CELL MANAGEMENT DEVICE AND POWER SUPPLY DEVICE
20170279171 · 2017-09-28
Inventors
Cpc classification
G01R31/392
PHYSICS
H01M2010/4271
ELECTRICITY
H01M10/425
ELECTRICITY
H01M2010/4278
ELECTRICITY
H02J7/0048
ELECTRICITY
H01M10/48
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01R31/382
PHYSICS
H01M10/0525
ELECTRICITY
G01R31/36
PHYSICS
G01R31/367
PHYSICS
H01M10/633
ELECTRICITY
International classification
H01M10/633
ELECTRICITY
H01M10/48
ELECTRICITY
H01M10/0525
ELECTRICITY
Abstract
A battery management device includes an SOC estimation unit, a storage unit, and a lithium deposition determination unit. The lithium deposition determination unit compares a differential coefficient of a battery voltage with respect to an SOC estimated by the SOC estimation unit and a differential coefficient of a battery voltage with respect to a reference SOC read from the storage unit, and determines that, if a difference is observed between the differential coefficients, lithium is deposited in a lithium ion secondary battery.
Claims
1. A battery management device comprising: an SOC estimation unit for estimating a State of Charge (SOC) of a lithium ion secondary battery; a storage unit for retaining reference data for determining whether lithium is deposited in the lithium ion secondary battery; and a lithium deposition determination unit for comparing a differential coefficient of a battery voltage with respect to an SOC estimated by the SOC estimation unit, with a differential coefficient of a battery voltage with respect to a reference SOC read from the storage unit, and for determining that lithium is deposited in the lithium ion secondary battery when a difference is observed between the differential coefficients.
2. A battery management device comprising: an SOC estimation unit for estimating a State of Charge (SOC) of a lithium ion secondary battery; a storage unit for retaining reference data for determining whether lithium is deposited in the lithium ion secondary battery; and a lithium deposition determination unit for comparing measurement data created based on an SOC estimated by the SOC estimation unit and a battery voltage corresponding to the SOC estimated, with reference data created based on a reference SOC read from the storage unit and a battery voltage, and for determining that lithium is deposited in the lithium ion secondary battery when a difference is observed between the measurement data and the reference data, wherein the reference data is data set by taking into account a discharge stop voltage of the lithium ion secondary battery.
3. The battery management device according to claim 1, wherein the reference SOC and the battery voltage corresponding to the reference SOC are measured by charging at a lower rate the lithium ion secondary battery in an initial status.
4. The battery management device according to claim 1, wherein the reference SOC and the battery voltage corresponding to the reference SOC are obtained from an SOC-Open Circuit Voltage (OCV) table and a Direct Current Internal Resistance (DCIR) map.
5. The battery management device according to claim 1, further comprising a charge condition change unit, wherein the charge condition change unit sets a voltage at which deposited lithium is detected by the lithium deposition determination unit as an upper limit voltage for charging the lithium ion secondary battery.
6. The battery management device according to claim 1, further comprising a charge condition change unit, wherein the charge condition change unit switches, when deposited lithium is detected by the lithium deposition determination unit, a charge rate for the lithium ion secondary battery to a charge rate lower than a charge rate at which the deposited lithium is detected.
7. A power supply device comprising: a battery module including a plurality of lithium ion secondary batteries; a voltage sensor for measuring a voltage of the battery module; and the battery management device according to claim 1.
8. The battery management device according to claim 2, wherein the reference SOC and the battery voltage corresponding to the reference SOC are measured by charging at a lower rate the lithium ion secondary battery in an initial status.
9. The battery management device according to claim 2, wherein the reference SOC and the battery voltage corresponding to the reference SOC are obtained from an SOC-Open Circuit Voltage (OCV) table and a Direct Current Internal Resistance (DCIR) map.
10. The battery management device according to claim 2, further comprising a charge condition change unit, wherein the charge condition change unit sets a voltage at which deposited lithium is detected by the lithium deposition determination unit as an upper limit voltage for charging the lithium ion secondary battery.
11. The battery management device according to claim 2, further comprising a charge condition change unit, wherein the charge condition change unit switches, when deposited lithium is detected by the lithium deposition determination unit, a charge rate for the lithium ion secondary battery to a charge rate lower than a charge rate at which the deposited lithium is detected.
12. A power supply device comprising: a battery module including a plurality of lithium ion secondary batteries; a voltage sensor for measuring a voltage of the battery module; and the battery management device according to claim 2.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012]
[0013]
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[0015]
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[0018]
[0019]
[0020]
[0021]
[0022]
DESCRIPTION OF EMBODIMENTS
[0023] Exemplary embodiments will now be described in detail with reference to the drawings. Some descriptions might be omitted for substantially identical configurations shown in the drawings to avoid duplication.
[0024]
[0025] Running motor 10 is, for example, a three-phase AC synchronous motor. Power converter 20 is coupled to power supply device 40 via relay 30. At a time of power running, power converter 20 converts DC power supplied from power supply device 40 into an alternating current, and supplies the alternating current to running motor 10. At a time of regeneration, power converter 20 converts AC power supplied from running motor 10 into DC power, and supplies the DC power to power supply device 40.
[0026] Relay 30 is controlled to an open status or a closed status through a relay control signal sent from controller 50. In the closed status, relay 30 couples power converter 20 and power supply device 40 to form a charging and discharging path. In the open status, relay 30 disconnects the charging and discharging path between power converter 20 and power supply device 40.
[0027] Controller 50 electrically controls an entire vehicle. Based on an operation amount of an accelerator operated by a user, a vehicle speed, information from the power supply device 40, and other information, controller 50 sets a torque request value for running motor 10. Controller 50 controls power converter 20 so that running motor 10 operates in accordance with this torque request value. For example, as a torque request value increases, controller 50 accordingly controls power converter 20 so that further electric power is supplied to running motor 10 in conformity to an increased degree of the torque request value. As the torque request value reduces, controller 50 controls power converter 20 so that electric power generated by running motor 10 from deceleration energy as an energy source is supplied to power supply device 40.
[0028] Power supply device 40 includes battery module 410, battery management device 420, voltage sensor 430, current sensor 440, and temperature sensor 450.
[0029] Battery module 410 is configured by at least one battery (also referred to as a secondary battery). This exemplary embodiment assumes that a lithium ion secondary battery is used as a battery included in battery module 410. Although, in
[0030] Battery module 410 is coupled to power converter 20 via relay 30. When running motor 10 operates as a power supply source (at the time of regeneration), battery module 410 can accept the supplied charging electric power via power converter 20. When running motor 10 operates as a load (at the time of power running), battery module 410 can supply the discharging electric power via power converter 20.
[0031] Through external charging and power running/regeneration control performed by power converter 20, a battery in power supply device 40 is charged and discharged. To avoid overcharging and overdischarging, controller 50 is required to precisely recognize a state of charge (SOC, also referred to as a charge rate) of the battery. That is, charging and discharging of the battery are controlled by controller 50. Voltage sensor 430 detects voltage value Vd of a terminal voltage of each of the plurality of batteries configuring battery module 410 (a potential difference between a positive electrode and a negative electrode of each of the batteries). Voltage sensor 430 outputs detected voltage value Vd of each battery to battery management device 420.
[0032] Current sensor 440 is disposed between battery module 410 and power converter 20 to measure current value Id of a current flowing into battery module 410. Current sensor 440 outputs detected current value Id to battery management device 420.
[0033] Temperature sensor 450 detects temperature Td of battery module 410 (for example, a surface temperature of battery module 410). Battery module 410 outputs detected temperature Td to battery management device 420.
[0034] Battery management device 420 includes battery status estimation device 422 and communication unit 424. Battery status estimation device 422 uses battery-status data including current value Id, voltage value Vd, and temperature Td to estimate a battery status such as an SOC.
[0035] Communication unit 424 sends information regarding the battery status such as the SOC estimated by battery status estimation device 422 to controller 50. Battery management device 420 and controller 50 are coupled via a network such as a controller area network (CAN).
[0036] Battery status estimation device 422 includes lithium deposition determination unit 4221, current integrated estimation unit 4222, open circuit voltage estimation unit 4224, SOC estimation unit 4223, charge condition change unit 4225, and storage unit 4226. Storage unit 4226 includes SOC-OCV table 61, SOC retaining unit 62, and reference table 63. Charge condition change unit 4225 included in battery status estimation device 422 in this exemplary embodiment may separately be provided in battery management device 420.
[0037] An estimation of an SOC of a battery according to this exemplary embodiment will now first be described herein.
[0038] Current integrated estimation unit 4222 performs an integration with current value Id flowing into a battery, which is detected by current sensor 440, to estimate SOC_i of the battery. Specifically, (Equation 1) shown below is used to estimate an SOC.
SOC_i=SOC0±(Q/FCC)×100 (Equation 1)
[0039] SOC0 represents an SOC before charging and discharging start, Q represents a current integration value (Unit: Ah), and FCC represents a full charge capacity. A symbol “+” represents charging, while a symbol “−” represents discharging. To calculate SOC_i, an FCC to which a temperature correction, a current correction, and other corrections are implemented may be used.
[0040] Open circuit voltage estimation unit 4224 estimate an open circuit voltage (OCV) of each of the secondary batteries from current value Id received from current sensor 440, voltage value Vd received from voltage sensor 430 for each secondary battery, and internal resistance R of each secondary battery to identify SOC_v corresponding to the OCV.
OCV=Vd±Id×R (Equation 2)
[0041] (Equation 2) is merely an example OCV estimation equation, and thus another estimation equation may be used. For example, an estimation equation into which a temperature correction is introduced may be used.
[0042] Open circuit voltage estimation unit 4224 refers to SOC-OCV table 61 to identify SOC_v corresponding to the calculated OCV to read the identified SOC_v.
[0043] SOC-OCV table 61 is a table describing a relationship between SOC of a battery and open circuit voltage (OCV) of the battery. SOC-OCV table 61 is generated, through a preliminarily experiment or simulation, from data on SOCs and OCVs obtained when, for example, a battery in a status where a charge rate is 0% is gradually charged.
[0044] SOC estimation unit 4223 uses the calculated SOC_i and SOC_v to determine an SOC that should be adopted. For example, SOC estimation unit 4223 can use SOC_v as it is while a secondary battery is neither charged nor discharged, whereas SOC estimation unit 4223 can use SOC_i as it is or SOC_i corrected with SOC_v while the secondary battery is charged and discharged. An SOC estimated by SOC estimation unit 4223 and a corresponding voltage are retained in SOC retaining unit 62.
[0045]
[0046] In
[0047] In
[0048] As a method for obtaining data with respect to V.sub.0(SOC), for example, data can be obtained by charging at a lower rate (for example, 0.2 C) a lithium ion secondary battery in an initial status, and measuring a battery voltage with respect to an SOC. An initial status is referred to as, for example, a status immediately after a lithium ion secondary battery is produced. A lower rate means a charge rate at which lithium is prevented from being deposited even if a lithium ion secondary battery in a deterioration status is charged. Data with respect to V.sub.0(SOC) obtained with this method can be stored in reference table 63.
[0049] In another available method for obtaining data with respect to V.sub.0(SOC), an SOC-OCV table and a DCIR map are used for calculation. An SOC-OCV table is a table describing a relationship between SOC of a battery and open circuit voltage (OCV) of the battery. A direct current internal resistance (DCIR) is referred to as a DC resistance component of an electric resistance when a lithium ion secondary battery is seen in macro perspective, and includes a charge transfer resistance equivalently acting as an electric resistance when lithium ions Li+ enter into and exit from an electrode surface, and a pure electrical resistance against movements of electrons e.sup.− at negative and positive electrodes. In this exemplary embodiment, unless otherwise specifically described, a DCIR means an internal resistance.
[0050] A method for the latter case may preferably be used when obtaining data with respect to V.sub.0(SOC) from a battery where an internal resistance of a lithium ion secondary battery in an initial status changes due to an SOC. A method for the former case may be used when obtaining data with respect to V.sub.0(SOC) from a battery where an internal resistance of a lithium ion secondary battery in an initial status does not change due to an SOC.
[0051] The method for the latter case for obtaining data with respect to V.sub.0(SOC) will now additionally be described herein.
[0052] V.sub.OCV(SOC) shown in
V.sub.0(SOC)=V.sub.OCV(SOC)+I×R(SOC) (Equation 3)
[0053] A symbol “I” represents charge current Id at a timing of determining whether lithium is deposited. For resistance R(SOC), a DCIR corresponding to an SOC shown in
[0054] Lithium deposition determination unit 4221 can be used, for example, to perform a process with respect to this method. Lithium deposition determination unit 4221 refers to SOC-OCV table 61 and reference table 63 to read V.sub.OCV(SOC)+ and R(SOC) to calculate V.sub.0(SOC) using (Equation 3).
[0055] Next, a method for determining whether lithium is deposited according to the first exemplary embodiment will now be described herein.
[0056]
[0057] According to
[0058] The reason why a difference arises between the differential coefficients of dV.sub.0(SOC)/dSOC and dV.sub.1(SOC)/dSOC due to lithium deposited from a lithium ion secondary battery is a rise in internal resistance in the lithium ion secondary battery due to the deposited lithium.
[0059] Lithium deposition determination unit 4221 can be used to determine whether lithium is deposited. Specifically, lithium deposition determination unit 4221 calculates dV.sub.1(SOC)/dSOC from a voltage corresponding to an SOC retained in SOC retaining unit 62. Lithium deposition determination unit 4221 calculates data with respect to dV.sub.0(SOC)/dSO from data with respect to V.sub.0(SOC) to C. Lithium deposition determination unit 4221 then compares dV.sub.1(SOC)/dSOC and dV.sub.0(SOC)/dSOC to determine that, if a difference is observed between these differential coefficients, lithium is deposited.
[0060] A determination of whether a difference is observed between the differential coefficients of dV.sub.0(SOC)/dSOC and dV.sub.1(SOC)/dSOC leads to a determination that lithium is deposited when a difference is observed in a predetermined charge period. This can prevent an erroneous determination when a difference between differential coefficients of dV.sub.0(SOC)/dSOC and dV.sub.1(SOC)/dSOC locally arises in a situation where, for example, SOC values temporarily fluctuate along with a fluctuation in power consumption in a load to which power supply device 40 is coupled. An extended predetermined charge period may not be required. For example, a charge period during which an SOC increases by approximately 3% may be set as a predetermined charge period.
[0061] A few errors should be allowed in a determination of whether a difference between differential coefficients of dV.sub.0(SOC)/dSOC and dV.sub.1(SOC)/dSOC arises, in other words, a determination of whether the differential coefficients of dV.sub.0(SOC)/dSOC and dV.sub.1(SOC)/dSOC match or not. That is, since batteries configuring a battery module are designed within a tolerance range, a determination of whether differential coefficients of dV.sub.0(SOC)/dSOC and dV.sub.1(SOC)/dSOC match or not can allow errors at least in a range where the tolerance is taken into account.
[0062] Although, in the first exemplary embodiment, whether lithium is deposited is substantially determined with a difference between dV.sub.0(SOC)/dSOC and dV.sub.1(SOC)/dSOC shown in
[0063]
[0064] Lithium deposition determination unit 4221 adds Vp to V.sub.0(SOC) to calculate V.sub.0(SOC)+Vp. V.sub.0(SOC)+Vp is regarded as reference data in the second exemplary embodiment. And then, V.sub.0(SOC)+Vp and V.sub.1(SOC) are compared to determine whether lithium is deposited based on a result of the comparison. V.sub.1(SOC) is regarded as measurement data in the second exemplary embodiment.
[0065] In
[0066] Also in the second exemplary embodiment, a determination of whether a difference is observed between V.sub.0(SOC)+Vp and V.sub.1(SOC) leads to a determination that lithium is deposited when a difference is observed in a predetermined charge period. A few errors in a range where a tolerance in a battery is taken into account should be allowed in a determination of whether a difference between V.sub.0(SOC)+Vp and V.sub.1(SOC) arises, in other words, a determination of whether V.sub.0(SOC)+Vp and V.sub.1(SOC) match or not.
[0067] Next, changing a charge condition for a lithium ion secondary battery after deposited lithium is detected through the first exemplary embodiment or the second exemplary embodiment will now be described herein. Even if deposited lithium is detected, a lithium ion secondary battery can be prevented from being degraded by allowing charge condition change unit 4225 to stop charging or to change a charge condition so as to switch a charge rate to a lower charge rate to continue charging.
[0068] Stopping charging means that an upper charge limit is reset to SOC=SOCd1 as an upper charge limit value to change a charging and discharging setting so that charging and discharging are performed in a range of SOCd.sub.0≦SOC<SOCd1.
[0069] The conceptual graph for SOC and voltage shown in
[0070] Next, a deposited lithium determination process performed by battery status estimation device 422 configured as described above will now be described herein with reference to the flowcharts shown in
[0071] A determination of whether lithium is deposited will now first be described herein with reference to the flowchart shown in
[0072] In step 10, SOC estimation unit 4223 estimates an SOC. The estimated SOC is retained in SOC retaining unit 62 together with corresponding voltage V.sub.1(SOC).
[0073] In step 11, lithium deposition determination unit 4221 calculates dV.sub.1(SOC)/dSOC from estimated V.sub.1(SOC). In step 12, lithium deposition determination unit 4221 reads V.sub.0(SOC) from reference table 63 to calculate data with respect to dV.sub.0(SOC)/dSOC. An order of steps 11 and 12 may be switched.
[0074] In step 20, lithium deposition determination unit 4221 compares dV.sub.0(SOC)/dSOC and dV.sub.1(SOC)/dSOC. When dV.sub.0(SOC)/dSOC>dV.sub.1(SOC)/dSOC is satisfied, it is determined that lithium is deposited (step 30). When dV.sub.0(SOC)/dSOC≦dV.sub.1(SOC)/dSOC is satisfied, it is determined that lithium is not deposited (step 31).
[0075] Next, a determination of whether lithium is deposited will now be described herein with reference to the flowchart shown in
[0076] In step 10, SOC estimation unit 4223 estimates an SOC. The estimated SOC is retained in SOC retaining unit 62 together with corresponding voltage V.sub.1(SOC). In step 13, lithium deposition determination unit 4221 calculates V.sub.0(SOC)+Vp. An order of steps 10 and 13 may be switched.
[0077] In step 21, lithium deposition determination unit 4221 compares V.sub.0(SOC)+Vp and V.sub.1(SOC). When V.sub.0(SOC)+Vp>V.sub.1(SOC) is satisfied, it is determined that lithium is deposited (step 32). When V.sub.0(SOC)+Vp≦V.sub.1(SOC) is satisfied, it is determined that lithium is not deposited (step 33).
[0078] In the above exemplary embodiment, a battery management device for a battery used as a power supply for driving a motor in an electric vehicle or the like has been exemplified. However, a deposited lithium determination process according to the present disclosure can be performed for a battery management device for a battery used as a home or industrial power supply.
INDUSTRIAL APPLICABILITY
[0079] A battery management device and a power supply device according to the present disclosure are useful for power supplies for driving motors in electric vehicles and other vehicles, and for back-up power supplies.
REFERENCE MARKS IN THE DRAWINGS
[0080] 10 running motor [0081] 20 power converter [0082] 30 relay [0083] 40 power supply device [0084] 410 battery module [0085] 420 battery management device [0086] 422 battery status estimation device [0087] 4221 lithium deposition determination unit [0088] 4222 current integrated estimation unit [0089] 4223 SOC estimation unit [0090] 4224 open circuit voltage estimation unit [0091] 4225 charge condition change unit [0092] 4226 storage unit [0093] 424 communication unit [0094] 430 voltage sensor [0095] 440 current sensor [0096] 450 temperature sensor [0097] 50 controller [0098] 61 SOC-OCV table [0099] 62 SOC retaining unit [0100] 63 reference table