FLUID RELEASE MECHANISM FOR A CHEMICALLY-INFLATABLE BAG
20170241220 ยท 2017-08-24
Inventors
Cpc classification
F42D1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F33/50111
PERFORMING OPERATIONS; TRANSPORTING
F42D1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B23/065
FIXED CONSTRUCTIONS
International classification
Abstract
The present invention is directed towards an apparatus for providing a nonlabor-intensive process for sealing an opening formed in the ground with a chemically-inflatable bag. The chemically-inflatable bag contains two or more chemical reactants, one of which is a liquid reactant that is initially stored in a liquid-containing device. The liquid-containing device has a removable cap, which upon removal or breakage of the cap permits the liquid reacting agent to contact and react with another reacting agent. The chemical reaction produces carbon dioxide, which expands the chemically-inflatable bag from a collapsed condition to an inflated condition. In the inflated condition, the chemically-inflatable bag fills and protects the integrity of the formed cavity.
Claims
1. A cap for sealing an opening of a fluid-containing device of a chemically-inflatable bag comprising: a generally collar-shaped member having an inner wall, an opposing outer wall thereby establishing a collar thickness therebetween, a recessed slot formed along the inner wall and extending a distance into the collar thickness, a first face, an opposing second face, and a backplate secured to the second face; wherein the recessed slot of the removable cap is sized to slidably engage the fluid-containing device such that the backplate is positioned adjacent an opening of the fluid-containing device in order to secure a fluid within the fluid-containing device.
2. The removable cap of claim 1, wherein the generally collar-shaped member is U-shaped.
3. The removable cap of claim 1, wherein the backplate further comprises a lip that extends beyond the inner and outer walls of the generally collar-shaped member.
4. The removable cap of claim 3, wherein upon application of a lateral force to the lip, the removable cap slides along the opening of the fluid-containing device thereby separating the removable cap from the fluid-containing device.
5. The removable cap of claim 1, wherein the removable cap is fabricated from a plastic material.
6. The removable cap of claim 1, wherein the inner wall of the generally collar-shaped member corresponds in size to the opening of the fluid-containing device.
7. A cap for sealing an opening of a fluid-containing device of a chemically-inflatable bag comprising: a cap base, the cap base being directly and removably attached to the fluid-containing device proximate the opening, said cap base having a cap base width and a first cap base end; a cap tip connected to and extending from the cap base in an outward direction from the fluid-containing device, said cap tip comprising (1) an elongated tip portion having an elongated tip portion width, (2) a base tip portion having a base tip portion width being less than the cap base width at the first cap base end, a first base tip portion end, and a second base tip portion end, said base tip portion being positioned adjacent to the cap base at the second base tip portion end, and (3) a recessed tip portion being positioned between the elongated tip portion and the base tip portion and adjacent to the first base tip portion end, said recessed tip portion having a recessed tip portion minimum width being less than the elongated tip portion width and less than the base tip portion width, wherein breaking the cap tip at the recessed tip portion causes substantially all of the elongated tip portion to be removed from the cap tip and exposes the opening of the fluid-containing device, and wherein upon the breaking fluid from within the fluid-containing device exits into the chemically-inflatable bag and mixes with a reacting agent contained in the chemically-inflatable bag in order to inflate the chemically-inflatable bag.
8. The cap of claim 7, wherein the cap has a cylindrical cross sectional shape.
9. The cap of claim 8, wherein the cap base further comprises a plurality of threads positioned on an inner surface of the cap base.
10. The cap of claim 9, wherein the elongated tip portion width and the base tip portion width equal.
11. The cap of claim 7, wherein the fluid in the fluid-containing device is an acid.
12. The cap of claim 7, wherein the cap tip further comprises a cap tip internal chamber.
13. The cap of claim 7, wherein the cap tip further comprises a blocking plate.
14. A chemically-inflatable bag for a borehole plug comprising: a first reacting agent; and a fluid-containing device positioned within the chemically-inflatable bag, the fluid-containing device having an opening, a removable cap being directly and removably secured to the fluid-containing device, and a fluid contained therein, wherein removing the removable cap from the fluid-containing device exposes the opening of the fluid containing device and causes the fluid to exit into the chemically-inflatable bag and mix with the first reacting agent in order to inflate the chemically-inflatable bag.
15. The chemically-inflatable bag of claim 14, wherein the first reacting agent is in a water soluble bag positioned within the chemically-inflatable bag.
16. The chemically-inflatable bag of claim 15, wherein the water soluble bag further comprises a plurality of openings.
17. The chemically-inflatable bag of claim 14, wherein the first reacting agent in the water soluble bag is sodium bicarbonate.
18. The chemically-inflatable bag of claim 14, wherein the second reacting agent in the fluid-containing device is an acid.
19. The chemically-inflatable bag of claim 14, wherein the removable cap is a generally collar-shaped member comprising: an inner wall; an opposing outer wall thereby establishing a collar thickness therebetween; a first face; an opposing second face; a recessed slot formed along the inner wall and extending a distance into the collar thickness; and a backplate secured to the second face, the backplate and having a lip that extends in a direction beyond the collar; wherein the recessed slot of the removable cap engages the fluid-containing device such that the backplate is positioned adjacent an opening of the fluid-containing device to contain a fluid within the fluid-containing device where the cap is removable upon application of the force to the lip portion of the cap.
20. The chemically-inflatable bag of claim 14, wherein the removable cap comprises: a cap base, the cap base being directly and removably attached to the fluid-containing device proximate the opening, said cap base having, a width, and a first end; a cap tip connected to and extending from the cap base in an outward direction from the fluid-containing device, said cap tip comprising (1) an elongated tip portion having an elongated tip portion width, (2) a base tip portion having a base tip portion width being less than the cap base width at the first cap base end, a first base tip portion end, and a second base tip portion end, said base tip portion being positioned adjacent to the cap base at the second base tip portion end, and (3) a recessed tip portion being positioned between the elongated tip portion and the base tip portion and adjacent to the first base tip portion end, said recessed tip portion having a recessed tip portion minimum width being less than the elongated tip portion width and less than the base tip portion width.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Illustrative embodiments of the present invention are described in detail below with reference to the attached drawing figures, which are incorporated by reference herein. In the accompanying drawings, which form a part of the specification and which are to be read in conjunction therewith, and in which like reference numerals are used to indicate like parts in the various views:
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DETAILED DESCRIPTION OF THE INVENTION
[0038] The subject matter of the present invention is described with specificity herein to meet statutory requirements. However, the description itself is not intended to limit the scope of this patent. Rather, the inventors have contemplated that the claimed subject matter might also be embodied in other ways, to include different steps or varying components/materials similar to the ones described in this document, in conjunction with other present or future technologies.
[0039] Embodiments of the present invention provide an apparatus for facilitating a non-labor intensive and novel process for inflating a self-inflating plug, also known as a chemically-inflatable bag, used to prevent backfill entering, or environmental factors eroding walls of a cavity formed in the ground. Generally, embodiments of the present invention relate to embodiments of a cap for a fluid-containing device that is contained within a chemically-inflatable bag.
[0040] Referring back to
[0041] Improvements to the means by which the acid can mix with the sodium bicarbonate is addressed by the improvements provided in the present invention discussed below and depicted in
[0042] The cap 200 of
[0043] The cap 200 also comprises a tip portion 206 that extends from the attachment means 202 and has a tip length 208. The tip portion 206 extends a sufficient length 208 so as to provide a portion of the tip length 208 which is breakable. The tip length 208 is preferably solid and includes a blocking plate 210 for closing against an opening of a fluid-containing device. Upon a breaking of the tip length 208, the tip length and blocking plate are generally removed from the opening of the fluid-containing device in a way that fluid from within the fluid-containing device exits into the chemically-inflatable bag and mixes with a reacting agent contained in the chemically-inflatable bag. The cap 200 can be fabricated from a variety of materials, but due to the nature of the fluid in the fluid-containing device, it is preferred that the cap 200 is fabricated from a plastic material.
[0044] Referring now to
[0045] The fluid-containing device 250 can take on a variety of shapes and sizes. One such configuration is shown in
[0046] An alternate embodiment of the cap of the present invention for sealing an opening in a fluid-containing device of a chemically-inflatable bag is shown in
[0047] The generally collar-shaped member 302 also has a first face 312 and an opposing second face 314 with a backplate 316 being secured to the second face 314. The backplate 316 provides a surface of the removable cap 300 for capping off or sealing an adjacent fluid-containing device. The backplate 316 also comprises a lip 318 that extends in a direction beyond the inner and outer walls, 304 and 306, respectively, of the generally collar-shaped member 302. The lip 318 and its function will be discussed in more detail below. More specifically, as shown in
[0048] For the embodiment depicted in
[0049] An alternate embodiment of the cap of the present invention for sealing an opening in a fluid-containing device contained within a chemically-inflatable bag is shown in
[0050] Accordingly, the cap 500 of
[0051] As can be seen in
[0052] Beginning with the cap tip 510 and with reference to
[0053] In the embodiment of the cap 500 depicted in
[0054] In further aspects, the elongated tip portion 520 and the base tip portion 540 may each include a first end, a second end, and a width. The respective first and second ends of the elongated tip portion 520 and the base tip portion 540 may be opposite one another, and the width may be a distance that the elongated tip portion 520 and the base tip portion 540 extend in a lateral direction. In certain aspects, the width may be a diameter of the elongated tip portion 520 and the base tip portion 540. Accordingly, the elongated tip portion 520 may comprise a first elongated tip portion end 521, a second elongated tip portion end 522, and an elongated tip portion width 524. In a likewise manner, the base tip portion 540 may comprise a first base tip portion end 541, a second base tip portion end 542, and a base tip portion width 544. In additional aspects, the recessed tip portion 530 may have similar features including a first end, a second, end, and a recessed tip portion minimum width 534, which may be a least amount of distance that the recessed tip portion 530 extends in a lateral direction or may also be a minimum diameter of the recessed tip portion 530.
[0055] An exemplary arrangement of the elongated tip portion 520, the recessed tip portion 530, and the base tip portion 540 is depicted in
[0056] Staying with
[0057] Although not depicted, aspects herein contemplate an elongated tip portion width and a base tip portion width that may vary as the elongated tip portion and the base tip portion extend between their ends. In one such aspect, the elongated tip portion may be configured to distally taper and thus, an elongated tip portion width will gradually decrease as the elongated tip portion approaches the first elongated tip portion end. Additionally, it is contemplated that an elongated tip portion width, a recessed tip portion minimum width, and a base tip portion width may vary based on a respective shape of each portion.
[0058] In exemplary aspects, the cap tip 510 may be configured to break and to permit a flow of liquid through the cap 500 in order to exit a fluid-containing device. Such aspects involve structural features of components of the cap tip 510, and it is contemplated that the cap tip 510 may be hollow throughout and include an internal chamber defined by an inner diameter of the cap tip 510. Such aspects of the cap tip 510 may be included in each portion be included in each portion of the cap tip 510 and may vary accordingly.
[0059] As best shown in
[0060] Additionally, as shown in the example of
[0061] In further aspects, the cap tip internal chamber 515 may present a cap tip opening upon removal of a portion of the cap tip 510. After removal of a portion of the cap tip 510, the cap tip opening may be included in a remaining portion of the cap tip 510 and may be presented at a position most distal to the cap base 550. Accordingly, the cap tip opening may have a cap tip opening diameter corresponding to a diameter of the cap tip 510 at a location where a portion of the cap tip was removed. In an exemplary aspect, a portion of the cap tip 510 may be removed at the first base tip portion end 541, and therefore, the cap tip opening may be presented at the first base tip portion end 541 and may be defined by the base tip portion inner diameter 548.
[0062] Even though
[0063] In even further aspects, the recessed tip portion minimum width 534 and the recessed tip portion inner diameter 538 may be configured to cause the cap tip 510 to be breakable at the recessed tip portion 530. Additionally, the elongated tip portion 520 may have a sufficient width, may extend a sufficient length, and may partially solid so as to resist a greater amount of force applied to the cap tip 510 than the recessed tip portion 530. Comparatively, the base tip portion 540 may also have a sufficient width and/or may extend a sufficient length so as to be capable of resisting a greater amount of force applied to the cap tip 510 than the recessed tip portion 530. Consequently, structural differences among the elongated tip portion 520, the recessed tip portion 530, and the base tip portion 540 may cause the cap tip 510 to break at the recessed tip portion 530 upon an application of force.
[0064] Turning now to the cap base 550 and with continued reference to
[0065] In exemplary aspects, the cap base 550 may be configured to directly and removably attach to an opening of a fluid-containing device and may further be configured such that a fluid may flow through an internal chamber of the cap base 550. As shown in
[0066] As will be evident hereinafter, it is contemplated that the foregoing aspects of the cap tip 510 and the cap base 550 may be configured and used with a fluid-containing device in a manner like that of the cap 200 or the cap 300. The embodiment depicted in
[0067] In addition, the cap tip internal chamber 515 and the cap base internal chamber 555 are in communication, and therefore, allow a liquid to flow through the cap 500 when a portion of the cap tip 510 is removed from the cap 500. Accordingly, upon a breaking of the cap tip 510, a portion of the cap 500 is removed to present a cap tip opening. As such, the cap 500 is generally removed from an opening of the fluid-containing device or exposes an opening of the fluid-containing device in a way that permits fluid from within the fluid-containing device to exit into the chemically-inflatable bag and mix with a reacting agent contained in the chemically-inflatable bag. The cap 500 can be fabricated from a variety of materials that are compatible for use with fluids contained in the fluid-containing device, such as a plastic material.
[0068] Referring now to
[0069] The fluid-containing device 560 can take on a variety of shapes and sizes. One such configuration is shown in
[0070] Although not depicted, it is contemplated herein that the cap 500 may not include the cap base 550 and as such, a cap may only include the cap tip 510. As such, the cap may be attached to a fluid-containing device at the base tip portion. In some aspects, the cap may be fabricated with the fluid-containing device, and in other aspects, the cap may be attached to the fluid-containing device by an adhesive, welding, and other means known in the art.
[0071] Referring now to
[0072] The first and second reacting agents placed within the chemically-inflatable bag are premeasured to ensure that the proper amount of reactants are being used. The premeasured amount may be based on the type of reactants being used, the concentration of the reactants, or any other attributes or characteristics of the reactants that influence the behavior of the chemical reaction therebetween.
[0073] The chemically-inflatable bag 400 also comprises a fluid-containing device, as discussed above. For explanatory purposes, the chemically-inflatable bag 400 utilizes the fluid-containing device 250 of
[0074] Initially, the chemically-inflatable bag is in a collapsed condition and may even be in a folded state. When in an appropriate position, such as proximate a cavity formed in the ground that is to be sealed, the bag is unfurled or prepared to be dropped into the opening to be sealed. This sealing does not occur until the bag inflates through a chemical reaction.
[0075] As discussed above, the caps 200, 500 are removable. Upon application of a force to the cap 200, a portion of the cap is removed or broken off of the opening 252 of the fluid-containing device 250 such that fluid (the second reacting agent) is permitted to flow through the opening 252 and contact the first reacting agent 404 and/or the water soluble bag 402. In a similar manner, upon application of a force to the cap 500, a portion of the cap 500 is removed or broken off and the opening 562 of the fluid-containing device 560 such that fluid (the second reacting agent) is permitted to flow through the opening 562 and contact the first reacting agent 404 and/or the water soluble bag 402. Further, the cap 500 may be configured such that upon an application of force to the cap 500, the cap tip 510 may break at the recessed tip portion 530 causing the elongated tip portion 520 and all or part of the recessed tip portion 530 to be removed from the opening 562 of the fluid-containing device 560 in a manner like that described above. Additionally, in aspects where the cap 500 does not include the cap base 550, the cap may be configured to break in this same manner.
[0076] The acid of the second reacting agent permeates the water soluble bag 402 as well as enters through the openings 406 in the water soluble bag 402. The permeation and dissolution of the water-soluble bag 402 generally takes approximately 30 seconds, providing an operator with sufficient time to place the chemically-inflatable bag in the desired location prior to the bag inflating.
[0077] Sufficient force can be applied to the cap 200 or the cap 500 from outside the folded or unfolded, but sealed, chemically-inflatable bag. When the second reacting agent 408 contacts the first reacting agent 404, a chemical reaction occurs, the by-product of which is carbon dioxide. The carbon dioxide expands the chemically-inflatable bag 400 from a collapsed condition to an inflate condition. In the inflated condition, the chemically-inflatable bag 400 plugs the borehole and/or obstructs foreign items from entering a formed cavity.
[0078] The removable cap can be fabricated from a variety of materials given the necessary operating conditions for the removable cap and chemically-inflatable bag. That is, since the liquid present in the fluid-containing device is preferably an acid, the cap material must be able withstand the acidic conditions for extended periods of time. Furthermore, depending on the physical design of the removable cap, it is necessary that the removable cap be fabricated from a material that can be broken by a user such that it is removable from the fluid-containing device upon application of a force. Generally, a plastic material will meet these requirements and is therefore preferable.
[0079] In other aspects, the removable cap, the fluid-containing device, and their respective components may be sized in order to accommodate for operating conditions and certain features. As some embodiments contemplate removal of the cap upon an application of force, the cap may be sized to include a portion that may be broken to present an opening that permits a desired rate of flow of a fluid contained within the fluid-containing device. Generally, the removable cap and respective components thereof, may be sized in manner that corresponds to the fluid-containing device.
[0080] The material(s) chosen for construction of the chemically-inflatable bag are generally sufficiently stable so as to be gas impermeable for an extended length of time consistent with the typical operation of the chemically-inflatable bag (i.e., remaining at a fully inflated volume until the blocked hole is accessed). Such materials generally include nylon or those with nylon attributes. Alternatively, since the byproduct of the chemical reaction occurring within the chemically-inflatable bag is CO.sub.2, other materials that are CO.sub.2 barriers may also be used within the chemically-inflatable bag. However, it should be understood that any suitable material may be used.
[0081] In embodiments of the present invention, the chemically-inflatable bag 400 can be assembled with varied reacting agents. The first reacting agent 404 may be sodium bicarbonate powder, which is placed in the water soluble bag 402 and sealed, or is placed directly in the chemically-inflatable bag 400. Next, the second reacting agent 408 may be technical grade acid that is diluted with water to 16% v/v, which is poured into the first section fluid-containing device 250, 560 and sealed by removable cap 200, 500. Accordingly, the sodium bicarbonate and the acid are secured at the opposite ends of the chemically-inflatable bag 400.
[0082] By way of example, the chemically-inflatable bag 400, when expanded, may have an outer circumference within the range of 18 to 24 inches in diameter and a length of up to 6 feet. However it should be understood that virtually any diameter and any length of the chemically-inflatable bag 400 could be used. Further, the chemically-inflatable bag 200 may be shaped and sized in any manner when expanded (e.g., cube, sphere, and the like) to accommodate the shape and size of the destination-formed cavity, and is not limited to a cylinder.
[0083] In other embodiments, the chemically-inflatable bag 400 is substantially gas-tight and is of a shape such that it can be placed into a formed cavity upon completion of expansion to the inflated condition. Or, the chemically-inflatable bag 400 may be configured in size and shape such that its outer surface does not fully inflate and fully expand to an inner circumference of the formed cavity until the chemical reaction is exhausted and the chemically-inflatable bag 400 is just reaching a full inflation.
[0084] The description above depicts examples of various chemically-inflatable bags 400 and removable caps for the fluid-containing device within the chemically-inflatable bag. These examples are not meant in any way to limit the scope of this invention. Further, while not meant to be limiting, the chemically-inflatable bag 400 may be deployed in any environment and, once deployed, may withstand environmental factors for a duration of time that is greater than a maximum lag time between drilling a hole in a construction setting and installing an item in the hole for which it was drilled.
[0085] From the foregoing, it will be seen that this invention is one well-adapted to attain all the ends and objects herein above set forth together with other advantages which are obvious and inherent to the structure. It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims. Since many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.