium collection path 19, to the heat medium tank 20. Through this process, the heat of the transformed gas is collected.
(69) The transformed gas after the heat exchange in the second heat exchanger 14 is discharged via the discharge ports 14b, and is introduced into the hydrogen separation device 8. The hydrogen separation device 8 separates high-purity hydrogen from the introduced transformed gas by the PSA method. The hydrogen separation in the hydrogen separation device 8 is performed at a temperature of about 40° C. Then, high-purity hydrogen thus separated is discharged from the hydrogen discharge part 8b of the hydrogen separation device 8. Thus, high-purity hydrogen is produced through the process as described above, by the hydrogen production method of the present embodiment.
(70) On the other hand, from the off-gas discharge part 8c of the hydrogen separation device 8, off-gas from which hydrogen was separated is discharged. The off-gas thus discharged contains CO, CO.sub.2, hydrogen that was not separated, and a very small amount of CH.sub.4. The discharged off-gas is introduced into the off-gas tank 9, and is retained therein.
(71) Thereafter, the off-gas retained in the off-gas tank 9 is introduced into the CO.sub.2 separation device 22, and then, CO.sub.2 in the off-gas is separated and taken out in the CO.sub.2 separation device 22. More specifically, the off-gas is introduced into the gas supply header 34 (see
(72) The off-gas introduced to the first supply flow passage part 51 and the absorption liquid introduced to the second supply flow passage part 52 join at the confluence portions 53 (see
(73) Then, the CO.sub.2-free gas, which is off-gas after removal of CO.sub.2, and the absorption liquid after absorption, flow out of the outflow ports 54a of the absorption flow passages 50 into the internal space of the separation header 38. The CO.sub.2-free gas and the absorption liquid after absorption, flowing into the internal space of the separation header 38 (see
(74) The CO.sub.2-free gas is composed of CH.sub.4, hydrogen, and CO, and flows through the gas discharge path 39a to the supply path 15 of the heating device 4. This CO.sub.2-free gas joins gas containing fuel and oxygen, whereby mixed gas containing the CO.sub.2-free gas and the gas containing fuel and oxygen is obtained. The mixed gas is heated to a higher temperature by heat exchange with the exhaust gas in the exhaust gas heat exchanger 10, and thereafter, is supplied to the heating device 4. The heating device 4 causes the supplied mixed gas to burn, thereby generating heat. In other words, the CO.sub.2-free gas is used as a part of fuel for the heating device 4.
(75) The absorption liquid after absorption discharged to the absorption liquid discharge path 39b is introduced to the absorption liquid introduction header 60 (see
(76) Further, the pump 28 (see
(77) The absorption liquid after absorption introduced into each release flow passage 74 (see
(78) Through the above-described process, the hydrogen production method involving the separation and collection of CO.sub.2 from the off-gas according to the present embodiment is performed.
(79) In the present embodiment, the heat collecting device 11 collects the heat of the reformed gas, the heat of the transformed gas, a part of the waste heat from the heating device 4 heating the reformer 3, by causing the heat medium to absorb the heat, and the heat medium supply device 21 supplies the heat medium having absorbed the heat to the heating unit 73 of the release processing unit 26 of the CO.sub.2 separation device 22. In the absorption processing unit 24 of the CO.sub.2 separation device 22, CO.sub.2 in the off-gas after hydrogen separation is absorbed by the absorption liquid, and in the release processing unit 26, the heating unit 73 heats the absorption liquid after absorption, by utilizing the heat of the heat medium supplied from the heat medium supply device 21, in order to take out CO.sub.2 by causing the absorption liquid after absorption, having absorbed CO.sub.2, to release CO.sub.2. With this configuration, utilizing at least one among the heat of the reformed gas, the heat of the transformed gas, and the waste heat from the heating device 4, the absorption liquid after absorption can be caused to release CO.sub.2. This makes it possible to save energy to be additionally applied for causing the absorption liquid after absorption to release CO.sub.2 so as to take out CO.sub.2. In the present embodiment, therefore, energy applied for separation and collection of CO.sub.2, which is involved in the hydrogen production, can be reduced.
(80) Further, in the present embodiment, the CO.sub.2 separation device 22 separates CO.sub.2 from the off-gas obtained through the reforming reaction by the reformer 3, the transformation reaction by the transformer 6, and the high-purity hydrogen separation by the hydrogen separation device 8. This makes it possible to simplify the process for controlling the temperature of gas generated in the hydrogen production process. In other words, for example, in the case where CO.sub.2 is removed from the transformed gas by the CO.sub.2 remover in the reformed gas supply path from the reformer to the transformer, as is the case with the prior art, the temperature suitable for the removal of CO.sub.2 is very low as compared with both of the reaction temperatures of the reforming reaction and the reforming reaction. It is therefore necessary to cause the temperature of the reformed gas to fall once, then remove CO.sub.2, and thereafter, raise the temperature before the reformed gas is supplied to the transformer. This makes the gas temperature controlling process complicated. In contrast, in the present embodiment, the CO.sub.2 separation device 22 removes CO.sub.2 from off-gas that has gone through the reforming reaction and the transformation reaction, and further, separation of hydrogen. This makes a complicated temperature controlling process as described above unnecessary.
(81) Further, in the present embodiment, among waste heat from heating device 4 that heats the reformer 3, particularly the waste heat remaining after the other waste heat was utilized by the exhaust gas heat exchanger 10 for raising the temperature of the mixed gas is caused to be absorbed in the heat medium in the third heat exchanger 18, and the heat medium having absorbed heat is supplied to the heating unit 73 of the release processing unit 26, and is used for heating the absorption liquid after absorption. Waste heat remaining after the other waste heat was utilized by the exhaust gas heat exchanger 10 for raising the temperature of the mixed gas is low-quality waste heat having a temperature of about 150° C. to about 300° C. Such low-quality waste heat is commonly disposed of, but in the present embodiment, this waste heat is effectively utilized, whereby energy costs can be reduced.
(82) Further, in the present embodiment, the heat medium having absorbed heat in the first to third heat exchangers 13, 14, and 18 is stored in the heat medium tank 20, and the heat medium supply device 21 supplies the heat medium from the heat medium tank 20 to the heating unit 73. Therefore, even in the case where, for example, the amount of hydrogen demand on the hydrogen demand side sharply increases and the amount of hydrogen production by the hydrogen production apparatus 1 sharply increases in order to respond to the demand, which results in that throughput per unit time in the CO.sub.2 separation device 22 for causing the absorption liquid after absorption to release CO.sub.2 sharply increases, leading to a sharp increase in the amount of heat needed for heating the absorption liquid after absorption in the heating unit 73, it is possible to cope with the increase in the amount of needed heat, with the heat medium stored in the heat medium tank 20. In other words, the heat medium supply device 21 is caused to increase the flow amount of the heat medium supplied from the heat medium tank 20 to the heating unit 73 in accordance with the increase in the amount of the needed heat, whereby the increase in the amount of needed heat in the heating unit 73 can be coped with.
(83) Further, in the present embodiment, as heat is supplied to the heating unit 73 by supplying the heat medium having absorbed heat in the first to third heat exchangers 13, 14, and 18 to the heating unit 73, the amount of heat lost in the process of heat supply to the heating unit 73 can be reduced, as compared with, for example, the case where heat is supplied to a heating unit by heat conduction. In other words, in the case where heat is supplied via a heat transfer member by heat conduction to a heating unit, relatively much heat is lost from the heat transfer member in the process of heat conduction, whereas the amount of lost heat can be controlled by supplying the heat medium itself having absorbed heat to the heating unit 73, as is the case of the present embodiment.
(84) Further, in the present embodiment, in the release processing unit 26, the amount of heat exchange per unit flow amount between the absorption liquid after absorption and the heat medium can be increased by heat exchange between the absorption liquid after absorption flowing through the release flow passages 74, which are microchannels, and the heat medium flowing through the heat medium flow passages 76, which are microchannels. This makes it possible to increase the amount of heat per unit flow amount imparted from the heat medium to the absorption liquid after absorption. Consequently, in the release flow passage 74, the amount of CO.sub.2 per unit flow amount released by the absorption liquid after absorption can be increased, whereby the efficiency of release of CO.sub.2 from the absorption liquid after absorption can be improved.
(85) Further, in the present embodiment, the heating device 4 is a burner that causes the CO.sub.2-free gas to burn as a part of fuel, the CO.sub.2-free gas being obtained as a result of removal of CO.sub.2 by the CO.sub.2 separation device 22, so as to generate heat for heating the reformer 3. Fuel consumed for heating the reformer 3, therefore, can be saved.
(86) It should be noted that the embodiment disclosed herein should be considered exemplary and not limiting in all respects. The scope of the present invention are defined by the scope of claims rather than by the above description of the embodiment, and is intended to include meanings equivalent to the claims and all changes without departing from the claims.
(87) For example, the CO.sub.2 separation device 22 is not necessarily limited to the configuration of the embodiment described above, and the configuration may be such that CO.sub.2 is separated and collected from off-gas by a known TSA (thermal swing absorption) method. More specifically, the CO.sub.2 separation device may be provided with an adsorbent that can adsorb CO.sub.2, and a heating unit for heating the adsorbent having adsorbed CO.sub.2. In this CO.sub.2 separation device, off-gas is brought into contact with the adsorbent, thereby causing CO.sub.2 in the off-gas to be adsorbed to the adsorbent, and thereafter, a heating unit heats the adsorbent having adsorbed CO.sub.2 to a temperature higher than the temperature upon adsorption of CO.sub.2, utilizing heat supplied from the heat supply device, thereby causing the adsorbent to release CO.sub.2 and collect the same. The adsorbent in this modification example is an exemplary capturing agent according to the present invention, and the adsorption of CO.sub.2 in the off-gas by this adsorbent is an exemplary capturing of CO.sub.2 in off-gas by a capturing agent according to the present invention. Further, the adsorbent having adsorbed CO.sub.2 is an exemplary capturing agent after capture according to the present invention.
(88) Further, the absorption processing unit is not necessarily limited to the unit that causes CO.sub.2 from off-gas to be adsorbed by absorption liquid, while causing the off-gas and the absorption liquid to flow through absorption flow passages formed with microchannels. For example, a release column that causes absorption liquid to absorb CO.sub.2 in off-gas while causing the absorption liquid to fall from above may be used as a release processing unit.
(89) Further, the releasing unit of the release processing unit is not necessarily limited to the unit that causes absorption liquid after absorption to release CO.sub.2 while causing the absorption liquid after absorption to flow through release flow passages formed with microchannels. Further, the heating unit of the release processing unit is not necessarily limited to the unit that causes heat medium to exchange heat with absorption liquid after absorption flowing through release flow passages while causing the heat medium to flow through heat medium flow passages formed with microchannels, so as to heat the absorption liquid after absorption.
(90) Further, the heat collecting device according to the present invention is not necessarily limited to the heat collecting device 11 in the above-described embodiment. For example, the heat collecting device may collect at least one type of heat by heat conduction, among heat of reformed gas, heat of transformed gas, and waste heat from a heating device, and stores the collected heat in a heat storage body. In this case, the heat supply device according to the present invention may be a heat transfer member that supplies heat stored in the heat storage body to a heating unit of a release processing unit by heat conduction, rather than supplying a heat medium to the heating unit 73 of the release processing unit 26, as in the heat medium supply device 21 of the above-described embodiment. Then, the flow passage structure of the release processing unit may include a heating unit made of a heat preserving material that is arranged so as to preserve heat transferred by a heat transfer member and at the same time is capable of exchanging heat with the absorption liquid after absorption flowing through release flow passages, in place of the heating unit provided with heat medium flow passages. Even with such an configuration, it is possible to heat the absorption liquid after absorption by utilizing at least one among the heat of the reformed gas, the heat of the transformed gas, and the waste heat from the heating device, thereby causing the absorption liquid after absorption to release CO.sub.2.
(91) Further, not all of the heat of the reformed gas, the heat of the transformed gas, and the waste heat from the heating device are necessarily utilized in order to cause the absorption liquid after absorption to release CO.sub.2. For example, only one or two types of heat among the heat of the reformed gas, the heat of the transformed gas, and the waste heat from the heating device may be utilized for heating the absorption liquid after absorption so as to cause the absorption liquid after absorption to release CO.sub.2.
(92) Further, the heat medium that the heat absorption processing unit uses for absorbing heat may be liquid other than water.