Arrangement of a gantry lifting device and of a row of spaced-apart marking elements
11242229 · 2022-02-08
Assignee
Inventors
- Armin Wieschemann (Oberhausen, DE)
- Heiko Schulz (Leverkusen, DE)
- Jan-Philipp Schmidt-Ewig (Essen, DE)
- Stefan Aldejohann (Langenfeld, DE)
- Heinz-Christoph Eichner (Ratingen, DE)
- Mohammad Ahmadian (Neuss, DE)
Cpc classification
B66C13/48
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C13/48
PERFORMING OPERATIONS; TRANSPORTING
B66C19/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An arrangement of a gantry lifting device for handling containers, in particular ISO containers, having a sensor device for the navigation of the gantry lifting device and having a clearance profile which is formed such that the gantry lifting device can move across a container, and of a row of spaced-apart marking elements such that the gantry lifting device can be moved along the row of marking elements by means of raster navigation, where the row of marking elements can be read by the sensor device of the gantry lifting device. The sensor device, in an operating position, is arranged outside the clearance profile on the gantry lifting device so as, in the operating position, to read the row of marking elements for the navigation of the gantry lifting device, where the row of marking elements is arranged next to the clearance profile of the gantry lifting device.
Claims
1. A system for the navigation of a moveable gantry lift device over lanes in an automatically guided manner by grid navigation in order to change between two mutually crossing lanes or two adjacent parallel lanes by turning or by a lane change, said system comprising: a gantry lift device configured as a straddle carrier for handling containers, wherein the gantry lift device is moveable in an automatically guided manner by grid navigation, and wherein the gantry lift device has a clearance profile configured such that the gantry lift device can move across a container without collision; a row of marking elements for grid navigation spaced apart within a first lane for the gantry lift device; and a sensor apparatus disposed on the gantry lift device, wherein the sensor apparatus is operable to read the marking elements for navigation of the gantry lifting device; wherein the gantry lift device includes spaced apart running gear unit supports, and wherein the gantry lift device and the row of marking elements are arranged such that the gantry lift device can be moved within the first lane along the row of marking elements by grid navigation, and wherein the sensor apparatus in an operating position is arranged outside the clearance profile on the gantry lift device in order, in the operating position, to read the row of marking elements for navigation of the gantry lift device, and wherein the row of marking elements is located next to the clearance profile of the gantry lift device and underneath one of the running gear unit supports of the gantry lift device.
2. The system as claimed in claim 1, wherein the sensor apparatus comprises a first part having at least one sensor and comprises a second part having at least one sensor.
3. The system as claimed in claim 2, wherein the row of marking elements is located in relation to the gantry lift device underneath one of the running gear unit supports such that the row of marking elements can be read only by the sensor of the first part of the sensor apparatus, or only by the sensor of the second part of the sensor apparatus.
4. The system as claimed in claim 3, wherein the row of marking elements of the first lane is adjoined by a branching row of marking elements spaced apart within a second lane such that the gantry lift device can be moved by grid navigation along the branching row of marking elements, wherein the branching row of marking elements can be read only by the first part of the sensor apparatus or only by the second part of the sensor apparatus of the gantry lift device.
5. The system as claimed in claim 4, wherein after the gantry lift device has turned from the first lane to the second lane, the branching row of marking elements of the second lane are located in relation to the gantry lift device such that the branching row of marking elements can be read by the same or a different part of the sensor apparatus than that before the turn.
6. The system as claimed in claim 5, wherein the marking elements in at least one portion of either the first lane or the second lane for the gantry lift device are located, as seen in the direction of the longitudinal extensions of the first lane and second lane, only in a left half or only in a right half and no marking elements are located in the right half or the left half of the portion of the first lane or the second lane.
7. The system as claimed in claim 6, wherein the first lane and the second lane cross at a crossing region with the crossing region adjoining said at least one portion of either the first lane or the second lane, and wherein additional marking elements are provided in the crossing region in order to ensure that at least two marking elements can always be read by the sensor apparatus.
8. The system as claimed in claim 7, wherein a row of marking elements is located in both a left half and a right half of the crossing region as seen in the direction of the longitudinal extensions of both the first lane and the second lane.
9. The system as claimed in claim 8, wherein the row of marking elements of the first lane comprise a first row of marking elements, and wherein a second row of marking elements is spaced apart in the first lane with the second row of marking elements located such that the gantry lift device can be moved by grid navigation along the first row and second row of marking elements of the first lane, wherein one of the first row and second row of marking elements can be read by the first part of the sensor apparatus, and the other of the first row and second row of marking elements can be read by the second part of the sensor apparatus.
10. The system as claimed in claim 9, wherein the branching row of marking elements of the second lane comprises a first branching row of marking elements branching from the first row of marking elements of the first lane, and wherein a second branching row of marking elements spaced apart within the second lane is provided with the second branching row of marking elements adjoining the second row of marking elements of the first lane such that the gantry lift device can be moved by means of grid navigation along the first and second branching rows of marking elements, wherein one of the first and second branching rows of marking elements can be read by the first part of the sensor apparatus and the other of the first and second branching rows of marking elements can be read by the second part of the sensor apparatus.
11. The system as claimed in claim 2, wherein the row of marking elements of the first lane is adjoined by a branching row of marking elements spaced apart within a second lane such that the gantry lift device can be moved by grid navigation along the branching row of marking elements, wherein the branching row of marking elements can be read only by the first part of the sensor apparatus or only by the second part of the sensor apparatus of the gantry lift device.
12. The system as claimed in claim 11, wherein after the gantry lift device has turned from the first lane to the second lane, the branching row of marking elements of the second lane are located in relation to the gantry lift device such that the branching row of marking elements can be read by the same or a different part of the sensor apparatus than that before the turn.
13. The system as claimed in claim 1, wherein the marking elements in at least one portion of the first lane for the gantry lift device are located, as seen in the direction of the longitudinal extension of the first lane, only in a left half or only in a right half and no marking elements are located in the right half or the left half of the portion of the first lane.
14. The system as claimed in claim 4, wherein the first lane and the second lane cross at a crossing region with the crossing region adjoining said at least one portion of either the first lane or the second lane, and wherein additional marking elements are provided in the crossing region in order to ensure that at least two marking elements can always be read by the sensor apparatus.
15. The system as claimed in claim 14, wherein a row of marking elements is located in both a left half and a right half of the crossing region as seen in the direction of the longitudinal extensions of both the first lane and the second lane.
16. The system as claimed in claim 2, wherein the row of marking elements of the first lane comprise a first row of marking elements, and wherein a second row of marking elements is spaced apart in the first lane, with the second row of marking elements located such that the gantry lift device can be moved by grid navigation along the first row and second row of marking elements of the first lane, wherein one of the first row and second row of marking elements can be read by the first part of the sensor apparatus, and the other of the first row and second row of marking elements can be read by the second part of the sensor apparatus.
17. A system for the navigation of a moveable gantry lift device over lanes in an automatically guided manner by grid navigation in order to change between two mutually crossing lanes or two adjacent parallel lanes by turning or by a lane change, said system comprising: a gantry lift device configured as a straddle carrier for handling containers, wherein the gantry lift device is moveable in an automatically guided manner by grid navigation, and wherein the gantry lift device has a clearance profile configured such that the gantry lift device can move across a container; rows of marking elements spaced apart within respective parallel lanes extending in a first direction for the gantry lift device, wherein the lanes extending in the first direction comprise first lanes and the gantry lift device is configured for automatic guided movement within the first lanes; and a sensor apparatus disposed on the gantry lift device, wherein the sensor apparatus is operable to read the marking elements of the first lanes for navigation of the gantry lifting device; wherein the gantry lift device and the rows of marking elements of the first lanes are arranged such that the gantry lift device can be moved within the first lanes along the rows of marking elements by grid navigation, and wherein the sensor apparatus in an operating position is arranged outside the clearance profile on the gantry lift device in order, in the operating position, to read the rows of marking elements of the first lanes for navigation of the gantry lift device, and wherein the rows of marking elements of the first lanes are located next to the clearance profile of the gantry lift device.
18. The system as claimed in claim 17, further comprising: rows of marking elements spaced apart within respective parallel lanes extending in a second direction for the gantry lift device, wherein the lanes extending in the second direction comprise second lanes and the gantry lift device is configured for automatic guided movement within the second lanes; and wherein the rows of marking elements of the first lanes are adjoined by the rows of marking elements of the second lanes such that the gantry lift device can be moved by grid navigation along the rows of marking elements of the first lanes and the second lanes, and wherein the gantry lift device and the rows of marking elements of the second lanes are arranged such that the gantry lift device can be moved within the second lanes along the rows of marking elements by grid navigation, and wherein the sensor apparatus in an operating position is arranged outside the clearance profile on the gantry lift device in order, in the operating position, to read the rows of marking elements of the second lanes for navigation of the gantry lift device, and wherein the rows of marking elements of the second lanes are located next to the clearance profile of the gantry lift device.
19. The system as claimed in claim 18, wherein the gantry lift device includes running gear unit supports, and wherein the sensor apparatus comprises a first part having at least one sensor on a first one of the running gear unit supports and wherein the sensor apparatus comprises a second part having at least one sensor on a second one of the running gear unit supports, with the first one of the running gear unit supports being spaced apart from the second one of the running gear unit supports, and wherein in each case the rows of marking elements of the first lanes and second lanes are located in relation to the gantry lift device underneath one of the running gear unit supports such that a respective one of the rows of marking elements can be read only by the sensor of the first part of the sensor apparatus, or only by the sensor of the second part of the sensor apparatus.
20. The system as claimed in claim 18, wherein each of the first lanes and second lanes include a left portion and a right portion as seen in the direction of the respective longitudinal extension of the first lanes and second lanes, and wherein rows of marking elements are disposed in one or both of the left portion and the right portion of the first lanes and second lanes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(7)
(8) The gantry lift device 1 has two mutually parallel running gear unit supports 2 which are oriented in the longitudinal direction of the gantry lift device 1 and on which steerable wheels 3 are mounted. Since
(9) As illustrated by way of example in
(10)
(11) The marking elements 16 each comprise a transponder, in particular a passive transponder, or a magnet. In this case, the marking elements 16 can be embedded into the ground 4 and in particular can be located completely under a surface of the ground 4, on which the wheels 3 of the gantry lift device 1 run. The gantry lift device 1 is guided automatically along the row of marking elements 16, in that the marking elements 16 can be read by a sensor apparatus 12 of the gantry lift device 1 and the read information, as measurement signals, can influence the automatic navigation of the gantry lift device 1. For this purpose, the coordinates of the corresponding marking element 16 are stored as information in each marking element 16 and are made available to be read. The reading can also detect decoding of the information if said information is stored in encoded form in the marking elements 16 or is made available to be read.
(12) In order to be able to determine the position and orientation of the gantry lift device 1, two mutually spaced-apart marking elements 16 are always read by the sensor apparatus 12. As a result, the position and orientation of the gantry lift device 1 can be determined both relative to the corresponding marking elements 16 and also thereby within the container terminal or the corresponding lane 13a, 13b and can be used for the automatically guided navigation. In principle, the sensor apparatus 12 can be designed in one piece and can comprise only one sensor which is then designed accordingly such that two marking elements 16 can be read by the sensor at the same time. Continuous determination of the vehicle position and orientation is thus even possible if a sensor of the sensor apparatus 12 is provided only in the region of a single vehicle side or the running gear unit support 2 at that location. This is also possible if the system according to the second embodiment has portions 17 having only one row of marking elements 16. Alternatively, simpler sensors can be also be used for the sensor apparatus 12, which sensors cannot read a plurality of marking elements 16 at the same time but instead can always read only one marking element 16 at a time. In this case, the sensor apparatus 12 has at least two such simple sensors. The dimensions of the sensor or sensors of the sensor apparatus 12 and the distances between the marking elements 16 are to be adapted to one another accordingly. Since more precise position and location determination of the gantry lift device 1 is possible with a greater distance between the marking elements 16, the simpler sensors can have smaller dimensions and can be mounted on the gantry lift device 1 at the required distance. As a result, the sensor apparatus 12 can also be accommodated overall in smaller receiving spaces. Moreover, the space between the sensors can be used for accommodating other components and a further distance between the marking elements 16 and thus a reduction in the total number of required marking elements 16 can be achieved.
(13) In the case of the gantry lift device 1 which can be used for navigation in both embodiments of the system, the sensor apparatus 12 comprises four sensors which can each read one marking element 16. Two of the total of four sensors are arranged spaced apart from one another at the front and rear on the left first running gear unit support 2 between the associated wheels 3 and form a first part 12a of the sensor apparatus 12 (see also
(14)
(15) The sensor apparatus 12 is arranged on the gantry lift device 1 or its running gear unit supports 2 such that the sensor apparatus 12 in its operating position is arranged outside the clearance profile 15 and thus does not enter therein while the gantry lift device 1 is being automatically guided by means of grid navigation. This applies both during travel operation and also during loading operation and equally during empty travel without a picked-up container 8. In this case, the container 8 suspended from the spreader 10 can also be suspended in the clearance profile 15 lower than in
(16)
(17) Each sensor of the sensor apparatus 12 has an antenna and/or a magnetic field sensor in order to be able to read the marking elements 16 located in a positionally fixed manner, as soon as the corresponding marking elements 16 are located in the detection region of the sensor apparatus 12 by reason of the movement of the gantry lift device 1. The detection region typically includes a vertical projection surface underneath the sensor apparatus 12 or its sensors, wherein typically a reading distance is to be maintained between the sensors and the marking elements 16, which distance can be e.g. about 10 to 40 cm. For this purpose, the sensors of the sensor apparatus 12 are arranged on the gantry lift device 1 accordingly just about in a region close above the ground 4 or the marking elements 16 provided at that location.
(18)
(19) In
(20) In contrast, in
(21) It is apparent that, in both embodiments, those marking elements 16 which are read by the sensor apparatus 12 are never located underneath the clearance profile 15, but instead are always located adjacent thereto and in particular underneath at least one of the running gear unit supports 2. In both embodiments, the gantry lift device 1 is located, at least in the portions 17, completely within the corresponding lane 13a or 13b.
(22) Possible travel routes which can be travelled by the gantry lift device 1 both in the system of the first and also the second embodiment in an automatically guided manner by means of grid navigation will be described by way of example hereinafter.
(23) In a starting position A, the gantry lift device is located in portion 17 of one of the first lanes 13a. Proceeding therefrom, the gantry lift device 1 can travel straight-ahead along the longitudinal extension of the first lane 13a. The gantry lift device 1 can also turn via a position B to the left into one of the transversely extending second lanes 13b adjoining the first lane 13a. After turning, the gantry lift device 1 is located in the portion 17 of the corresponding second lane 13b in a position C in which travel straight-ahead can likewise be performed. Alternatively, the gantry lift device 1 can also turn via a position D to the right into one of the transversely extending second lanes 13b adjoining the first lane 13a. After turning, the gantry lift device 1 is then located in the corresponding second lane 13b in a position E in which travel straight-ahead can likewise be performed.
(24) For the purpose of automatically guided turning by means of grid navigation, according to the first embodiment in
(25) The arrangement shown in
(26) When the gantry lift device 1 is moved in a second turning direction, when turning to the right in the present example likewise illustrated in
(27) If the gantry lift device 1 travels along one of the first lanes 13a without turning into one of the second lanes 13b, the side on which the marking elements 16 are read remains. This applies in the case of the present arrangement even when there is a change in lane between two adjacent parallel lanes 13a or 13b. When there is a change in the travel direction F of the gantry lift device 1 in the opposite direction, the same marking elements 16 are then read by the same sensors. However, these sensors are then located, as seen in the new opposite travel direction F, on the other vehicle side of the gantry lift device 1 than before the change in direction.
(28) Of course, in contrast to the linear illustration in