EASY-OPEN RECLOSABLE FLOW-WRAP PACKAGE
20170233159 · 2017-08-17
Inventors
Cpc classification
B65D75/5805
PERFORMING OPERATIONS; TRANSPORTING
B65D65/40
PERFORMING OPERATIONS; TRANSPORTING
B32B27/308
PERFORMING OPERATIONS; TRANSPORTING
B65D75/30
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B27/306
PERFORMING OPERATIONS; TRANSPORTING
B32B2270/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D75/58
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B65D75/30
PERFORMING OPERATIONS; TRANSPORTING
B65D65/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention is directed to a peel-open, reclosable package formed from a single thermoplastic laminate comprising a first film laminated to a second film. The package includes a peelable, resealable heat-seal seam adhering an interior surface of a first sealing section of the interior package surface to an interior surface of a second sealing section of the interior package surface. The package also includes an asymmetric cross-sectional seal interface formed at the peelable, resealable heat-seal seam by disjoining a segment of the first film from the first sealing section prior to heat sealing the first and second sealing sections together.
Claims
1. A peel-open, reclosable package formed from a single thermoplastic laminate comprising a first film and a second film, wherein the laminate comprises a first sealing section having an interior surface, and a second sealing section having an interior surface; the package comprising: a first side edge; an opposing second side edge; a third side edge; an opposing fourth side edge: a peelable, resealable heat-seal seam adhering the interior surface of the first sealing section to the interior surface of the second sealing section; and an asymmetric cross-sectional seal interface within the peelable, resealable heat-seal seam formed by disjoining a segment of the first film from the first sealing section prior to heat sealing the first and second sealing sections together.
2. A package according to claim 1, wherein the laminate comprises a lamination layer adhering the first film to the second film.
3. A package according to claim 1, wherein the first film is a coextruded multilayered non-oriented film.
4. A package according to claim 1, wherein the second film is an oriented film.
5. A package according to claim 1, wherein the package comprises a first fin seal positioned proximal to the first side edge and the peelable, resealable heat-seal seam is formed within the first fin seal.
6. A package according to claim 5, wherein the package comprises a second fin seal positioned proximal to the second side edge, a third fin seal positioned proximal to the third side edge and a fourth fin seal positioned proximal to the fourth side edge.
7. A package according to claim 5, wherein the package comprises a first fold located at the second side edge.
8. A package according to claim 7, wherein the package comprises a second fin seal positioned at the third side edge and a third fin seal positioned proximal to the opposing fourth side edge.
9. A package according to claim 1, wherein the package comprises a first fold located at the first side edge, a first fin seal positioned proximal to the second side edge, a second fin seal positioned proximal to the third side edge and a third fin seal positioned proximal to the fourth side edge; wherein the peelable, resealable heat-seal seam is disposed adjacent to the first fold.
10. A package according to claim 9, wherein the package comprises a score line in the laminate or tear strip each positioned between the first fold and the peelable, resealable heat-seal seam.
11. A package according to claim 1, wherein the package comprises first fold located at the first side edge, a second fold located at the second side edge, a first fin seal positioned between the first side edge and the second side edge, a second fin seal positioned proximal the third side edge, a third fin seal positioned proximal to the fourth side edge, wherein the peelable, resealable heat-seal seam is formed within the first fin seal.
12. A package according to claim 1, wherein the package comprises first fold located at the first side edge, a second fold located at the second side edge, a first fin seal positioned between the first side edge and the second side edge, a second fin seal positioned proximal the third side edge, a third fin seal positioned proximal to the fourth side edge, wherein the peelable, resealable heat-seal seam is disposed adjacent to the first fold.
13. A package according to claim 12, wherein the package comprises a score line in the laminate or tear strip each positioned between the first fold and the peelable, resealable heat-seal seam.
14. A package according to claim 1, wherein the first film comprises an interior frangible layer comprising a pressure sensitive adhesive resin.
15. A packaging according to claim 2, wherein the interior surface of the first sealing section is the lamination layer.
16. A package according to claim 1, wherein the interior surface of the second sealing section is an exterior layer of the first film.
17. A package according to claim 16, wherein the exterior layer is positioned adjacent to an interior frangible layer.
18. A package according to claim 17, wherein the exterior layer is a blend of an anhydride modified linear low density polyethylene resin and an un-modified linear low density polyethylene resin.
19. A package according to claim 17, wherein the exterior layer has a thickness of between 0.1 mil and 1.0 mil (2.54μ and 25.4μ).
20. A package according to claim 1, wherein the second film comprises an exterior layer of a material selected from the group consisting of oriented polyethylene terephthalate, oriented polypropylene, oriented polyimide and paper.
21. A package according to claim 20, where the exterior layer of the second film is the exterior package surface.
22. A package according to claim 2, wherein the lamination layer comprises polyethylene.
23. A package according to claim 23, wherein the lamination layer comprises a blend of an ultra-low density polyethylene resin and a linear low density polyethylene resin.
24. A package according to claim 24, wherein the lamination layer has a thickness of between 0.3 mil and 1.0 mil (7.62μ and 25.4μ).
25. A package according to claim 1, where the package is either a vertical flow-wrap package or a horizontal flow-wrap package.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Further features and advantages of the present invention will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION OF THE INVENTION
[0027] A preferred embodiment of the peel-open, reclosable package of the present invention is made from a single thermoplastic laminate 10 which includes a first laminate side 10a, an opposing second laminate side 10b, a top surface 10c and a bottom surface 10d as depicted in
[0028] Referring now to
[0029]
[0030] Package 100b is formed by folding laminate 10 upon itself connecting first laminate side 10a to second laminate side 10b by heat sealing sides 10a and 10b together to produce a first package wall 114a, an opposite second package wall 114b (not shown), a first fin seal 115a positioned proximal to a first side edge 118a, and a first folded edge 119a located at a second side edge 118b. In this preferred embodiment, package 100b also includes a second fin seal 115b positioned proximal to a third side edge 118c, and a third fin seal 115c positioned proximal to a fourth side edge 118d. As can be seen, first fin seal 115a is perpendicular to both second fin seal 115b and third fin seal 115c. In this embodiment, package 100a includes a peelable, resealable heat-seal seam 101b configured within first fin seal 11Sa of the package. As depicted, peelable, resealable heat-seal seam 101a extends substantially from the first package end 118a to the opposing second package end 118b and includes an asymmetric cross-sectional seal interface 500 illustrated in
[0031] Alternatively, the present invention can be illustrated in
[0032] Referring now to
[0033] Alternatively, the present invention can be illustrated in
[0034]
EXAMPLES
[0035] As used herein, the term “frangible layer” refers to one layer or more layers which exhibit adhesive failure, i.e., separation or delamination at an interface from an adjoining layer by application of a pulling or peeling force, or cohesive failure, i.e., separation within the frangible layer by application of a pulling or peeling force. “Peelable seal” and like terminology are used herein to refer to a seal, and especially heat seals, which are engineered to be readily peelable without uncontrolled or random tearing or rupturing the packaging materials which may result in premature destruction of the package and/or inadvertent contamination or spillage of the contents of the package. A peelable seam is one that can be manually peeled apart to open the package at the seal without resort to a knife or other implement to tear or rupture the package. The force required to affect adhesive or cohesive failure of a frangible layer may be measured by its “peel strength” in accordance with ASTM F-904 test methods. A frangible layer is adapted to remain secure and unbroken during package fabrication, distribution and storage, and yet may be relatively easily ruptured. Accordingly, the peel strength of a frangible layer is between 500 gram-force/inch (87.6 Newton/meter) and 5000 gram-force/inch (875.5 Newton/meter) as measured in accordance with ASTM F-904 test method. As used herein, the term “resealable” refers to a film interface formed by adhesive failure between the frangible layer and an adjacent layer and/or cohesive failure within the frangible layer which is adapted to re-adhere to itself after separation. The force required to “reseal” these interfaces is proportional to the manual pressure exerted on the film. Consequently, a peelable and resealable interface will exhibit a first interfacial peel strength and a second interfacial (or re-tack) peel strength. The peelable, resealable fin seals of the present invention will have a first peel strength of between 500 gram-force/inch (87.6 Newton/meter) and 5000 gram-force/inch (875.5 Newton/meter) and a second peel strength of between 350 gram-force/inch (61.3 Newton/meter) and 1000 gram-force/inch (175.1 Newton/meter) as measured in accordance with ASTM F-904 test method.
[0036] As used herein, the phrase “asymmetric cross-sectional sealing interface” refers to an “inside-inside” fusion bond or heat seal formed from a single multilayer laminate where there are two “different” structural film sections on either side of the bond interface. As used herein, the term “different” refers to a first structural film section which is not a mirror-image of a second structural film section bonded together at the sealing interface. For example, an asymmetric cross-sectional sealing interface may be represented by the following: A/B/C//B/C/A where “//” is the bond interface, A/B/C is a first structural film section having layer compositions A, B and C; and B/C/A is a second structural film section having the same layer compositions A, B and C as the first section, but are arranged in a different layer sequence. An asymmetric cross-sectional sealing interface may also be represented by the following: A/B/C/D//D/C where is the bond interface, A/B/C/D is a first structural film section having layer compositions A, B, C and D; D/C is a second structural film section having an identical layer compositions C and D as the first section but omits layers A and B. An asymmetric cross-sectional sealing interface may still further be represented by the following: A/B/C/D//D/C/E where “//” is the bond interface, A/B/C/D is a first structural film section having layer compositions A, B, C and D; D/C/E is a second structural film section having an identical layer compositions C and D, but omits layer A and B, and includes layer E which is not present in the first section.
[0037] Referring now to
[0038] The total thickness of first film 1100 of the present invention is generally from about 12.7 μm (0.5 mil) to about 254 μm (10 mil), most typically from about 25.4 μm (1 mil) to about 127 μm (5 mil).
[0039] In this particular example, second film 1200 includes a mono-layer structure comprising an oriented material or paper. Oriented materials may include, but are not limited to oriented polyethylene terephthalates, oriented polypropylenes and oriented polyamides. In another embodiment, second film 1200 may include additional layers as desired. In a preferred embodiment, layer 1200 is an oriented polyethylene terephthalate film having a total thickness of between 48 gauge and 142 gauge (12.2 μm and 36.1 μm).
[0040] This example also includes a lamination layer 1300. In one embodiment, lamination layer 1300 includes a material which adheres first film 1100 and second film 1200 together. In one preferred embodiment, lamination layer 1300 is heat sealable to both first film 1100 and second film 1200. Materials suitable for use in heat sealing first film 1100 and second film 1200 together may include but are not limited to low density polyethylenes, very low density polyethylenes, ultra-low density polyethylenes, linear low density polyethylenes, ethylene α-olefin copolymers; ethylene vinyl acetate copolymers; ethylene methacrylate copolymers, and blends thereof. Lamination layer 1300 may also include blends of anhydride modified polyethylenes and un-modified polyethylenes. The total thickness of lamination 1300 is generally from between about 0.1 mil and 1.0 mil (2.54 μm and 25.4 μm) and typically from between 0.3 mil and 0.75 mil (7.62 μm and 19.1 μm).
Working Example
[0041] In the following example, the film structure for first film 1100 was produced using a blown film co-extrusion apparatuses, and methods which are well known to those skilled in the art. The blown film co-extrusion film apparatus includes a multi-manifold flat die head for film through which the film composition is forced and formed into a flat sheet. The sheet is immediately quenched e.g., via cooled water bath, solid surface and/or air, and then formed into a film.
[0042] In the production of Example 1 as illustrated in
Example 1
[0043] Example 1 is one embodiment of laminate 2000 of the present invention having a structure and layer compositions as described below and as illustrated in
[0052] Layer 1107: 85 wt.-% of a linear low density polyethylene (LLDPE)-Sclair® FP619-A (Nova Chemicals Corporation, Calgary, Alberta, Canada), 9 wt.-% of an anhydride modified polyethylene-Tymax® GT4300 (Westlake Chemical, Houston, Tex., USA) and 6 wt.-% of a polyethylene masterbatch containing processing additives.
[0053] Turning now to
[0054] The above description and examples illustrate certain embodiments of the present invention and are not to be interpreted as limiting. Selection of particular embodiments, combinations thereof, modifications, and adaptations of the various embodiments, conditions and parameters normally encountered in the art will be apparent to those skilled in the art and are deemed to be within the spirit and scope of the present invention.