Methods of making paper and labels
11235611 · 2022-02-01
Assignee
Inventors
- Joel Van Boom (Santa Ana, CA, US)
- William R. Krahl (Baldwinsville, NY, US)
- Jeff Ehrmann (Santa Ana, CA, US)
Cpc classification
G09F2003/0201
PHYSICS
B31D2201/02
PERFORMING OPERATIONS; TRANSPORTING
B05D1/28
PERFORMING OPERATIONS; TRANSPORTING
B31D1/02
PERFORMING OPERATIONS; TRANSPORTING
B41M5/40
PERFORMING OPERATIONS; TRANSPORTING
B05C1/16
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/24893
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B05C1/0826
PERFORMING OPERATIONS; TRANSPORTING
B08B1/00
PERFORMING OPERATIONS; TRANSPORTING
B41M5/42
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/24934
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/24331
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B31D1/021
PERFORMING OPERATIONS; TRANSPORTING
B41M5/502
PERFORMING OPERATIONS; TRANSPORTING
B41M2205/04
PERFORMING OPERATIONS; TRANSPORTING
B41M5/41
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41M5/00
PERFORMING OPERATIONS; TRANSPORTING
B31D1/02
PERFORMING OPERATIONS; TRANSPORTING
B41M5/41
PERFORMING OPERATIONS; TRANSPORTING
B08B7/00
PERFORMING OPERATIONS; TRANSPORTING
B41M5/40
PERFORMING OPERATIONS; TRANSPORTING
B41M5/42
PERFORMING OPERATIONS; TRANSPORTING
B05D7/00
PERFORMING OPERATIONS; TRANSPORTING
G09F3/00
PHYSICS
B05C1/08
PERFORMING OPERATIONS; TRANSPORTING
B05C1/16
PERFORMING OPERATIONS; TRANSPORTING
B05D1/28
PERFORMING OPERATIONS; TRANSPORTING
B41M5/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Paper is disclosed for use in making repositionable or removable adhesive labels. The adhesive can be applied in patches or discrete areas to the paper or to a layer of material that cleans rollers in the manufacturing line and/or in printers. The adhesive can be applied in single or multiple layers. The paper is light weight paper and preferably thermal paper for use in POS printers.
Claims
1. A method of making paper suitable for use as removable or repositionable labels, the method comprising the steps of: applying at least one layer of adhesive cleaning material to the paper, either directly to the paper or to at least one layer of another material on the paper; substantially drying the cleaning material; applying a first layer of adhesive to the cleaning material; substantially drying the adhesive; applying at least another layer of adhesive on the first layer of adhesive; substantially drying each another layer before applying an additional layer; each layer of adhesive being applied to generate isolated areas of adhesive surrounded by cleaning material; the cleaning material having an affinity for the adhesive so that, in use, the cleaning material tends to clean rollers over which the adhesive bearing paper may pass.
2. A method as claimed in claim 1, wherein the amount of adhesive applied in the first layer is less than the amount applied in the second layer or in the layers after the first layer, collectively.
3. A method as claimed in claim 1, wherein there are two layers of adhesive.
4. A method as claimed in claim 1, wherein the adhesive is applied so as to leave adhesive free areas extending across the width of the paper.
5. A method as claimed in claim 1, wherein the areas have a repeat length or repeat lengths configured to be not equal to the circumference of the roller(s).
6. A method of making adhesive paper suitable for use as removable or repositionable labels, the method comprising: applying a coating on one side of the paper, the coating comprising a material having an affinity for the adhesive; applying a first layer of the adhesive on the coating and in a pattern of discrete adhesive areas each substantially surrounded by exposed coating; applying at least one subsequent layer of adhesive on top of the previous layer or in the case of more than one such subsequent layer on top of the previous layers of adhesive; each subsequent layer not being applied outside of the adhesive areas of the previous layer or layers and being substantially the same or less size than each of the previous layer or layers.
7. A method as claimed in claim 6, wherein the dry weight of adhesive applied per unit area of the paper is different between one application and another application.
8. A method as claimed in claim 6, wherein the adhesive applied in one application is different from the adhesive applied in another application.
9. A method as claimed in claim 6, wherein the paper has two or three layers of adhesive.
10. A method as claimed in claim 6, wherein the amount of adhesive on the paper is from about 6 to 18 gsm of dry adhesive.
11. A method as claimed in claim 6, wherein the paper is thermal paper.
12. A method as claimed in claim 6, wherein the adhesive areas have the shape that is substantially that of a parallelogram having two interior angles greater than 90 degrees.
13. A method as claimed in claim 6, wherein the paper comprises one or more columns of adhesive areas, each column comprising pairs of such adhesive areas in which the individual adhesive areas are arranged at an angle to each other.
14. A method of making paper suitable for use as removable or repositionable labels, the method comprising the steps of applying at least one layer of adhesive cleaning material to the paper, either directly to the paper or to at least one layer of another material on the paper; substantially drying the cleaning material; applying at least one layer of adhesive to the cleaning material; substantially drying the adhesive; applying at least one layer of cleaning material over the adhesive, the layer or layers having openings therethrough to expose a pattern of adhesive; the cleaning material having an affinity for the adhesive so that, in use, the cleaning material tends to clean rollers over which the adhesive bearing paper may pass.
15. A method as claimed in claim 14, wherein the paper is thermal paper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Some preferred features of this disclosure will now be more particularly described by reference in and to the following figures, which are only exemplary of the disclosure.
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DETAILED DESCRIPTION
(24)
(25) A pattern of adhesive (3) is applied to the inner surface (4) of the roll and a release coating (5) is applied to the outer surface (6) of the roll, so that the adhesive layer will not stick to the roll itself.
(26) Preferably the edges (7) and (8) of the inner surface of the roll have an adhesive free zones (9, 10) along each of the outer edges of the inner surface and having transverse widths (E1, E2).
(27) Optionally, the center line (11) in the center of the web and extending along with longitudinal (L) axis is also an adhesive free zone (12) having a transverse width (C).
(28) Adhesive patches (13) are preferably separated from one another. Thus, the adhesive can form islands of adhesive. Thus, the adhesive is preferably not continuous along the length of the paper.
(29)
(30) The adhesive (24) preferably comprise two or three layers or applications of adhesive. Two layers or applications are more preferred in which the first layer or application is applied in less volume than the second. For example, the first can be from about 6.0 to 15.5 gsm of wet adhesive running at approximately 47% solids, preferably from about 8.0 to about 10.0 gsm of wet adhesive; and the second from about 8.0 to about 22 gsm of wet adhesive running at approximately 47% solids; preferably from about 10.0 to about 12.0 gsm of wet adhesive. It is understood that the first layer of adhesive can be applied in the same or greater volume than the second layer. It is also understood that the first layer of adhesive can run at a different level of solids than the second layer.
(31) The adhesive is preferably a microsphere adhesive which typically has desirable adhesion versus removability properties. Microsphere adhesives are typically composed of spheres measuring about 10 to 250 microns in diameter, preferably from 25 to 50 microns, which form an uneven film, limiting the amount of surface area contact between adhesive and substrate because of the microspheres. Suitable adhesives can be obtained from Franklin Adhesives or National Starch, with a preferable adhesive available from Royal Adhesives under product number 3991 PLV.
(32)
(33) It will be appreciated by those skilled in the art that different processes could be used to make the paper and paper rolls of this disclosure. It will also be appreciated that variations of the process described in
(34) As shown in
(35) After each coating is applied, heaters (40, 41, 42, 43 and 44) associated with each station dry the relevant coating on the paper (31) as the paper passes through the respective unit.
(36) In each heater, the paper follows an elongated path past heating lamps, the length of the pathway through a heater and the number of heating lamps used being selected to ensure that when the paper (31) exits the heater of a particular station it is substantially dry, and yet, in the case of thermal paper, the temperature in the heater is not allowed to rise to such a level sufficient to activate the thermal coating on the paper that would discolor the paper.
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(38) The paper is then fed to cutting zone (56), where a blade system (57) cuts the paper to generate a separate receipt (58).
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(45) Similarly,
(46) Similarly,
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(48) The construction of
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(58) Thus, the paper roll in
(59) Accordingly, this disclosure provides:
(60) Paper, suitable for use as removable or repositionable labels, comprising:
(61) a paper substrate, having a weight of less than about 70 gsm, a width extending between lateral edges, a longitudinal axis extending along the center of the width, an upper side and a lower side,
(62) the upper side supporting a release layer;
(63) the lower side supporting at least one layer of an adhesive cleaning material;
(64) a pattern of adhesive on the adhesive cleaning material;
(65) the pattern of adhesive being disposed on both sides of the longitudinal axis in the form of a plurality of substantially discrete adhesive areas, so that the adhesive along the paper in the direction of the longitudinal axis is not continuous;
(66) at least some of the adhesive areas being applied in multiple layers.
(67) A roll of thermal paper,
(68) the paper having a weight of less than about 70 gsm;
(69) the roll comprising a first side treated with thermally reactive material, a top coat over the thermally reactive material and a release layer on the topcoat;
(70) an adhesive cleaning layer on the other side of the paper and adhesive on the cleaning layer;
(71) the adhesive being such that labels produced from the roll are removable or repositionable;
(72) the adhesive being in discrete areas surrounded by exposed cleaning layer.
(73) A roll of paper, for producing removable or repositionable adhesive labels on a POS printer,
(74) the paper having a weight of less than about 70 gsm,
(75) the roll comprising on one side of the paper adhesive in the form of substantially discrete patches applied to one or more intervening layers between the paper and the adhesive;
(76) the amount of adhesive on the paper being from about 6 to about 18 gsm of dry adhesive.
(77) Paper as described above, wherein the amount of adhesive is from about 8 to about 10 gsm.
(78) A roll of paper,
(79) having a weight of less than about 70 gsm, and
(80) having adhesive patches along the length of the roll to produce at least one repeat pattern in that direction;
(81) each repeat pattern having a repeat length;
(82) the patches being separated by areas of non-adhesive material that has an affinity for the adhesive;
(83) the spacing of the adhesive and non-adhesive being configured to interact with a printer having a platen roll to facilitate the passage of the paper through the printer,
(84) the platen roll having a circumference;
(85) the ratio of each repeat length to the circumference being not a whole number.
(86) A roll as described above, having one or two repeat lengths.
(87) A roll as described above, wherein each repeat length is less than the circumference.
(88) A roll as described above, wherein the circumference is one to two inches.
(89) Paper as described above, wherein the paper is thermal paper.
(90) Paper, as described above, having a longitudinal axis.
(91) Paper as described above, wherein the longitudinal axis is in the center of the width of the paper.
(92) Paper as described above, having a zone free of adhesive extending along the longitudinal axis.
(93) Paper as described above, wherein the adhesive is arranged in columns, the columns being parallel to and on both sides of the longitudinal axis.
(94) Paper as described above, wherein there are two columns, with one on either side of the longitudinal axis.
(95) Paper as described above, wherein the adhesive is arranged in one column on the longitudinal axis.
(96) Paper as described above, wherein the adhesive is arranged at an angle of from about 20-70° to the longitudinal axis.
(97) Paper as described above, wherein the adhesive is arranged at an angle of about 45° to the longitudinal axis.
(98) Paper as described in paragraphs 0118 or 0127 to 0132, wherein the adhesive is arranged asymmetrically on either side of the longitudinal axis.
(99) Paper as described above, wherein the adhesive covers from about 65-85% of the linear length of the paper.
(100) Paper as described above, wherein the adhesive covers as least 60% of the width of the paper.
(101) Paper as described above, wherein the adhesive covers 75-80% of the width of the paper.
(102) Paper as described above, wherein the adhesive covers at least 40% of the surface area of the paper.
(103) Paper as described above, wherein the adhesive covers at least 60% of the surface area of the paper.
(104) Paper as described above, wherein the paper weight is from about 40 to about 65 gsm.
(105) Paper as described above, wherein the paper weight is about 55 gsm.
(106) A printer loaded with paper as described above.
(107) Use of paper as described above to produce removable or repositionable labels.
(108) A method of making paper suitable for use as removable or repositionable labels, the paper having a weight of less than about 70 gsm, the method comprising the steps of
(109) applying at least one layer of primer to the paper, either directly to the paper or to at least one layer of another material on the paper;
(110) substantially drying the primer;
(111) applying a first layer of adhesive to the primer;
(112) substantially drying the adhesive;
(113) applying at least another layer of adhesive on the first layer of adhesive;
(114) substantially drying each another layer before applying an additional layer;
(115) each layer of adhesive being applied to generate isolated areas of adhesive surrounded by primer;
(116) the primer having an affinity for the adhesive so that, in use, the primer tends to clean rollers over which the adhesive bearing paper may pass.
(117) A method as described above, wherein the amount of adhesive applied in the first layer is less than the amount applied in the next layer.
(118) A method as described above, wherein there are two layers of adhesive.
(119) A method as described above, wherein the adhesive is applied so as to leave adhesive free areas extending across the width of the paper.
(120) A method as described above, wherein the separation of the areas is configured to be not equal to the circumference of the rollers.
(121) A method as described above, as applied to paper as described above.
(122) A method of cleaning a roller in a printer over which paper bearing adhesive passes, the method comprising:
(123) providing paper as described above;
(124) moving the paper past the roller so that the adhesive cleaning material, adhesive cleaning layer or non-adhesive material having an affinity for the adhesive, respectively, tends to remove adhesive from the roller to minimize the paper jamming or fouling the printer.
(125) A method as described above wherein the primer or cleaning material comprises polyvinyl acetate.
(126) A method as described above, wherein the primer or cleaning material comprises titanium dioxide.
(127) A method of making removable or repositionable lightweight paper labels, the method comprising operating a printer loaded with paper as described above, wherein the printer cuts the paper to make the labels and in so doing cuts though the adhesive.
(128) A method of making adhesive paper suitable for use as removable or repositionable labels, the paper having a weight of less than about 70 gsm, the method comprising;
(129) applying a coating on one side of the paper, the coating comprising a material having an affinity for the adhesive;
(130) applying a first layer of the adhesive on the coating and in a pattern of discrete adhesive areas each substantially surrounded by exposed coating;
(131) applying at least one subsequent layer of adhesive on top of the previous layer or layers of adhesive;
(132) each subsequent layer not being applied outside of the adhesive areas of the previous layer or layers and being substantially the same and/or less size than each of the previous layer or layers.
(133) A method as described above, wherein the material acts as a cleaning agent for adhesive deposited on rollers in the manufacturing line and/or printers.
(134) A method as described above, wherein the dry weight of adhesive applied per unit area of the paper is different between one application and another application.
(135) A method as described above, wherein the adhesive applied in one application is different from the adhesive applied in another application.
(136) A method as described above, wherein the paper has two or three layers of adhesive.
(137) A method as described above wherein the amount of adhesive on the paper is from about 6 to 18 gsm of dry adhesive.
(138) A method as described above, wherein the paper is thermal paper.
(139) A method as described above, wherein the adhesive areas have the shape that is substantially that of a parallelogram having two interior angles greater than 90 degrees.
(140) A method as described above, wherein the paper comprises one or more columns of adhesive areas, each column comprising pairs of such adhesive areas in which the individual adhesive areas are arranged at an angle to each other.
(141) A method as described above, wherein the angle is about 45 degrees.
(142) A method as described above, as applied to the paper as described above.