Method to reduce CO2 to CO using plasmon-enhanced photocatalysis
09738529 · 2017-08-22
Assignee
Inventors
- George W. Huber (Middleton, WI, US)
- Aniruddha A. Upadhye (Madison, WI, US)
- Hyung Ju Kim (Madison, WI, US)
- Insoo Ro (Madison, WI, US)
- M. Isabel Tejedor-Anderson (Madison, WI, US)
Cpc classification
B01J21/063
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J19/12
PERFORMING OPERATIONS; TRANSPORTING
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J21/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Described is a method of reducing CO.sub.2 to CO using visible radiation and plasmonic photocatalysts. The method includes contacting CO.sub.2 with a catalyst, in the presence of H.sub.2, wherein the catalyst has plasmonic photocatalytic reductive activity when exposed to radiation having a wavelength between 380 nm and 780 nm. The catalyst, CO.sub.2, and H.sub.2 are exposed to non-coherent radiation having a wavelength between 380 nm and 780 nm such that the catalyst undergoes surface plasmon resonance. The surface plasmon resonance increases the rate of CO.sub.2 reduction to CO as compared to the rate of CO.sub.2 reduction to CO without surface plasmon resonance in the catalyst.
Claims
1. A method of reducing CO.sub.2 to CO, the method comprising: (a) contacting CO.sub.2 with a catalyst, in the presence of H.sub.2, wherein the H.sub.2 is present in a greater concentration than the CO.sub.2, wherein the catalyst has plasmonic photocatalytic reductive activity when exposed to radiation having a wavelength between about 380 nm and about 780 nm, and wherein the catalyst comprises a metallic element selected from the group consisting of calcium, copper, europium, gold, lithium, magnesium, palladium, platinum, potassium, silver, sodium, rubidium, and yttrium, and combinations thereof, has an average particle size no greater than 100 nm, and is deposited on an oxide semiconductor material; and (b) exposing the catalyst, CO.sub.2, and H.sub.2 to non-coherent radiation having a wavelength between about 380 nm and about 780 nm such that the catalyst undergoes surface plasmon resonance, wherein the surface plasmon resonance increases the rate of CO.sub.2 reduction to CO as compared to the rate of CO.sub.2 reduction to CO without surface plasmon resonance in the catalyst.
2. The method of claim 1, comprising, in step (b), exposing the catalyst, CO.sub.2, and H.sub.2 to solar radiation.
3. The method of claim 1, wherein the oxide semiconductor material is selected from the group consisting of oxides of titanium, aluminum, iron, silicon, zinc, and cerium, and combinations thereof.
4. The method of claim 1, wherein the metallic element comprises copper, silver, platinum, or gold, and the semiconductor material comprises titania or ceria.
5. The method according to any one of claim 1, 2, 3, or 4, wherein the surface plasmon resonance in the catalyst increases the rate of CO.sub.2 reduction to CO by a factor of at least 1.8 as compared to the rate of CO.sub.2 reduction to CO in the absence of surface plasmon resonance in the catalyst.
6. The method according to any one of claim 1, 2, 3, or 4, wherein the surface plasmon resonance in the catalyst increases the rate of CO.sub.2 reduction to CO by a factor of at least 3 as compared to the rate of CO.sub.2 reduction to CO in the absence of surface plasmon resonance in the catalyst.
7. The method according to any one of claim 1, 2, 3, or 4, wherein the surface plasmon resonance in the catalyst increases the rate of CO.sub.2 reduction to CO by a factor of at least 4 as compared to the rate of CO.sub.2 reduction to CO in the absence of surface plasmon resonance in the catalyst.
8. The method according to any one of claim 1, 2, 3, or 4, wherein the surface plasmon resonance in the catalyst increases the rate of CO.sub.2 reduction to CO by a factor of at least 5 as compared to the rate of CO.sub.2 reduction to CO in the absence of surface plasmon resonance in the catalyst.
9. A method of reducing CO.sub.2 to CO, the method comprising: (a) contacting CO.sub.2 with a catalyst, in the presence of H.sub.2, wherein the H.sub.2 is present in a greater concentration than the CO.sub.2, wherein the catalyst has plasmonic photocatalytic reductive activity when exposed to non-coherent radiation having a wavelength between about 380 nm and about 780 nm, and wherein the catalyst comprises a metallic element selected from the group consisting of calcium, copper, europium, gold, lithium, magnesium, palladium, platinum, potassium, silver, sodium, rubidium, and yttrium, and combinations thereof, has an average particle size no greater than 100 nm, and is deposited on an oxide semiconductor material; and (b) exposing the catalyst, CO.sub.2, and H.sub.2 to solar radiation such that the catalyst undergoes surface plasmon resonance, wherein the surface plasmon resonance increases the rate of CO.sub.2 reduction to CO as compared to the rate of CO.sub.2 reduction to CO without surface plasmon resonance in the catalyst.
10. The method of claim 9, wherein upon exposing the catalyst, CO.sub.2, and H.sub.2 to solar radiation, the catalyst achieves a light efficiency of at least about 2%.
11. The method of claim 9, wherein upon exposing the catalyst, CO.sub.2, and H.sub.2 to solar radiation, the catalyst achieves a solar light efficiency of at least about 3%.
12. The method of claim 9, wherein upon exposing the catalyst, CO.sub.2, and H.sub.2 to solar radiation, the catalyst achieves a solar light efficiency of at least about 4%.
13. The method of claim 9, wherein the oxide semiconductor material is selected from the group consisting of oxides of titanium, aluminum, iron, silicon, zinc, and cerium, and combinations thereof.
14. The method of claim 9, wherein the metallic element comprises copper, silver, platinum, or gold, and the semiconductor material comprises titania or ceria.
15. The method according to any one of claim 9, 10, 11, 12, 13, or 14, wherein the surface plasmon resonance in the catalyst increases the rate of CO.sub.2 reduction to CO by a factor of at least 1.8 as compared to the rate of CO.sub.2 reduction to CO in the absence of surface plasmon resonance in the catalyst.
16. The method according to any one of claim 9, 10, 11, 12, 13, or 14, wherein the surface plasmon resonance in the catalyst increases the rate of CO.sub.2 reduction to CO by a factor of at least 3 as compared to the rate of CO.sub.2 reduction to CO in the absence of surface plasmon resonance in the catalyst.
17. The method according to any one of claim 9, 10, 11, 12, 13, or 14, wherein the surface plasmon resonance in the catalyst increases the rate of CO.sub.2 reduction to CO by a factor of at least 4 as compared to the rate of CO.sub.2 reduction to CO in the absence of surface plasmon resonance in the catalyst.
18. The method according to any one of claim 9, 10, 11, 12, 13, or 14, wherein the surface plasmon resonance in the catalyst increases the rate of CO.sub.2 reduction to CO by a factor of at least 5 as compared to the rate of CO.sub.2 reduction to CO in the absence of surface plasmon resonance in the catalyst.
19. The method of any one of claim 9, 10, 11, 12, 13, or 14, wherein the method is conducted at a temperature of from about 100° C. to about 400° C., wherein H.sub.2 is present in a greater concentration than CO.sub.2, and the H.sub.2 and CO.sub.2 are present at a pressure of from atmospheric to about 2000 psi.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(14) Disclosed herein is a method of reducing CO.sub.2 to CO using hydrogen (H.sub.2) as the reducing agent, and using plasmonic photocatalysts and visible light (preferably solar light to increase the speed of the reaction to unprecedented rates. The method includes the steps of contacting the CO.sub.2 with the plasmonic photo catalyst, in the presence of H.sub.2. The plasmonic photocatalytic is then exposed to non-coherent radiation having a wavelength between about 380 nm and about 780 nm (that is, in the visible range) so that the catalyst undergoes surface plasmon resonance. It has been found that when using mixed catalysts comprising a nanoparticulate metal and a semiconductor, the surface plasmon resonance induced in the catalyst greatly increases the rate of CO.sub.2 reduction reaction.
(15) In particular, a catalyst comprising a noble metal nanoparticle (preferably gold) is fabricated via the sol-gel technique or deposition precipitation technique with an oxide semiconductor material, preferably a titania or alumina semiconductor. The Au/TiO.sub.2 (DP), Au/CeO.sub.2 (DP), Au/Al.sub.2O.sub.3 (DP) were prepared by deposition-precipitation (DP) method.sup.1-3. Degussa P25 TiO.sub.2 (Sigma-Aldrich, St. Louis, Mo., USA >99.5%), CeO.sub.2 (Sigma-Aldrich), Al.sub.2O.sub.3 (Strem Chemicals, Newburyport, Mass., USA) were used as supports, while HAuCl.sub.4.3H.sub.2O (Sigma-Aldrich) and CuSO.sub.4.5H.sub.2O (Sigman-Aldrich) were used as metal precursors for catalyst synthesis. The Au/TiO.sub.2 (SG) catalyst was prepared using sol-gel chemistry.sup.4. The Au/TiO.sub.2 (SG) solutions were then dried to obtain powdered Au/TIO.sub.2 (SG) catalyst. Au/Al.sub.2O.sub.3 (IVO) catalyst was prepared by incipient wetness impregnation. Cu/TiO.sub.2 (I) catalyst was prepared by impregnation (I) method.sup.5,6. The resulting photocatalytic material can then be used, in conjunction with light in the visible spectrum, to photocatalytically reduce CO.sub.2 in the presence of hydrogen via the reverse water gas shift reaction. The reverse water gas shift reaction produces a syn-gas mixture which can then be further converted to liquid fuels using mature existing technologies.
(16) The reverse water gas shift reaction, of course, is endothermic. Thus, the reaction needs to be driven. As described herein, it has been shown that metallic nano-particles absorb light radiation in the visible range. Thus, by coupling a suitable plasmonic catalyst comprising one or more nano-particulate metals that exhibit surface plasmon resonance (SPR) in response to light in the visible range of wavelengths (such as the photon found in solar radiation), solar radiation (a non-coherent radiation) can be used to drive the endothermic reverse water gas shift reaction. In this sense, the plasmonic response of the catalyst has a two-fold benefit: it both derives from solar energy the energy required for the reaction, and also catalyzes the reaction. For the reverse water gas shift reaction, where CO.sub.2 is being reduced to CO in the present of H.sub.2, the data presented herein show that the rate of reaction increases up to 13 times under simulated solar radiation as compared to the corresponding dark reaction. Thus, process is highly useful as a means to use the visible part of sunlight to drive chemical reactions.
(17) As used herein, the term “nanoparticle,” generally refers to a particle that exhibits one or more properties not normally associated with the corresponding bulk material (e.g., quantum optical effects such as surface plasmon resonance). The term also generally refers to materials having an average particle size no larger than about 100 nm. Nanoparticles include particles of any shape or geometry (spheres, rods, other crystalline and non-crystalline shapes, etc.), including individual nanoparticles and clusters of adhered nanoparticles. The nanoparticles can have a variety of shapes, dependent or independent, on their crystalline structure. The preferred nanoparticles for use in the process comprise calcium, copper, europium, gold, lithium, magnesium, palladium, platinum, potassium, silver, sodium, rubidium, and yttrium, and/or combinations thereof, mixtures thereof, and/or alloys containing these metals. The size and/or shape of a nanoparticle can be determined by transmission electron microscopy.
(18) Nanoparticles with well-controlled, highly-uniform sizes, and particle geometries can be fabricated using known techniques. Nanoparticles are widely available commercially from several worldwide suppliers, such as Sigma-Aldrich, St. Louis, Mo., USA. Various shapes of plasmonic nanoparticles can also be obtained by various methods such as those described in the U.S. Pat. No. 7,820,840. Some of these nanoparticles (e.g., metals with free-electron-like valence bands, such as noble metals) exhibit a strong localized surface plasmon resonance due to the nanometer scale spatial confinement, and the metal's inherent electronic structure. For example, the resonance frequency of silver and gold nanoparticles falls in the ultraviolet to visible light range, and can be tuned by changing the geometry and size of the particles. The intensity of resonant electromagnetic radiation is enhanced by several orders of magnitude near the surface of plasmonic nanoparticles. Thus, the catalysts described herein are compositions that exploit the ability of plasmonic nanoparticles to create electron-hole pairs, and simultaneously catalyze the reduction of CO.sub.2 to CO.
(19) Surface plasmon resonance (SPR) or simply plasmon resonance is an optical phenomenon arising from the collective oscillation of conduction electrons in a metal when the electrons are disturbed from their equilibrium positions. When electromagnetic energy (photons) of the proper energy impinge on such a metal, the free electrons of the metal are driven by the alternating electric field to coherently oscillate at a resonant frequency relative to the lattice of positive ions. The plasmon frequencies for most metals occur in the UV region of the electromagnetic spectrum. However several alkali metals and transition metals, including copper, silver, gold, and others have plasmon frequencies in the visible region of the spectrum. A “plasmonic nanoparticle,” therefore, is a nanoparticle having conduction electrons that collectively oscillate when excited by a stream of photon of the appropriate energy (i.e., wavelength).
(20) In the disclosed process, the plasmon resonance of the plasmonic catalyst is induced by non-coherent electromagnetic energy, preferably solar radiation. The solar radiation may be concentrated by any means or device now known or developed in the future. (A host of solar radiation concentrators are known in the art) The frequency and intensity of a plasmon resonance is generally determined by the intrinsic dielectric property of a given metal, the dielectric constant of the medium in contact with the metal, and the pattern of surface polarization. Thus, variations in the shape or size of the nanoparticulate metals in the catalyst can alter the surface polarization and cause a change to the plasmon resonance frequency. This dependence offers the ability to tune the surface plasmon resonance of metal nanoparticles through shape-controlled synthesis. A suitable shape-control synthesis is described in Lu et al. (2009) Annu. Rev. Phys. Chem. 60:167-92.
(21) The radiation applied comprises incoherent radiation in the visible range, approximately 380 nm to approximately 780 nm). The wavelengths of the photons that contact the catalyst may be full spectrum or otherwise attenuated by filters, monochromators, and the like.
(22) In various embodiments, the plasmon-resonating nanostructures include at least one of copper, silver, and gold nanoparticles. These nanoparticles may be copper/silver/gold alloy nanoparticles (e.g., copper-silver nanoparticles, copper-gold nanoparticles, silver-gold nanoparticles, copper-silver-gold nanoparticles). The nanostructures also may include, for example, silica as a core onto which the copper, silver and/or gold are deposited. In another variation, the nanostructures can be particles of substrates, for example silica, platinum, or other metal particles, onto which a plasmon-resonating layer or plasmon-resonating nanoparticle is deposited, e.g., layers or nanoparticles of Cu, Ag, and/or Au. In one preferred embodiment, the nano structures include copper. In another preferred embodiment, the nanostructures include silver. In yet another preferred embodiment, the nanostructures include gold.
(23) There are many advantages to using plasmonic catalysts for driving solar-powered chemical reactions. Notably, plasmonic catalysts, such as Au/TiO.sub.2, operate in the visible wavelength range of the solar radiation spectrum. This is an important consideration because 48% of the solar spectrum of radiation falls within the visible range, while only 6% falls within the ultraviolet range. Photocatalysts that operate only in the UV range are thus incredibly inefficient at converting solar energy into chemical energy. Thus, plasmonic catalysts that operate in the visible range of solar radiation provide higher efficiencies as compared to conventional, heterogeneous catalysts, as well as plasmonic catalysts that do not resonate in response to visible wavelengths of energy. Additionally, surface plasmon resonance itself depends on both the metal substrate selected and its particle size. The particle size dependency of SPR allows for the catalyst to be “tuned” or optimized over the visible range of wavelengths by adjusting the particle size accordingly. Additionally, there is no Shockley-Queisser limit on SPR. That is, the maximum theoretical efficiency of a p-n junction photovoltaic solar cell (as modeled by Shockley and Queisser) is a function of black-body radiation, e.sup.−/h.sup.+ pair recombination (i.e., the opposite of e.sup.−/h.sup.+ pair generation), and spectrum losses due to the wide range of wavelengths present in solar radiation. (That is, a significant portion of solar photons do not have the proper wavelength to generate e.sup.−/h.sup.+ pairs when they strike a PV panel.)
(24) The catalysts described herein are preferably fabricated using the sol-gel technique. This technique is well known to those skilled in the art, so it will not be described in exhaustive detail. Very briefly, in a typical sol-gel process, metal alkoxide and metal chloride precursors are solubilized to form a solution (sol) and then undergo hydrolysis and polycondensation reactions to form a colloid system composed of solid particles dispersed in a solvent. These solid particles continue to coalesce until they define an inorganic network containing a liquid phase (gel). The gel is then dried to remove the liquid phase, thereby yielding a highly porous material. Because of the high porosity, catalysts fabricated by the sol-gel technique typically have very high surface areas. In effect, solid nanoparticles dispersed in a liquid (a sol) agglomerate together to form a continuous three-dimensional network extending throughout the liquid (a gel). The liquid phase is then removed. The term “sol-gel” is sometimes improperly used as a noun to refer to gels made through the sol-gel process. See, for example, Brinker and Scherer, “The Physics and Chemistry of Sol-Gel Processing,” © 1990, Academic Press, Inc. San Diego, Calif., USA; ISBN 978-0-12-134970-7.
(25) Referring now to the figures,
(26) The molecular hydrogen generated by the water-splitting reaction can then be used to drive the plasmonic photocatalytic reduction of CO.sub.2 (which can be obtained from a myriad of industrial processes, including any process involving the combustion of carbohydrates). This is shown in the box labeled “CO.sub.2+H.sub.2 conversion” in
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(29) TABLE-US-00001 TABLE 1 CO.sub.2 Conversion Rates under Various Conditions Catalyst CO.sub.2 conversion rate Amount (μmol/gm-cat/min) Enhancement Sr. No. Catalyst (mg) DARK LIGHT (LIGHT-DARK) (LIGHT-DARK) 1 Au—TiO.sub.2 (DP) 7.4 2033.4 2663.4 630.1 1.3 2 Au—CeO.sub.2 12.8 655.9 1416.6 760.8 2.2 (DP) 3 Au—TiO.sub.2 (SG) 12.4 641.2 900.4 259.2 1.4 4 Au-A1.sub.2O.sub.3 16.6 76.5 118.3 41.8 1.5 (DP) 5 Au-A12O.sub.3 13.1 47.3 71.6 24.4 1.5 (IWI) 6 Cu—TiO.sub.2 (I) 8.6 19.5 25.1 5.7 1.3 7 TiO.sub.2 12.2 21.2 18.9 −2.3 0.9 8 CeO.sub.2 23.9 21.0 22.0 1.1 1.1 9 Al2O.sub.3 30.00 67.4 73.8 6.4 1.2
(30) In light of these results, using the reverse water gas shift reaction over an Au/TiO.sub.2 catalyst run plasmonically and in the dark as a means to reduce CO.sub.2 with H.sub.2 was investigated in greater detail.
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(33) The salient point of
(34) Now, it could be possible that the enhanced catalytic effect is not a photocatalytic effect, per se, but simply a thermal effect due to localized heating caused by the surface plasmon resonance. To investigate this possibility, an Arrhenius plot (ln(rate) v 1/T) was constructed for the light reactions described above for
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(36) The same holds true when ln(rate) versus the ln(partial pressure of H.sub.2) is plotted for the light reaction versus the dark reaction. See
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(38) Suitable catalysts for use in the present method may be fabricated by the following methods. Note that these methods are exemplary and are included solely to provide a more complete disclosure of the method claimed herein. The exemplary catalysts are not limiting.
(39) Preparation of Au/TiO.sub.2 (DP) Catalyst:
(40) The Au/TiO.sub.2 DP was prepared by deposition-precipitation with NaOH (1M).sup.1,2. Titania Degussa P25 was used as support (Sigma-Aldrich, >99.5% trace metal basis) and solid HAuCl.sub.4.3H.sub.2O (Sigma-Aldrich, >99.9% trace metal basis) as the precursor. Before the preparation, TiO.sub.2 was dried in the air at 110° C. overnight. 100 ml of aqueous HAuCl.sub.4 solution (4.2*10.sup.−3 M) was heated to 80° C. and the pH was adjusted to 8 by drop-wise addition of NaOH (1M). Then, 1 g of TiO.sub.2 was dispersed in the solution, and the pH was readjusted to 8 with NaOH. The suspension was thermostated at 80° C. was stirred for 2 h and centrifuged. The solids were then washed, dried, and calcined at 300° C. under the flow of air (30 ml/min) with a heating rate of 2° C./min and maintained for 4 h.
(41) Preparation of Au/CeO.sub.2 DP Catalyst:
(42) The Au/CeO.sub.2 (DP).sup.5 was prepared by deposition-precipitation with NaOH (1M) which is same with Au/TiO.sub.2 (DP).sup.1,2. Cerium (IV) oxide was used as support (Sigma-Aldrich) and solid HAuCl.sub.4.3H.sub.2O (Sigma-Aldrich, >99.9% trace metal basis) as the precursor. Before the preparation, CeO.sub.2 was dried in the air at 110° C. overnight. 100 ml of aqueous HAuCl.sub.4 solution (4.2*10.sup.−3 M) was heated to 80° C. and the pH was adjusted to 8 by drop-wise addition of NaOH (1M). Then, 1 g of CeO.sub.2 was dispersed in the solution, and the pH was readjusted to 8 with NaOH. The suspension was thermostated at 80° C. was stirred for 2 h and centrifuged. The solids were then washed, dried, and calcined at 300° C. under the flow of air (30 ml/min) with a heating rate of 2° C./min and maintained for 4 h.
(43) Preparation of Au/Al.sub.2O.sub.3 (DP) Catalyst:
(44) The Au/Al.sub.2O.sub.3 (DP).sup.3 was prepared by deposition-precipitation with NaOH (1M) which is same with Au/TiO.sub.2 (DP).sup.1,2. Alumina was used as support (Strem Chemicals) and solid HAuCl.sub.4.3H.sub.2O (Sigma-Aldrich, >99.9% trace metal basis) as the precursor. Before the preparation, Al.sub.2O.sub.3 was dried in the air at 110° C. overnight. 100 ml of aqueous HAuCl.sub.4 solution (4.2*10.sup.−3 M) was heated to 80° C. and the pH was adjusted to 8 by drop-wise addition of NaOH (1M). Then, 1 g of Al.sub.2O.sub.3 was dispersed in the solution, and the pH was readjusted to 8 with NaOH. The suspension was thermostated at 80° C. was stirred for 2 h and centrifuged. The solid was then washed, dried, and calcined at 300° C. under the flow of air (30 ml/min) with a heating rate of 2° C./min and maintained for 4 h.
(45) Preparation of Cu/TiO.sub.2 (I) Catalyst:
(46) The Cu/TiO.sub.2 (I) was prepared by impregnating 1 g of titania Degussa P25 (Sigma-Aldrich, >99.5% trace metal basis) with a solution of 53 mg of CuSO.sub.4.5H.sub.2O (Sigma-Aldrich, puriss, meets analytical specification of Ph. Eur., BP, USP, 99-100.5%) in 10 ml of DI water.sup.5,6. The slurry was stirred for 4 h at room temperature, then all liquid was evaporated and the solid was dried at 110° C. overnight. The catalyst was calcined at 300° C. under the flow of air (30 ml/min) with a heating rate of 2° C./min and maintained for 4 h.
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