LASER WELDED JOINT AND LASER WELDING METHOD
20170274473 · 2017-09-28
Assignee
Inventors
Cpc classification
B23K26/0676
PERFORMING OPERATIONS; TRANSPORTING
H01L21/67144
ELECTRICITY
H01S3/131
ELECTRICITY
International classification
B23K26/067
PERFORMING OPERATIONS; TRANSPORTING
H01L21/67
ELECTRICITY
H01S3/131
ELECTRICITY
H01S3/00
ELECTRICITY
Abstract
The present invention has as its object to provide a laser welded joint excellent in joint strength preventing a bead from cracking and comprised of exactly the number of weld beads required for joint strength and a laser welding method for the same in overlay laser welding of steel sheets forming multiple ring-shaped weld beads. The present invention is a laser welded joint excellent in joint strength preventing a bead from cracking and comprised of exactly the number of weld beads required for joint strength in overlay laser welding of steel sheets forming multiple ring-shaped weld beads, produced by a step of overlaying a plurality of metal sheets and forming a first weld bead and a step of firing a laser beam to successively form a further two or more weld beads at the outside of the first weld bead by laser irradiation, the surface hardness of the weld bead increasing from the inside bead to the outside bead.
Claims
1. A laser welded joint obtained by welding a plurality of overlaid metal sheets, comprising triple or more ring-shaped or open ring-shaped weld beads, wherein a surface hardness of the weld beads increases from an inside bead to an outside bead.
2. A laser welding method overlaying a plurality of metal sheets and forming multiple ring-shaped or open ring-shaped weld beads to weld together the overlaid metal sheets by laser irradiation, comprising the steps of forming a ring-shaped or open ring-shaped first weld bead by laser irradiation and successively forming a further two or more ring-shaped or open ring-shaped weld beads from the inside toward the outside at the outside of the first weld bead by laser irradiation.
3. The laser welding method according to claim 2, wherein an outside weld bead is formed after the elapse of 0.5 sec or more from the finish time of forming an inside weld bead.
4. The laser welding method according to claim 2, wherein the metal sheets are steel sheets with a C content of 0.65% or less and the second and later weld beads start to be formed after a temperature of the inside weld bead becomes Ms point-50° C. or less.
5. The laser welding method according to claim 2, wherein both the first weld bead and the weld bead formed at the outside thereof are formed so as not to be overlaid.
6. The laser welding method according to claim 2, wherein the weld bead formed at the outermost side is formed so as to partially overlap the inside weld bead.
7. The laser welding method according to claim 2, wherein the weld beads are formed by remote laser welding.
8. The laser welding method according to claim 3, wherein the metal sheets are steel sheets with a C content of 0.65% or less and the second and later weld beads start to be formed after a temperature of the inside weld bead becomes Ms point-50° C. or less.
9. The laser welding method according to claim 3, wherein both the first weld bead and the weld bead formed at the outside thereof are formed so as not to be overlaid.
10. The laser welding method according to claim 4, wherein both the first weld bead and the weld bead formed at the outside thereof are formed so as not to be overlaid.
11. The laser welding method according to claim 3, wherein the weld bead formed at the outermost side is formed so as to partially overlap the inside weld bead.
12. The laser welding method according to claim 4, wherein the weld bead formed at the outermost side is formed so as to partially overlap the inside weld bead.
13. The laser welding method according to claim 3, wherein the weld beads are formed by remote laser welding.
14. The laser welding method according to claim 4, wherein the weld beads are formed by remote laser welding.
15. The laser welding method according to claim 5, wherein the weld beads are formed by remote laser welding.
16. The laser welding method according to claim 6, wherein the weld beads are formed by remote laser welding.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
DESCRIPTION OF EMBODIMENTS
[0035] Below, embodiments of the laser welding method of the present invention will be explained in detail while referring to the drawings. First, the basic mode of the welding method of the present invention will be explained for the case of welding using a circular ring-shaped weld bead.
[0036] When using laser welding to weld the overlaid parts of metal sheets 5, the characteristics of laser welding are used, as shown in
[0037] The art of PLT 1 forms a first bead 60 serving as the basic weld bead and forms a second bead 61 at the inside of that to be close to or overlap the first bead 60 to thereby form multiple beads. At that time, sometimes a longitudinal crack occurs at the second bead formed at the inside.
[0038] The inventors investigated the causes by observation of the fractured surfaces and as a result learned that the longitudinal crack of the second bead is a solidification crack. Therefore, the inventors further studied the reasons why the inside second bead cracks at the time of solidification.
[0039] As a result of the studies of the inventors, it was seen that cracking of the second bead tends to become more remarkable the longer the length of the ring-shaped first weld bead, that is, the larger the diameter of the ring-shaped bead. Further, it was learned that when the first weld bead is small in diameter or when forming a second bead in a region nearer the center, no crack occurs. From these facts, the inventors thought that a crack was caused by the following:
[0040] If forming the first bead, in the region surrounded by the bead, residual stress of tension occurs in the direction perpendicular to the weld line in the plane vertical to the sheet thickness direction. If second welding is performed in a region in which the residual stress of tension occurs, the constraints on the steel sheet in the region adjoining the molten bead are lifted, so due to the tensile residual stress, the sheet deforms so as to pull the molten bead in the width direction. For this reason, the second weld bead cracks in the middle of solidification before the completion of the solidification.
[0041] Therefore, the inventors studied the method of forming a second bead not affected by the residual stress of tension occurring in a direction perpendicular to the weld line in a plane vertical to the sheet thickness direction in the region surrounded by the first bead. As a result, they discovered that by successively forming a second bead and further beads not at the inside but at the outside of the first bead, it is possible to weld the sheets while preventing cracks of the second and later beads.
[0042] That is, they learned that when forming multiple beads, by successively forming the weld beads from the inside toward the outside, it is possible to form the outside bead 20 without being affected by the residual stress of tension caused at the inside of the previous bead and thereby possible to form multiple beads without causing cracks.
[0043] The present invention was made after further studying its embodiments under the above such basic principle. Below, referring to
[0044] Formation of First Weld Bead
[0045] In the present invention, a plurality of metal sheets 5 are overlaid and a laser beam is irradiated at a scheduled welding position of the overlaid metal sheets to form multiple ring-shaped weld beads and thereby weld together the overlaid metal sheets.
[0046] At this time, in the present invention, first, a laser beam is run over a predetermined welding location to form a first weld bead 10 forming the innermost side bead. By setting welding points at a plurality of locations such as in
[0047] The first weld bead 10 for example is formed to an outside diameter of 3 mm to 15 mm. Note that the shape of the bead formed will be explained later, but the weld bead is not limited to a circular shape, so in the present invention, the maximum length of a line segment connecting two points of the line connecting the fusion weld lines at the outsides of the weld bead (weld toe at outsides of weld bead) will be defined as the outside diameter.
[0048] Formation of Second Bead and Later Weld Beads
[0049] Next, a laser beam is run over the outside region of the first weld bead 10 to form the second weld bead 20 and succeeding weld bead 30 successively toward the outside. To obtain the required joint strength, the number of beads from the second weld bead 20 on is made two or more beads.
[0050] When applying the present invention to for example welding a structural member of an automobile, the outermost side weld bead (outermost bead) preferably is given an outside diameter of 20 mm or less. The reason is that structural members for automobiles are being made lighter in weight. The widths of the overlaid parts such as the flanges of the members shown in
[0051] The width of the weld bead formed by laser, while depending on the laser apparatus used, is usually 0.5 to 1.5 mm. The number of beads able to be formed at a single weld point may be determined according to the application of weld joint and is not particularly limited. When applying the present invention to welding of a structural member for automobile use, if considering the outside diameter and bead width of the outermost bead, the maximum number of beads is about 10.
[0052] Hardnesses of Weld Beads (in Description, Unless Otherwise Indicated, Indicating Surface Hardnesses of Weld Beads)
[0053] By forming the beads in this way, the inside bead softens, so the hardnesses of the weld beads become higher the further to the outside. The hardnesses of the weld beads are obtained by measuring the Vicker's hardnesses at six to eight points or so in the width direction from the bead width and finding the average value. By establishing such a hardness profile, it is possible to raise the tensile shear strength of the joint.
[0054]
[0055] The hardnesses of the weld beads are not particularly limited, but if the hardnesses are too low, the welded joint as a whole falls in strength, so 200 Hv or more is preferable and 250 Hv or more is more preferable. Further, if the hardnesses are too high, a crack easily forms at the weld zone, so 700 Hv or less is preferable and 550 Hv or less is more preferable.
[0056] Arrangement of Beads
[0057] When forming multiple weld beads, there are (i) the method of forming the weld beads so as not to overlay each other and (ii) the method of forming the inside weld bead and outside weld bead partially overlapped. With each method, the multiple beads increase the joined area of the metal sheets, so the joined strength can be further improved.
[0058] When forming the weld beads to overlap each other, by forming the outermost bead and the bead inside of it overlapped, it is possible to join the two weld beads and enlarge the width of the outermost bead. The stress received when applying a load becomes highest at the outermost bead, but by making the width of the outermost bead larger, the stress at the bonded part of the outermost weld bead can be eased and therefore the joined strength of the metal sheets can be further improved.
[0059] Time of Formation of Second Bead and Later Beads
[0060] Multiple beads can be formed by forming beads by continuously welding by remote welding. An outside weld bead is preferably formed by starting welding after the elapse of 0.5 sec or more from the timing of end of formation of an inside weld bead.
[0061] If the time from formation of an inside weld bead is short and if starting the formation of the next outside weld bead while the temperature of the inside weld bead is high, a wide region near the weld zone softens, so the joint strength falls. There is no problem no matter how long the elapsed time from the formation of an inside weld bead, but even if the elapsed time is long, there is no particular merit, the tact time increases, and the production cost rises.
[0062] For example, if the metal sheets are steel sheets having a C content of 0.65% or less, preferably a C content of 0.45% or less, by establishing an elapsed time (0.5 sec or more) between one weld bead and another weld bead, the temperature of the inside weld bead falls by 50° C. or more from the Ms point (martensite transformation starting temperature) and the amount of martensite required for securing the strength of the weld zone is formed in the inside weld bead before being affected by heat due to the formation of the outside weld bead. Further, at the outside weld bead as well, the effect of heat from the inside weld bead becomes smaller, so sufficient martensite is formed.
[0063] Shape of Weld Bead
[0064] In the present invention, laser welding is used to form a ring-shaped or open ring-shaped weld bead. A “ring-shaped weld bead” means a bead with a circular, elliptical, oval, or polygonal path or such a bead with a partially constricted part wherein the bead path is continuous and the bead surrounds a specific range. Further, an “open ring-shaped weld bead” means a bead with a circular, elliptical, oval, or polygonal path or such a bead with a partially constricted part wherein the bead path includes a partially discontinuous part and the bead and line segment connecting the parts of the bead surround a specific range.
[0065]
[0066] In
[0067] The weld bead is formed with a discontinuous part 4 so as to form an opening at the joined surfaces of the steel sheets. For example, when overlaying and welding galvanized steel sheets, the coated zinc between the steel sheets reaches its boiling point and evaporates resulting in a rapid expansion in volume. Unless there is a passage for steam or the vaporized zinc to escape in the region surrounded by the weld bead, the pressure between the steel sheets rises, the molten pool is splattered during the welding, and defects are formed in the weld bead. For this reason, an opening is formed at the joined surfaces of the steel sheets to enable such pressure to escape.
[0068] Width of Weld Bead
[0069] The width of the weld bead need only be a width whereby the bead will not be melted off and is usually 0.5 to 1.5 mm.
[0070] Welding Work Method
[0071] In the laser welding method of the present invention, the welding may be performed for the plurality of welding points of a flange part of a hat-shaped member etc. using either of the methods of (i) the method of successively forming multiple beads one point at a time and (ii) the method of continuously forming first weld beads at a plurality of welding points, then successively forming second weld beads at the welding points where the first weld beads were formed, then similarly forming the third weld beads and later weld beads.
[0072] In particular, the method of (ii) is suitable for the method of waiting until the temperature of the inside weld bead becomes the Ms point-50° C. or less, then forming the second and third weld beads at the outside.
[0073] In remote laser welding, it is possible to continuously weld a plurality of welding locations such as at the flange part of a hat-shaped member at a high speed. In such welding, with the method of welding the welding locations one at a time in order such as forming the first weld bead, waiting until the temperature of the first weld bead becomes the Ms point-50° C. or less, then forming the second and third weld beads at the outside, the overall welding time becomes longer and the tact time increases.
[0074] To avoid this, when forming a plurality of weld beads, by utilizing remote welding using a mirror for the focusing optical system and enabling movement of the laser spot position in a very short time and continuously forming the first beads at a plurality of welding positions, it is possible to make effective use of the wait time until forming the second weld beads.
[0075] That is, if continuously forming first weld beads at a plurality of welding positions, then continuously forming second weld beads at welding locations where the average temperature of the first weld beads becomes the Ms point-50° C. or less and forming third weld beads by remote laser welding in the same way as the second weld beads at welding locations where the temperatures of the second weld beads become the Ms point-50° C. or less, the time where no laser beam is being irradiated due to waiting becomes shorter and as a result, the total welding time is reduced.
[0076] Welding Conditions
[0077] The power density of the laser used for forming the laser welded joint of the present invention may be suitably determined by the material and thickness of the metal sheets welded.
[0078] For example, when overlaying and welding high strength steel sheets with sheet thicknesses of 0.5 to 3.0 mm or so, the power density of the laser is preferably 0.5 MW/cm.sup.2 to 500 MW/cm.sup.2 in range.
[0079] In the case of this example, if the power density is 0.5 MW/cm.sup.2 or more, keyhole welding where the laser beam passes through the sheet thickness direction becomes possible. Further, even in a slow welding speed range, the previously formed bead can be tempered by the later formed bead. If the power density is lower than 0.5 MW/cm.sup.2, no keyhole is formed, so to realize penetration welding, it is necessary to remarkably lower the speed of movement of the laser beam, that is, the welding speed, so this is disadvantageous in actual production. On the other hand, if the power density is higher than 500 MW/cm.sup.2, at the beam irradiated part, evaporation becomes dominant, so utilization as a heat source for fusion welding is not possible and formation of a bead becomes difficult.
[0080] Metal Sheets Used for Laser Welded joint
[0081] The metal sheets used for the laser welded joint of the present invention are not particularly limited. However, if the sheet thickness becomes thin, while an effect of improvement of strength of the weld zone is obtained, the strength of the joint is dominated by the sheet thickness, so the effect of improvement of strength of the joint as a whole becomes smaller. Even if the sheet thickness becomes thick, the effect of improvement of strength of the weld zone by the present invention can be obtained.
[0082] The laser welding method of the present invention is particularly suitable for overlay welding of high strength steel sheets having a sheet thickness of 0.5 to 3.0 mm in range where the effect of improvement of joint strength is effectively obtained and the member is made lighter in weight. Further, in the case of high strength steel sheets, as explained above, martensite transformation occurs at the time of cooling after formation of the weld bead, so further improvement of the strength of the joint can be expected.
[0083] In the present invention, by using laser welding to form multiple ring-shaped or open ring-shaped weld beads in the above way, it is possible to produce a laser welded joint where the joint strength is further improved and the corrosion resistance at the inside of the bead is also improved.
[0084] Note that in the above invention, welding of high strength steel sheets for automobile use was explained, but the present invention is not limited to this. As applications, application to members for other vehicles, members for household electrical appliances, building materials, ships, etc. also becomes possible. Furthermore, the metal sheets are also not limited to high strength steel sheets. Application to other steel, stainless steel, aluminum alloy, titanium alloy, etc. is also possible.
EXAMPLES
Example 1
[0085] Two high strength steel sheets of thicknesses of 1.0 mm and mainly comprised of C: 0.13%, Si: 0.9%, Mn: 2.2%, P: 0.01%, and S: 0.004% were overlaid and welded by laser welding to prepare a laser welded joint. Furthermore, a joint using a 5000-series aluminum alloy comprised of sheet thickness 1.2 mm A5083 and a joint using a representative titanium alloy comprised of sheet thickness 1.0 mm Ti-6% Al-4% V alloy were similarly prepared.
[0086] The shapes of the beads of the weld zone were made closed circular shapes or the shapes shown in
[0087] A plurality of types of laser welded joints were prepared by changing the shapes or sizes of the weld beads, bead widths, positions of formation of the beads, etc. In some of the examples, the outermost circumference bead and the bead at the inside of the same contacted or were arranged to be overlaid.
[0088] The conditions in the case of steel sheets are shown in Table 1 and Tables 2-1 to 2-5. Furthermore, the conditions in the case of aluminum sheets are shown in Table 3 and Tables 4-1 to 4-5, while the conditions in the case of titanium alloy are shown in Table 5 and Tables 6-1 to 6-5. The bead widths were all made the same bead widths for single weld points.
[0089] Regarding the outside diameter of the weld zone, if the shape of the weld bead is circular, this was made the outside diameter of the weld bead measured at the outside weld toe of the weld bead at the sheet surface at the side irradiated by the laser, while in the case of the shapes shown in
[0090] Note that, Table 1, Table 3, and Table 5 correspond to the case of forming beads concentrically, while the shapes of the weld beads of Tables 2-1 to 2-5, Tables 4-1 to 4-5, and Tables 6-1 to 6-5 correspond to the shapes of
[0091] As for the other welding conditions, the laser output was made 4.0 kW, the focal position was made the surface of the top steel sheet, and the beam spot diameter at the focal position was made 0.5 mm. Further, the welding speed was made a constant 4 m/min.
[0092] The prepared laser welded joint was checked for cracks by X-ray transmission test and measured for tensile shear strength (TSS) and cross tension strength (CTS).
[0093] The measurement method and the joint shape of the tensile shear strength were based on JIS Z 3137 prescribing resistance spot welded joints, while the measurement method and the joint shape for cross tension strength were based on JIS Z 3137. That is, the prepared joints were tested by tensile tests using predetermined tensile jigs and using tensile speeds of constant 10 mm/min. The maximum loads were defined as the tensile shear strength and cross tension strength.
[0094] For the bead shapes of the concentric shapes and
TABLE-US-00001 TABLE 1 Time from 1st 2nd 3rd 4th 5th end of Time Time Time formed formed formed formed formed formation from from from bead bead bead bead bead of 1st bead 2nd to 3rd to 4th to outside outside outside outside outside to start of 3rd 4th 5th Tensile Cross Bead diam- diam- diam- diam- diam- formation forma- forma- forma- Bead shear tension Bead width eter eter eter eter eter of 2nd tion tion tion crack- strength strength No. shape (mm) (mm) (mm) (mm) (mm) (mm) bead (s) (s) (s) * (s) ing ratio ratio 1 Invention 3 1 10 17 20 — — 0.8 0.9 — — None 2.4 1 example circles 2 Invention 3 1 10 19 20 — — 0.6 1 — — None 2.4 1.1 example circles 3 Invention 4 1 8 10 18 20 — 7 1.2 1 — None 2.8 1 example circles 4 Invention 5 1 5 8 10 18 20 8 0.6 0.5 0.7 None 2.9 1 example circles 5 Comparative 1 1 20 — — — — — — — — None 1 1 example circle 6 Comparative 3 1 20 18 10 — — 8 2.2 — — Yes 1.3 0.9 example circles 7 Comparative 4 1 20 18 10 8 — 0.2 8 1 — Yes 1.3 0.8 example circles 8 Comparative 5 1 20 18 10 8 5 7 0.8 1 0.9 Yes 1.3 0.7 example circles * “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00002 TABLE 2-1 Time from end of 1st 2nd 3rd 4th formation formed formed formed formed of 1st bead bead bead bead bead to start of Time from Time from Tensile Cross Bead outside outside outside outside formation 2nd to 3rd 3rd to 4th shear tension Bead width diameter diameter diameter diameter of 2nd formation formation Bead strength strength No. shape (mm) (mm) (mm) (mm) (mm) bead (s) (s) (s) * cracking ratio ratio 9 Invention 3 of 1.2 12 15 20 — 1.2 0.8 — None 2.3 1 example FIG. 3A 10 Invention 3 of 1.2 12 19 20 — 1.3 0.7 — None 2.1 1.1 example FIG. 3A 11 Invention 4 of 1.2 8 12 15 20 8 0.5 0.8 None 2.7 1 example FIG. 3A 12 Comparative 1 of 1.2 20 — — — — — — None 1 1 example FIG. 3A 13 Comparative 3 of 1.2 20 18 15 — 8 0.4 — Yes 1.1 1 example FIG. 3A 14 Comparative 4 of 1.2 20 15 12 8 7.5 0.9 0.7 Yes 1.2 1 example FIG. 3A * “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00003 TABLE 2-2 Time from end of 1st 2nd 3rd 4th formation formed formed formed formed of 1st bead bead bead bead bead to start of Time from Time from Tensile Cross Bead outside outside outside outside formation 2nd to 3rd 3rd to 4th shear tension Bead width diameter diameter diameter diameter of 2nd formation formation Bead strength strength No. shape (mm) (mm) (mm) (mm) (mm) bead (s) (s) (s) * cracking ratio ratio 15 Invention 3 of 1.3 14 16 20 — 5 1.4 — None 2.5 1 example FIG. 3B 16 Invention 3 of 1.3 14 19 20 — 0.7 1.2 — None 2.2 1.1 example FIG. 3B 17 Invention 4 of 1.3 6 12 16 20 8.5 0.5 0.8 None 2.7 1 example FIG. 3B 18 Comparative 1 of 1.3 20 — — — — — — None 1 1 example FIG. 3B 19 Comparative 3 of 1.3 20 16 14 — 9 0.4 — Yes 1.1 0.8 example FIG. 3B 20 Comparative 4 of 1.3 20 16 12 6 7 0.9 0.7 Yes 1.3 1 example FIG. 3B * “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00004 TABLE 2-3 Time from end of 1st 2nd 3rd 4th formation formed formed formed formed of 1st bead bead bead bead bead to start of Time from Time from Tensile Cross Bead outside outside outside outside formation 2nd to 3rd 3rd to 4th shear tension Bead width diameter diameter diameter diameter of 2nd formation formation Bead strength strength No. shape (mm) (mm) (mm) (mm) (mm) bead (s) (s) (s) * cracking ratio ratio 21 Invention 3 of 1.2 8 16 20 — 0.8 1.2 — None 2.2 1 example FIG. 3C 22 Invention 3 of 1.2 8 19 20 — 0.6 1 — None 1.8 1.1 example FIG. 3C 23 Invention 4 of 1.2 6 12 16 20 10 0.7 0.5 None 2.6 1 example FIG. 3C 24 Comparative 1 of 1.2 20 — — — — — — None 1 1 example FIG. 3C 25 Comparative 3 of 1.2 20 18 8 — 10 0.4 — Yes 1.1 0.9 example FIG. 3C 26 Comparative 4 of 1.2 20 18 12 8 8 0.9 0.7 Yes 1.4 1 example FIG. 3C * “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00005 TABLE 2-4 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 27 Invention 3 of FIG. 3D 1.4 8 16 20 — example 28 Invention 3 of FIG. 3D 1.4 8 18 20 — example 29 Invention 4 of FIG. 3D 1.4 6 8 19 20 example 30 Comparative 1 of FIG. 3D 1.4 20 — — — example 31 Comparative 3 of FIG. 3D 1.4 20 19 8 — example 32 Comparative 4 of FIG. 3D 1.4 20 19 8 6 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 27 0.9 0.5 — None 2.2 1 28 9 0.8 — None 1.9 1.1 29 1 0.7 2 None 2.6 1.1 30 — — — None 1 1 31 8 0.3 — Yes 1.2 0.8 32 9 0.5 2 Yes 1.2 0.7 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00006 TABLE 2-5 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 33 Invention 3 of FIG. 3E 1.1 10 17 20 — example 34 Invention 3 of FIG. 3E 1.1 10 19 20 — example 35 Invention 4 of FIG. 3E 1.1 4 10 19 20 example 36 Comparative 1 of FIG. 3E 1.1 20 — — — example 37 Comparative 3 of FIG. 3E 1.1 20 19 10 — example 38 Comparative 4 of FIG. 3E 1.1 20 19 10 4 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 33 1.1 0.8 — None 2.4 1 34 7 0.7 — None 2 1.1 35 9 1.4 1.3 None 2.6 1.1 36 — — — None 1 1 37 8 0.3 — Yes 1.2 0.9 38 7.7 0.4 2 Yes 1.2 0.7 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00007 TABLE 3 1st formed 2nd formed 3rd formed 4th formed 5th formed Bead width bead outside bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 39 Invention 3 circles 1 8 10 20 — — example 40 Invention 3 circles 1 12 19 20 — — example 41 Invention 4 circles 1 8 12 16 20 — example 42 Invention 5 circles 1 6 8 12 16 20 example 43 Comparative 1 circle 1 20 — — — — example 44 Comparative 3 circles 1 20 16 10 — — example 45 Comparative 4 circles 1 20 18 12 8 — example 46 Comparative 5 circles 1 20 18 14 8 5 example Time from end of formation of 1st bead Time from Time from Time from to start of 2nd to 3rd 3rd to 4th 4th to 5th formation of formation formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * (s) cracking strength ratio strength ratio 39 8.2 0.9 — — None 1.9 1 40 7 1.3 — — None 2.6 1 41 6.5 0.5 1.3 — None 2.8 1 42 12 0.8 1.2 0.5 None 3.1 1 43 — — — — None 1 1 44 8 2.2 — — Yes 1.4 0.9 45 7 0.4 1 — Yes 1.5 0.8 46 6 0.3 1 0.9 Yes 1.4 0.9 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00008 TABLE 4-1 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 47 Invention 3 of FIG. 3A 1.2 14 16 20 — example 48 Invention 3 of FIG. 3A 1.2 14 19 20 — example 49 Invention 4 of FIG. 3A 1.2 8 12 17 20 example 50 Comparative 1 of FIG. 3A 1.2 20 — — — example 51 Comparative 3 of FIG. 3A 1.2 20 16 13 — example 52 Comparative 4 of FIG. 3A 1.2 20 15 10 8 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 47 1.4 14 — None 2.5 1 48 3.3 5.5 — None 2.2 1.1 49 0.5 3.5 1.5 None 2.9 1 50 — — — None 1 1 51 8 0.3 — Yes 1.2 1 52 6.5 0.9 0.4 Yes 1.3 1 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00009 TABLE 4-2 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 53 Invention 3 of FIG. 3B 1.3 14 16 20 — example 54 Invention 3 of FIG. 3B 1.3 15 18 20 — example 55 Invention 4 of FIG. 3B 1.3 6 12 16 20 example 56 Comparative 1 of FIG. 3B 1.3 20 — — — example 57 Comparative 3 of FIG. 3B 1.3 20 16 13 — example 58 Comparative 4 of FIG. 3B 1.3 20 14 12 7 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 53 5.5 3 — None 2.6 1 54 0.7 1.5 — None 2.2 1.1 55 7 1.2 0.5 None 2.7 1 56 — — — None 1 1 57 7.5 0.4 — Yes 1.1 0.9 58 8 0.3 1.3 Yes 1.3 1 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00010 TABLE 4-3 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 59 Invention 3 of FIG. 3C 1.2 6 15 20 — example 60 Invention 3 of FIG. 3C 1.2 7 18 20 — example 61 Invention 4 of FIG. 3C 1.2 6 12 16 20 example 62 Comparative 1 of FIG. 3C 1.2 20 — — — example 63 Comparative 3 of FIG. 3C 1.2 20 18 8 — example 64 Comparative 4 of FIG. 3C 1.2 20 18 12 8 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 59 6.5 3.2 — None 2.2 1 60 5 1.2 — None 1.8 1.1 61 8 0.5 0.8 None 2.6 1 62 — — — None 1 1 63 8 0.4 — Yes 1.3 0.9 64 1 7.5 0.8 Yes 1.4 1 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00011 TABLE 4-4 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 65 Invention 3 of FIG. 3D 1.4 12 17 20 — example 66 Invention 3 of FIG. 3D 1.4 10 18 20 — example 67 Invention 4 of FIG. 3D 1.4 7 10 19 20 example 68 Comparative 1 of FIG. 3D 1.4 20 — — — example 69 Comparative 3 of FIG. 3D 1.4 20 17 10 — example 70 Comparative 4 of FIG. 3D 1.4 20 19 12 8 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 65 1.3 0.5 — None 2.5 1 66 3.5 0.7 — None 2 1.1 67 8 0.6 2 None 2.8 1 68 — — — None 1 1 69 8 0.4 — Yes 1.2 0.9 70 7.5 0.7 1.8 Yes 1.3 0.9 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00012 TABLE 4-5 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 71 Invention 3 of FIG. 3E 1.1 12 16 20 — example 72 Invention 3 of FIG. 3E 1.1 8 19 20 — example 73 Invention 4 of FIG. 3E 1.1 6 12 19 20 example 74 Comparative 1 of FIG. 3E 1.1 20 — — — example 75 Comparative 3 of FIG. 3E 1.1 20 17 12 — example 76 Comparative 4 of FIG. 3E 1.1 20 16 10 6 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 71 1.6 2.1 — None 2.4 1 72 9 0.9 — None 1.9 1.1 73 0.5 1.2 1.5 None 2.9 1.1 74 — — — None 1 1 75 8 0.3 — Yes 1.1 0.8 76 9 0.7 2 Yes 1.2 0.9 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00013 TABLE 5 1st formed 2nd formed 3rd formed 4th formed 5th formed Bead width bead outside bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 77 Invention 3 circles 1 8 14 20 — — example 78 Invention 3 circles 1 8 19 20 — — example 79 Invention 4 circles 1 8 10 16 20 — example 80 Invention 5 circles 1 5 8 12 18 20 example 81 Comparative 1 circles 1 20 — — — — example 82 Comparative 3 circles 1 20 16 10 — — example 83 Comparative 4 circles 1 20 18 12 8 — example 84 Comparative 5 circles 1 20 17 10 8 5 examples Time from end of formation of 1st bead Time from Time from Time from to start of 2nd to 3rd 3rd to 4th 4th to 5th formation of formation formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * (s) cracking strength ratio strength ratio 77 8 1 — — None 2.1 1 78 7.7 2 — — None 2.4 1 79 0.8 1.2 1 — None 2.7 1 80 5.5 0.5 1.3 1.2 None 3.1 1 81 — — — — None 1 1 82 8 2.2 — — Yes 1.4 0.9 83 7 1.2 0.3 — Yes 1.5 0.9 84 0.1 7.5 1 0.9 Yes 1.4 0.8 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00014 TABLE 6-1 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 85 Invention 3 of FIG. 3A 1.2 6 15 20 — example 86 Invention 3 of FIG. 3A 1.2 12 19 20 — example 87 Invention 4 of FIG. 3A 1.2 7 10 16 20 example 88 Comparative 1 of FIG. 3A 1.2 20 — — — example 89 Comparative 3 of FIG. 3A 1.2 20 17 13 — example 90 Comparative 4 of FIG. 3A 1.2 20 14 10 6 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 85 7.6 1.3 — None 2.1 1 86 6 0.7 — None 2.1 1.1 87 8 0.5 0.8 None 2.7 1 88 — — — None 1 1 89 7 0.3 — Yes 1.2 1 90 1.6 7 0.6 Yes 1.2 1 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00015 TABLE 6-2 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 91 Invention 3 of FIG. 3B 1.3 8 17 20 — example 92 Invention 3 of FIG. 3B 1.3 12 19 20 — example 93 Invention 4 of FIG. 3B 1.3 6 11 17 20 example 94 Comparative 1 of FIG. 3B 1.3 20 — — — example 95 Comparative 3 of FIG. 3B 1.3 20 16 14 — example 96 Comparative 4 of FIG. 3B 1.3 20 17 14 8 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 91 1.2 0.6 — None 2.3 1 92 6.5 1.5 — None 2.1 1.1 93 8 1.2 0.8 None 2.7 1 94 — — — None 1 1 95 8 0.4 — Yes 1.1 0.9 96 2.1 7 1.2 Yes 1.3 1 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00016 TABLE 6-3 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 97 Invention 3 of FIG. 3C 1.2 10 17 20 — example 98 Invention 3 of FIG. 3C 1.2 12 19 20 — example 99 Invention 4 of FIG. 3C 1.2 6 14 18 20 example 100 Comparative 1 of FIG. 3C 1.2 20 — — — example 101 Comparative 3 of FIG. 3C 1.2 20 17 12 — example 102 Comparative 4 of FIG. 3C 1.2 20 16 10 6 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 97 0.8 1.2 — None 2.4 1 98 8 1 — None 2.1 1 99 5 0.5 0.8 None 2.9 1 100 — — — None 1 1 101 9 0.2 — Yes 1.2 0.9 102 7.3 0.9 0.7 Yes 1.1 0.8 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00017 TABLE 6-4 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 103 Invention 3 of FIG. 3D 1.4 5 16 20 — example 104 Invention 3 of FIG. 3D 1.4 8 18 20 — example 105 Invention 4 of FIG. 3D 1.4 6 10 19 20 example 106 Comparative 1 of FIG. 3D 1.4 20 — — — example 107 Comparative 3 of FIG. 3D 1.4 20 17 6 — example 108 Comparative 4 of FIG. 3D 1.4 20 18 10 6 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 103 10 0.5 — None 2.1 1 104 1.5 0.5 — None 1.9 1 105 0.8 0.7 2 None 2.8 1 106 — — — None 1 1 107 9 0.3 — Yes 1.2 0.9 108 8 0.5 2 Yes 1.2 0.9 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
TABLE-US-00018 TABLE 6-5 1st formed 2nd formed 3rd formed 4th formed Bead width bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 109 Invention 3 of FIG. 3E 1.1 8 16 20 — example 110 Invention 3 of FIG. 3E 1.1 12 19 20 — example 111 Invention 4 of FIG. 3E 1.1 4 12 19 20 example 112 Comparative 1 of FIG. 3E 1.1 20 — — — example 113 Comparative 3 of FIG. 3E 1.1 20 17 8 — example 114 Comparative 4 of FIG. 3E 1.1 20 18 9 6 example Time from end of formation of 1st bead Time from Time from to start of 2nd to 3rd 3rd to 4th formation of formation formation Bead Tensile shear Cross tension No. 2nd bead (s) (s) (s) * cracking strength ratio strength ratio 109 9 0.8 — None 2.2 1 110 0.9 0.7 — None 2 1 111 0.5 1.4 1.3 None 2.8 1 112 — — — None 1 1 113 10 0.3 — Yes 1.1 0.9 114 11 1.4 2 Yes 1.1 0.9 * . . . “Time from N.sub.0-th to N.sub.1-th formation” means “time from end of formation of N.sub.0-th bead to start of formation of N.sub.1-th bead”.
[0095] As will be understood from the results of Tables 1 to 6, according to the present invention, it was possible to obtain laser welded joints excellent in joint strength without causing the beads to crack.
[0096] In particular, regarding the tensile shear strength, the joined area of the weld beads between the steel sheets increased, so a major improvement in strength was seen.
[0097] Note that, in the invention examples of Tables 1 to 6, in Nos. 2, 10, 16, 22, 28, and 34 of steel sheets, Nos. 40, 48, 54, 60, 66, and 72 of aluminum alloys, and Nos. 78, 86, 92, 98, 104, and 110 of titanium alloys, the weld beads formed at the outermost side and the beads at the inside of the same were formed so as to be partially overlaid. The weld beads of the other invention examples were formed so that none of the first weld beads and weld beads formed at the outsides were overlaid.
[0098] As opposed to this, if the requirements of the present invention are not satisfied, the joint strength is inferior compared with the present invention or the bead cracks.
[0099] Nos. 6 to 8, 13, 14, 19, 20, 25, 26, 31, 32, 37, and 38 of steel sheets, Nos. 44 to 46, 51, 52, 57, 58, 63, 64, 69, 70, 75, and 76 of aluminum alloys, and Nos. 82 to 84, 89, 90, 95, 96, 101, 102, 107, 108, 113, and 114 of titanium alloys are comparative examples forming welded joints by three or more beads. Beads were formed at the insides of the first beads, so cracks occurred in the second and further formed beads. Compared with the invention examples, the tensile shear strength became greatly inferior.
[0100] In particular, Nos. 7, 8, 19, 25, 32, and 38 forming beads at the steel sheets had the second beads formed while the temperatures of the first beads had not sufficiently fallen, so sufficient martensite was not formed at the first bead, the steels excessively softened, and the cross tension strengths greatly fell.
Example 2
[0101] Furthermore, the inventors investigated the tensile shear strength when limiting the outside diameter of the bead position at the outermost side to 10 mm for comparing the present invention and PLT 2 (Japanese Patent Publication No. 2012-240086A) envisioning narrow flange parts when welding steel sheets. Note that, the tensile test method was based on the method in Example 1. The results when forming 3 circles (No. 116) and 5 circles (No. 117) concentrically in accordance with PLT 2 as the method of comparison based on the tensile shear strength of the case of forming four beads of the present invention in a concentric manner (4 circles, No. 115) are shown in Table 7.
[0102] In the case of a 3 circles, the first bead is defined as the main bead, the second bead is defined as the compression field providing bead, and the third bead was defined as the tempered bead for the first bead. In the case of a 5 circles, further beads were added to the case of the 3 circles, the fourth bead was defined as the compression field providing bead, and the fifth bead was defined as the tempered bead. The time from the start to end of formation of the beads was set to satisfy the requirements of the invention. The case where the tensile shear strength of the prepared joint is inferior to the reference was judged as poor.
[0103] Neither of the weld beads formed in accordance with the present invention and PLT 2 cracked, but in the case of a 3 circles, the joint strength was inferior since the joined area of the steel sheets was smaller than the present invention. Further, in the case of a 5 circles, a limited area was formed by weld beads with fixed distances between them, so the once formed third bead was again welded with the fifth bead, the thickness of the weld metal in the sheet thickness direction was reduced due to spattering, and the joint strength became inferior to the present invention.
TABLE-US-00019 TABLE 7 1st formed 2nd formed 3rd formed 4th formed 5th formed Bead width bead outside bead outside bead outside bead outside bead outside No. Bead shape (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) diameter (mm) 115 Invention 4 circles 1 4 6 8 10 — example 116 Comparative 3 circles 1 10 6 8 — — example 117 Comparative 5 circles 1 10 6 8 4 8 example Time from end of formation of 1st bead to start of formation of Bead Tensile shear No. 2nd bead (s) cracking strength ratio Remarks 115 According to None 1 present invention 116 According to None 0.75 PLT 2* 117 According to None 0.9 Reduction in thickness of weld metal in PLT 2* sheet thickness direction due to spatter *PLT 2 . . . Japanese Patent Publication No. 2012-240086A
INDUSTRIAL APPLICABILITY
[0104] According to the present invention, a laser welded joint more excellent in joint strength than the past is obtained and can be applied to members for automobiles and members for other vehicles, members for household electrical appliances, building materials, ships, etc., so the industrial applicability is great.
REFERENCE SIGNS LIST
[0105] 1. laser welded joint [0106] 5. metal sheets [0107] 10. first weld bead [0108] 20. second weld bead [0109] 30. third weld bead [0110] 40. discontinuous part of bead [0111] 50. hat-shaped member [0112] 50a. flange part of hat-shaped member [0113] 51. weld bead [0114] 60. first weld bead in prior art [0115] 61. second weld bead in prior art