Hybrid Electrolytes for Group 2 Cation-based Electrochemical Energy Storage Device
20170250411 · 2017-08-31
Assignee
Inventors
- Kenneth J. Takeuchi (South Setauket, NY, US)
- Esther S. Takeuchi (South Setauket, NY, US)
- Amy C. MARSCHILOK (South Setauket, NY, US)
Cpc classification
H01G11/62
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/13
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/58
ELECTRICITY
International classification
H01M4/58
ELECTRICITY
Abstract
This invention relates to the field of energy storage devices, and especially electrochemical energy storage devices including electrolytes comprising an ionic liquid, one or more solvents, and one or more salts of a Group 2 element. Effects on electrochemical performance of the electrolyte of each of the components of the electrolyte were systematically determined. In addition, interactions between the electrolytes and separator films were dissected to optimize electrochemical performance of coin cell batteries.
Claims
1. An electrolytic composition comprising an ionic liquid, one or more solvents, wherein at least one of the one or more solvents is chosen from the group consisting of ethers and nitriles, and a Group 2 salt.
2. The electrolytic composition of claim 1, wherein the electrolytic composition is a single phase solution.
3. The electrolytic composition of claim 1, wherein the solvent is an ether.
4. The electrolytic composition of claim 3, wherein the solvent is propylene glycol dimethyl ether.
5. The electrolytic composition of claim 1, wherein the solvent is a nitrile.
6. The electrolytic composition of claim 5, wherein the solvent is acetonitrile.
7. The electrolytic composition of claim 1, wherein a cationic component of the ionic liquid is piperidinium-based, pyrrolidinium-based, imidazolium-based, or pyridinium-based.
8. The electrolytic composition of claim 1, wherein an anionic component of the ionic liquid is bis(trifluoromethylsulfonyl)imide.
9. The electrolytic composition of claim 1, wherein the ionic liquid is selected from the group consisting of 1-ethyl-3-methylimidazoliumbis(trifluoromethylsulfonyl)imide, 1-methyl-3-propylimidazoliumbis(trifluoromethylsulfonyl)imide, 1-butyl-3-methylimidazoliumbis(trifluoromethylsulfonyl)imide, 1-ethyl-3-methylimidazoliumtetrafluoroborate, 1-methyl-3-propylimidazoliumtetrafluoroborate, 1-butyl-3-methylimidazoliumtetrafluoroborate, 1-ethyl-3-methylpyridiniumbis(trifluoromethylsulfonyl)imide, 1-propyl-3-methylpyridiniumbis(trifluoromethylsulfonyl)imide, 1-butyl-3-methylpyridiniumbis(trifluoromethylsulfonyl)imide, 1-butyl-3-methylpyridiniumtetrafluoroborate, 1-methyl-1-propylpiperidinium-bis(trifluoromethylsulfonyl)imide, 1-butyl-1-methylpiperidinium-bis(trifluoromethylsulfonyl)imide, 1-ethyl-1-methylpyrrolidinium-tetrafluoroborate, 1-methyl-1-propylpyrrolidinium-tetrafluoroborate, 1-butyl-1-methylpyrrolidinium-tetrafluoroborate, 1-ethyl-1-methylpyrrolidinium-bis(trifluoromethylsulfonyl)imide, 1-methyl-1-propylpyrrolidinium-bis(trifluoromethylsulfonyl)imide, and 1-butyl-1-methylpyrrolidinium-bis(trifluoromethylsulfonyl)imide.
10. The electrolytic composition of claim 1, wherein the ratio of the solvent to ionic liquid is from about 40%:60% to about 80%:20% by volume.
11. The electrolytic composition of claim 1, wherein the salt is a magnesium salt.
12. The electrolytic composition of claim 11, wherein the salt is selected from the group consisting of magnesium bis(trifluoromethylsulfonyl)imide, magnesium bis(fluorosulfonyl)imide, and magnesium perchlorate.
13. The electrolytic composition of claim 1, wherein at least one of the solvents exhibits a dissociation energy for Group 2 cations less than 600 kJ/mol.
14. The electrolytic composition of claim 1, wherein the electrolytic composition exhibits a viscosity of 40 mPa.Math.s to 165 mPa.Math.s.
15. The electrolytic composition of claim 1 wherein the ionic liquid and the solvent form a blend, wherein the blend is an electrolyte.
16. An electrochemical storage device comprising the electrolyte of claim 15, an anode and a cathode.
17. The electrochemical storage device of claim 16, wherein the anode comprises magnesium.
18. The electrochemical storage device of claim 17, wherein the magnesium is in the form of a magnesium alloy or magnesium intermetallic.
19. The electrochemical storage device of claim 17, wherein the magnesium is in the form of magnesium metal.
20. The electrochemical storage device of claim 16, wherein the cathode comprises a metal oxide.
21. The electrochemical storage device of claim 16, wherein the cathode comprises a metal sulfide.
22. The electrochemical storage device of claim 16, wherein the cathode comprises a metal selenide.
23. The electrochemical storage device of claim 16, wherein the cathode comprises a metal phosphate.
24. The electrochemical storage device of claim 16, further comprising: a separator film, the separator film positioned in between the anode and the cathode; and wherein the electrolyte exhibits a contact angle on the separator film of less than 100°.
25. The electrochemical storage device of claim 24, wherein the electrolyte exhibits a contact angle on the separator film of less than 54°.
26. The electrolytic composition of claim 3, wherein the salt is chosen from the group consisting of a magnesium bis(fluorosulfonyl)imide salt and a magnesium perchlorate salt.
27. The electrolytic composition of claim 26, wherein the salt is a magnesium bis(fluorosulfonyl)imide salt.
28. The electrolytic composition of claim 26, wherein the salt is a magnesium perchlorate salt.
29. The electrochemical storage device of claim 24, wherein the separator film comprises polyethylene.
30. The electrochemical storage device of claim 24, wherein the separator film comprises polypropylene.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0024]
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[0028]
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[0032]
DETAILED DESCRIPTION
[0033] The disclosed invention provides an electrolyte comprising an ionic liquid, one or more solvents, and one or more salts of Group 2 elements.
[0034] In one embodiment of the present invention, the electrolyte solvents can be any solvent having Group 2 cation dissociation energies below 600 kJ/mol. Preferably, the solvent is an organic solvent. Preferred solvents include, for example, ethers and nitriles. In a particularly preferred embodiment, the solvent is acetonitrile or propylene glycol dimethyl ether.
[0035] The electrolyte salts may be any salt of a Group 2 element, or mixtures of salts of Group 2 elements, that can be used in electrolyte applications. Preferably, the salt is magnesium bis(trifluoromethylsulfonyl)imide (Mg(TFSI).sub.2), magnesium bis(fluorosulfonyl)imide, or magnesium perchlorate (Mg(ClO.sub.4).sub.2). The concentration of the salt may vary according to electrolytic application, but is preferably about 0.1 M to 0.5 M, with the most preferred concentration about 0.5 M.
[0036] The IL can be any suitable cation/anion combination providing for a room temperature IL suitable for use in electrolyte applications. Considerations to take into account when selecting ILs may include viscosity, conductivity, electrochemical stability, and thermal stability and safety. In a preferred embodiment, the IL is piperidinium-based, pyrrolidinium-based, imidazolium-based, or pyridinium-based. Ionic liquids based on pyrrolidinium and imidazolium cations were selected for many of the examples discussed herein. Piperidinium- and pyridinium-based ILs were also investigated to enable broader comparison of the compositional features important to ILs.
[0037] In a particularly preferred embodiment, the IL is selected from a group of imides and tetrafluoroborates including 1-ethyl-3-methylimidazoliumbis(trifluoromethylsulfonyl)imide, 1-methyl-3-propylimidazoliumbis(trifluoromethylsulfonyl)imide, 1-butyl-3-methylimidazoliumbis(trifluoromethylsulfonyl)imide, 1-ethyl-3-methylimidazoliumtetrafluoroborate, 1-methyl-3-propylimidazoliumtetrafluoroborate, 1-butyl-3-methylimidazoliumtetrafluoroborate, 1-ethyl-3-methylpyridiniumbis(trifluoromethylsulfonyl)imide, 1-propyl-3-methylpyridiniumbis(trifluoromethylsulfonyl)imide, 1-butyl-3-methylpyridiniumbis(trifluoromethylsulfonyl)imide, 1-butyl-3-methylpyridiniumtetrafluoroborate, 1-methyl-1-propylpiperidinium-bis(trifluoromethylsulfonyl)imide, 1-butyl-1-methylpiperidinium-bis(trifluoromethylsulfonyl)imide, 1-ethyl-1-methylpyrrolidinium-tetrafluoroborate, 1-methyl-1-propylpyrrolidinium-tetrafluoroborate, 1-butyl-1-methylpyrrolidinium-tetrafluoroborate, 1-ethyl-1-methylpyrrolidinium-bis(trifluoromethylsulfonyl)imide, 1-methyl-1-propylpyrrolidinium-bis(trifluoromethylsulfonyl)imide, and 1-butyl-1-methylpyrrolidinium-bis(trifluoromethylsulfonyl)imide.
[0038] Another aspect of the present invention is an electrochemical storage device comprising at least one of the electrolytes of the present invention, an anode, and a cathode.
[0039] The anode may comprise any suitable anodic electrode materials compatible with the provided electrolyte. In a preferred embodiment, the anode comprises magnesium-containing materials, which may include magnesium alloys, magnesium intermetallic compounds (magnesium intermetallics), and magnesium metal.
[0040] The cathode may comprise any suitable cathodic electrode materials compatible with the provided electrolyte, which may include metal oxides, metal sulfides, metal selenides, and metal phosphates.
[0041] The data reported in the following examples is derived from an investigation by contact angle measurements of the wetting properties of ILs and IL-carbonate solvent blends, with and without salt, on battery-relevant substrates, composite electrode surfaces, and separators. The impact of substituent chain length, the cation type, as well as the anion type of the ILs was determined. Further, the influence of adding either propylene carbonate or ethylene carbonate to the IL was studied. Finally, the wetting properties of the electrolytes including lithium-based salts were measured. An inverse trend in conductivity and wetting properties was observed for a series of IL-based electrolyte candidates. Both the electrolyte and the electrolyte-separator interface contribute to cell conductivity; thus although ionic conductivity plays an important role in cell conductivity, without appropriate wetting of the battery components the cell conductivity will be low. Electrochemical test cells containing lithium metal anodes, IL-based hybrid electrolytes, separators, and lithium iron phosphate (LiFePO.sub.4) cathodes were used to evaluate electrochemical performance. The influence of IL anion, carbonate co-solvent, and separator type were probed during the experiments using the test cells. The fundamental insight provided by this work may be important for the development of new IL battery based electrolyte systems designed to improve deliverable energy content and safety of lithium ion batteries.
[0042] An objective of the experiments described here was to assess the wetting properties of material surfaces contained in batteries by IL-based hybrid electrolytes. As noted, conductivity, electrochemical stability, and lithium ion transference numbers are important for an effective electrolyte. However, the wetting properties of electrolytes should also be considered since the electrochemistry in an energy storage system takes place at a solid surface and batteries contain membranes (separators) which must provide facile ion transport. For these experiments, the wetting properties of four classes of solutions were investigated utilizing contact angle measurements on a variety of battery-relevant substrates. The first group of solutions used neat ILs comprised of a series of cations, (piperidinium, pyrrolidinium, imidazolium, and pyridinium) with variation of organic substituents, and two anions, either tetrafluoroborate (BF.sub.4.sup.−) or bis(trifluoromethanesulfonyl) imide (TFSI.sup.−). ILs are said to be “neat” if no other solvents are added. Abbreviations and general structures for each of the ILs are provided for clarity in Table 1. The second group of solutions incorporated blends of ILs with carbonate solvents, specifically ethylene carbonate (EC) or propylene carbonate (PC). The third group of solutions included ILs and dissolved electrolyte salts, either lithium tetrafluoroborate (LiBF.sub.4) or lithium-bis(trifluoromethanesulfonyl) imide (LiTFSI). The fourth group contained ILs, carbonate solvents, and dissolved electrolyte salts.
TABLE-US-00001 TABLE 1 Ionic liquid names, abbreviations, and structures. Full Name Abbreviation 1-methyl-1-propylpiperidinium- 1M1PPi-TFSI bis(trifluoromethylsulfonyl)imide 1-butyl-1-methylpiperidinium- 1B1MPi-TFSI bis(trifluoromethylsulfonyl)imide 1-ethyl-1-methylpyrrolidinium-tetrafluoroborate 1E1MPyrr-BF4 1-methyl-1-propylpyrrolidinium-tetrafluoroborate 1M1PPyrr-BF4 1-butyl-1-methylpyrrolidinium-tetrafluoroborate 1B1MPyrr-BF4 1-ethyl-1-methylpyrrolidinium- 1E1MPyrr-TFSI bis(trifluoromethylsulfonyl)imide 1-methyl-1-propylpyrrolidinium- 1M1PPyrr-TFSI bis(trifluoromethylsulfonyl)imide 1-butyl-1-methylpyrrolidinium- 1B1MPyrr-TFSI bis(trifluoromethylsulfonyl)imide 1-ethyl-3-methylimidazoliumbis 1E3MIm-TFSI (trifluoromethylsulfonyl)imide 1-methyl-3-propylimidazoliumbis 1M3PIm-TFSI (trifluoromethylsulfonyl)imide 1-butyl-3-methylimidazoliumbis 1B3MIm-TFSI (trifluoromethylsulfonyl)imide 1-ethyl-3-methylimidazoliumtetrafluoroborate 1E3MIm-BF4 1-methyl-3-propylimidazoliumtetrafluoroborate 1M3PIm-BF4 1-butyl-3-methylimidazoliumtetrafluoroborate 1B3MIm-BF4 1-ethyl-3-methylpyridiniumbis 1E3MPy-TFSI (trifluoromethylsulfonyl)imide 1-propyl-3-methylpyridiniumbis 1P3MPy-TFSI (trifluoromethylsulfonyl)imide 1-butyl-3-methylpyridiniumbis 1B3MPy-TFSI (trifluoromethylsulfonyl)imide 1-butyl-3-methylpyridiniumtetrafluoroborate 1B3MPy-TFSI
[0043] The examples disclosed here encompass a systematic investigation of the physical properties of IL-based hybrid electrolytes including quantitative characterization of the electrolyte-separator interface via contact angle measurements. An inverse trend in conductivity and wetting properties was observed for a series of IL-based electrolyte candidates. Test cell measurements were undertaken to evaluate electrolyte performance in the presence of functioning anode and cathode materials, and several promising IL-based hybrid electrolytes with performance comparable to that of conventional carbonate electrolytes were identified. This work revealed that the contact angle influenced performance more significantly than did conductivity, as the cells containing IL-tetrafluoroborate based electrolytes with higher conductivity but poorer wetting showed significantly decreased performance relative to cells containing IL-bis(trifluoromethanesulfonyl) imide electrolytes with lower conductivity but improved wetting properties. This foundation may contribute to the development of new IL battery based electrolyte systems with the potential to improve deliverable energy content as well as safety of lithium ion battery systems.
EXAMPLES
[0044] The examples set forth below also serve to provide further appreciation of the disclosed embodiments of the invention, but are not meant in any way to restrict the scope of the invention.
I. Experimental Protocol
[0045] The ILs used for these experiments were purchased from Iolitec Inc. (Tuscaloosa, Ala.) and were dried under vacuum prior to use. The water content of the ILs after drying was measured using Karl Fisher titration (coulometry) and found to be below 50 ppm with an average of 25 ppm. After drying, the ILs and electrolytes were prepared in a glove box under an inert atmosphere. Contact angle measurements were carried out using a Kyowa DropMaster DM-501 series instrument (Kyowa Interface Science Co., Ltd., Japan), using the sessile drop method. Values were averaged over six measurements for a given solution on a substrate. Commercially obtained samples of separator, polyethylene (Tonen E25, Toray Battery Separator Film Co, Ltd., Japan), tri-layer polypropylene/polyethylene/polypropylene (Celgard 2325, Celgard, LLC., Charlotte, N.C.), and polypropylene (Celgard 2500, Celgard, LLC.), were evaluated as substrates.
II. Preparation of Composite Electrodes
[0046] Composite electrodes were prepared in house by coating mixtures onto aluminum foil. The mixtures consisted of active materials: LiFePO.sub.4 (MTI Corporation, Richmond, Calif.) or Li.sub.4Ti.sub.5O.sub.12 (MTI Corporation), carbon, and polyvinylidene fluoride. Viscosity measurements were taken at 23° C. with a Brookfield LVT viscometer (Brookfield Engineering Laboratories, Middleboro, Mass.) with a cone/plate attachment. Contact angle and viscosity measurements were completed in a dry room with a dew point of −45° C. to minimize water uptake during measurement.
III. Construction of Electrochemical Test Cells
[0047] Electrochemical test cells were constructed with lithium iron phosphate (LiFePO.sub.4) electrodes opposite lithium metal anodes, using IL hybrid electrolytes as described in this Example. Control cells utilized solvents based on ethylene carbonate (EC) and dimethyl carbonate (DMC) with lithium tetrafluoroborate, lithium hexafluorophosphate, or lithium bis(trifluoromethanesulfonyl) imide salts. Cells were cycled between 4.2 V and 2.0 V versus lithium at .sup.˜10 mA/g.
[0048] Ionic liquids were mixed with acetonitrile (solvent) to determine the conductivity as a function of IL percentage by volume. The conductivities of the IL-solvent combinations were measured at fixed increments from 100% to 0% IL. The conductivity as a function of acetonitrile concentration for select salts is shown in
IV. Measurements of Stability
[0049] Cyclic voltammetry (CV) was used to probe reduction-oxidation reactions where irreversibility or exceedingly large currents can suggest decomposition. CV was performed using a glassy carbon working electrode with a platinum metal counter electrode and a silver/silver ion (Ag/Ag.sup.+) reference electrode. Scans were completed using a CH Instruments (Bee Cave, Tex.) potentiostat at 20 mV/s by incrementally broadening the voltage window under successive scans. Baselines were established for each CV curve and the limiting currents were used to identify stable voltages. Current densities of 0.1 mA/cm.sup.2 and 0.01 mA/cm.sup.2 were used to determine the windows of stability. The windows of stability with respect to voltage for hybrid electrolytes containing Group 2 cation-based salts are shown in
Example 1 Neat Ionic Liquids
[0050] The impact of the substituent chain length, the cation type, as well as the anion type of the neat ILs was examined using a series of substrates. Three separator types (Tonen, Celgard 2325, and Celgard 2500) and composite electrodes with either LiFePO.sub.4 or Li.sub.4Ti.sub.5O.sub.12 were tested. In all cases, the contact angles for the aluminum foil, PVDF-coated copper foil, and Li.sub.4Ti.sub.5O.sub.12 or LiFePO.sub.4 composite electrodes,
[0051] The effect of the cation in ILs on conductivity had been studied (Di Leo 2013B). This work extended that by investigating the effects of the cation on contact angle measurements. The contact angle values comparing the pyrrolidinium, piperidinium, imidazolium, and pyridinium cations with TFSI.sup.− anion across three different separator materials were determined (
[0052] In line with investigating the effect of substituent chain length on conductivity and other properties of ILs,
[0053] In order to probe further the behavior of the ILs, viscosity measurements of the ILs were taken. The influence of both anion type and substituent chain length on contact angle are considered in relation to the viscosity of the IL (
Example 2 Ionic Liquids and Carbonate Solvents
[0054] Previous studies have reported the reduction of the high viscosity values and accompanying increase in conductivity of neat ILs by mixing with other solvents, in many cases carbonates (Diaw; Di Leo 2013B; and Chagnes, A., et al., “Imidazolium-organic Solvent Mixtures as Electrolytes for Lithium Batteries,” Journal of Power Sources, 145 (1) 82-88 (2005), which is incorporated by reference in its entirety). In this work, and in previous work by this group, the effect of mixing ILs with carbonate solvents was studied. The effect of ethylene carbonate (EC) or propylene carbonate (PC) in 1:1 v/v mixtures with ILs on contact angle was studied. The contact angles of the IL/solvent mixtures were taken on Tonen and Celgard 2500 separator materials as substrates. Specifically, the contact angles of 1M3PIm-BF.sub.4, 1M3PIm-TFSI, and 1M1PPyrr-TFSI neat and mixed with EC or PC were determined. When measured on Tonen, the IL 1M3PIm-BF.sub.4 (an unsaturated cation and BF.sub.4.sup.− anion) has a rather high contact angle of 84°, while the addition of PC or EC lowers it to 73°. When measured on Celgard 2500, the pure IL 1M3PIm-BF.sub.4 had the same high contact angle of 84°, while PC lowered the contact angle relative to the pure IL (75°), but the addition of EC did not (96°). For 1M3PIm-TFSI on Celgard 2500, the contact angle measurements were lower (71°) than for 1M3PIm-BF.sub.4)(84°. However, for 1M3PIm-TFSI the addition of PC lowered the contact angle on Celgard 2500 (58°) while EC did not (78°). In comparison, neat IL 1M1PPyrr-TFSI (a saturated cation and TFSI.sup.− anion) has a low contact angle of 46° on Tonen. The addition of PC results in no change in contact angle with a value of 47° while the addition of EC slightly increases the value to 54° on Tonen separator. On Celgard 2500, neat IL 1M1PPyrr-TFSI has a low contact angle of 53°, while the addition of PC or EC results in an increase in contact angle (70° and 73°, respectively). These results indicate that the addition of EC or PC to an imidazolium BF.sub.4.sup.−-based IL may slightly improve the wettability of a hydrophobic separator membrane. This is consistent with the higher ordering of the BF.sub.4.sup.−-based ILs as reflected by higher viscosity values of BF.sub.4.sup.−-based ILs compared to their TFSI.sup.−-based counterpart ILs (Di Leo 2013B). In the case of TFSI-based ILs, there is no significant improvement in contact angle resulting from addition of EC or PC.
Example 3 Ionic Liquids and Lithium Salts
[0055] It is of interest to consider the impact of added salt as a lithium-based salt could be used for the formulation of a battery electrolyte. A lithium salt in which the anion matched the anion of the IL, either LiTFSI or LiBF.sub.4, was added. The contact angle and conductivity was determined for neat IL and for 0.5 M and 1.0 M concentrations of lithium salt in IL.
[0056] As lithium salt is added to the neat ILs, conductivity is reduced with the 1.0 M salt showing a larger decrease in conductivity than with the 0.5 M salt concentration.
Example 4 Ionic Liquid, Carbonate Solvents, and Lithium Salts
[0057] To complete the full analysis of the effects of adding carbonate solvents and lithium salts, electrolytes with ILs, carbonates, and lithium salts were also investigated.
Example 5 Electrochemical Performance
[0058] Electrochemical performance assessment of the IL hybrid electrolytes was conducted using lithium iron phosphate (LiFePO.sub.4) cathodes versus lithium metal anodes. In order to probe the behavior of the lithium salt anion, a control group of cells containing lithium salts based on TFSI.sup.−, BF.sub.4.sup.− or PF.sub.6.sup.− anions dissolved in carbonate solvents (EC/DMC) with Celgard 2500 separator was prepared and tested. All of the cells from this control group delivered .sup.˜140 mAh/g of active cathode material. Cells using the hybrid electrolytes were assembled to explore the variables of separator (Tonen E24 versus Celgard 2500), anion (BF.sub.4.sup.− versus TFSI.sup.−), organic solvent additive (EC versus PC), and substituent length (ethyl-versus propyl-) using imidazolium-based ILs. These variables cover a range of conductivities and contact angles for the separators and electrolyte combinations.
[0059] The performance of the cells under cycle testing was observed to cluster into two groups: 1) cells that showed good performance delivering .sup.˜140 mAh/g of active cathode material and 2) those that functioned very poorly typically delivering <10 mAh/g of active cathode material, as seen in
TABLE-US-00002 TABLE 2 Evolution of Contact Angle (°) over Time for IL-carbonate Mixtures on Celgard 2500. Celgard 2500 Carbonate EC PC EC PC EC PC t(ms) 1M3PIm-TFSI 1M3PIm-TFSI 1M3PIm-BF4 1M3PIm-BF4 IE3MIm-BF4 IE3MIm-BF4 250 .sup. 79° 74.4° 90.5° 96° .sup. 95° 87.5° 1250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 2250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 3250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 4250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 5250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 6250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 7250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 8250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 9250 79.1° 73.2° 88.1° 94° 94.1° 87.5° 10250 79.1° 73.2° 88.1° 94° 94.1° 87.5°
TABLE-US-00003 TABLE 3 Evolution of Contact Angle (°) over Time for IL-carbonate Mixtures on Tonen. Tonen Carbonate EC PC EC PC EC PC t(ms) 1M3PIm-TFSI 1M3PIm-TFSI 1M3PIm-BF4 1M3PIm-BF4 IE3MIm-BF4 IE3MIm-BF4 250 .sup. 64° 51.3°.sup. 82.7° 75.8° 87.4° 80.4° 1250 63.1° 49.2°.sup. 82.7° 75.4° 87.4° 79.5° 2250 62.8° 49° 82.7° 75.4° 87.4° 79.5° 3250 62.8° 49° 82.7° 75.4° 87.4° 79.5° 4250 62.8° 49° 82.7° 75.4° 87.4° 79.5° 5250 61.9° 49° 82.7° 75.4° 87.4° 79.2° 6250 61.9° 49° 82.7° 75.4° 87.4° 79.2° 7250 61.9° 49° 82.7° 75.4° 87.4° 79.2° 8250 61.9° 49° 82.7° 75.4° 87.4° 79.2° 9250 61.9° 49° 82.7° 75.4° 87.4° 79.2° 10250 61.9° 49° 82.7° 75.4° 87.4° 79.2°
[0060] The observed cell performance is consistent with the contact angle results obtained for the IL-based solutions where Tonen E25 separator showed lower contact angles than Celgard separators 2325 and 2500 (
[0061] The contact angles for neat ILs, ILs blended with carbonate solvents, ethylene carbonate or propylene carbonate, ILs with lithium salt, and IL-carbonate solvent blends with added lithium salt were determined on battery-relevant surfaces. The contact angles of the solutions on composite electrodes were generally low. However, significant differences in contact angles could be seen among the solutions studied when measured on separator surfaces. Generally, the contact angles observed on Tonen E25 (polyethylene) separators were lower than those observed on Celgard 2325 (polyethylene-polypropylene layered material) and Celgard 2500 (polypropylene).
[0062] The role of the substituent on the organic cation was explored. In this series, the property of longer length of the substituent (ethyl, propyl, butyl) aids in wetting the separator by adding to the hydrophobic nature of the IL, making it more compatible with the hydrophobic separator membrane.
Example 6 Role of the Anion of the Ionic Liquid
[0063] The role of the anion of the IL was investigated where imidazolium based ILs with tetrafluoroborate (BF.sub.4.sup.−) or bis(trifluoromethanesulfonyl) imide (TFSI.sup.−) anions were studied. The contact angles for the two anions for three different chain-length ILs all showed the trend for the imidazolium cation, that the ILs with the TFSI.sup.− anions have lower contact angles than those with the BF.sub.4.sup.− anions suggesting they are better able to wet separators when compared to BF.sub.4.sup.−. The anion size does significantly influence the hydrophobic nature of the IL, with larger ions showing increased hydrophobic properties which, in this case, led to improved separator wetting.
Example 7 Effects of Carbonate Solvents on Wettability
[0064] The role of added carbonate-based solvents ethylene carbonate (EC) or propylene carbonate (PC) was explored. The addition of EC or PC to a BF.sub.4.sup.− based IL may improve the wettability of a hydrophobic separator membrane, but the addition of PC or EC carbonate-based solvents to a TFSI.sup.−-based IL did not provide any further enhancement of wetting properties. This is consistent with the higher ordering of the BF.sub.4.sup.−-based ILs as reflected by the viscosity values where the viscosity of BF.sub.4.sup.−-based imidazolium ILs is higher than that of TFSI.sup.−-based imidazolium ILs. The correlation between the molar conductivity and the viscosity is shown in
Example 8 Combined Effects of IL, Solvent, and Salt
[0065] The full combination of IL, solvents ethylene carbonate (EC) or propylene carbonate (PC), and lithium salts tetrafluoroborate (BF.sub.4.sup.−) or lithium bis(trifluoromethanesulfonyl) imide (TFSI.sup.−) was explored on the surfaces of Tonen E25 and Celgard 2500. The Tonen separator showed significantly smaller contact angles and better wettability than Celgard 2500. Hybrid IL-based electrolytes prepared by addition of carbonate solvent and lithium salt generally showed lower contact angles than the corresponding neat ILs.
[0066] Material compatibility and cell electrochemistry involving the IL-hybrid electrolytes was tested in lithium-based coin cells utilizing LiFePO.sub.4 cathodes. Anion type influenced cell performance significantly. None of the cells based on BF.sub.4.sup.− hybrid electrolyte performed well, uniformly delivering low capacities. However, some of the cells containing electrolytes based on TFSI.sup.−-type ILs delivered capacities of .sup.˜140 mAh/g consistent with the lower contact angles and improved wetting compared to BF.sub.4.sup.−-based electrolytes. The results demonstrate a strong interaction between separator type and the IL anion type where the combination of Tonen E25 separator and TFSI.sup.−-based hybrid IL-electrolyte provided the best performance of the groups tested.
[0067] All publications and patents mentioned in the above specification are incorporated by reference in this specification in their entireties.
[0068] While the above is a description of what are presently believed to be the preferred embodiments of the invention, various alternatives, modifications, and equivalents may be used. Various modifications and variations of the described materials and methods will be apparent to those skilled in the art without departing from the scope and spirit of the invention. Although the disclosure has been described in connection with specific preferred embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, those skilled in the art will recognize, or be able to ascertain using the teaching herein and no more than routine experimentation, many equivalents to the specific embodiments of the invention described herein. Such equivalents are intended to be encompassed by the following claims. Those skilled in the art will realize that other embodiments can be made without departing from the spirit of the invention, and it is intended to include all such further modifications and changes as come within the true scope of the following claims. Therefore, the above description should not be taken as limiting the scope of the invention, which is defined solely by the claims.