Cased bore straddle packer
11454085 · 2022-09-27
Assignee
Inventors
Cpc classification
E21B23/006
FIXED CONSTRUCTIONS
E21B33/124
FIXED CONSTRUCTIONS
International classification
E21B33/124
FIXED CONSTRUCTIONS
E21B33/128
FIXED CONSTRUCTIONS
E21B23/00
FIXED CONSTRUCTIONS
E21B23/04
FIXED CONSTRUCTIONS
Abstract
A cased bore straddle packer has an upper unload sub sleeve with fluid ports that are selectively aligned with corresponding ports in an upper unload sub mandrel component and a lower unload sub sleeve with fluid ports that are selectively aligned with corresponding ports in a lower unload sub mandrel component to permit fluid to be selectively dumped from the straddle packer. Control of the alignment of the respective ports is effected by manipulating an auto-J ratchet machined into a multicomponent mandrel of the straddle packer. The auto-J ratchet is controlled from the surface using completion string pull and push manipulations.
Claims
1. A cased bore straddle packer comprising: a multicomponent mandrel that extends from an upper end to a lower end of the cased bore straddle packer, the multicomponent mandrel having a completion string connection mandrel component at the upper end of the straddle packer to permit the connection of a completion tubing string to the straddle packer, an upper packer element mandrel component with an upper packer element piston, and a lower packer element piston mandrel component with a lower packer element piston; an upper packer element adapted to surround the multicomponent mandrel uphole of a flow activation mandrel component and a lower packer element adapted to surround the multicomponent mandrel downhole the flow activation mandrel component; an upper packer element compression sleeve uphole of the upper packer element, the upper packer element compression sleeve adapted to reciprocate on the upper packer element mandrel component, and a lower packer element compression sleeve adapted to reciprocate on the lower packer element piston mandrel component downhole the lower packer element; an auto-J ratchet groove in the multicomponent mandrel downhole of the lower packer element, the auto-J rachet groove having a slip engage notch adapted to permit string weight on the completion tubing string to force the multicomponent mandrel downhole to urge the upper packer element to an initial set condition and the lower packer element to the initial set condition; an upper packer element piston port downhole of the upper packer element piston adapted to permit fluid pumped through the completion string to enter an upper packer element piston chamber and urge the upper packer element compression sleeve to boost compression of the upper packer element when high pressure fluid is pumped into the cased bore straddle packer; and a lower packer element piston port in the lower packer element piston component to permit the pumped fluid to enter a lower packer element piston chamber to urge the lower packer element compression sleeve to boost compression of the lower packer element.
2. The cased bore straddle packer as claimed in claim 1 further comprising a set of mechanical slips downhole of the lower packer element compression sleeve, and a downhole end of the lower packer element compression sleeve provides an uphole slip ramp for urging the set of mechanical slips to a set condition in which the mechanical slips bite a casing of the cased bore.
3. The cased bore straddle packer as claimed in claim 2 further comprising a drag block slip sub downhole of the mechanical slips, the drag block slip sub providing a downhole slip ramp for urging the mechanical slips to the set condition.
4. The cased bore straddle packer as claimed in claim 3 wherein the drag block slip sub supports the auto-J ratchet lug.
5. The cased bore straddle packer as claimed in claim 3 further comprising a set of drag blocks adapted to engage the casing to provide frictional resistance to movement of the cased bore straddle packer within the cased bore, to permit the auto-J latch to be shifted from the neutral notch position to the slip engage notch position and vice versa, the drag blocks being supported by the drag block slip sub.
6. The cased bore straddle packer as claimed in claim 1 further comprising a hydraulic slip sub connected to an uphole end of the upper packer element compression sleeve, the hydraulic slip sub reciprocating on the upper packer element compression piston mandrel component of the multicomponent mandrel which includes hydraulic slip pressure ports that permit the fluid pumped through the completion string to urge hydraulic slips of the hydraulic slip sub into biting contact with the casing of the cased bore.
7. The cased bore straddle packer as claimed in claim 6 further comprising hydraulic slip springs that urge the hydraulic slips to a normally unset condition.
8. The cased bore straddle packer as claimed in claim 1 further comprising: an upper unload sub sleeve with fluid ports that are selectively aligned with corresponding upper unload sub mandrel ports in an upper unload sub mandrel component of the multicomponent mandrel; a lower unload sub sleeve with fluid ports that are selectively aligned with corresponding lower unload sub mandrel ports in a lower unload sub mandrel component of the multicomponent mandrel.
9. The cased bore straddle packer as claimed in claim 8 wherein an uphole end of the upper unload sub mandrel component and a downhole end of the lower unload sub mandrel component respectively include anti-rotation slots and the upper unload sub sleeve and the lower unload sub sleeve include anti-rotation lugs that engage the respective anti-rotation slots to inhibit rotation of the upper unload sub mandrel component with respect to the upper unload sub sleeve and rotation of the lower unload sub mandrel component with respect to the lower unload sub sleeve.
10. The cased bore straddle packer as claimed in claim 1 further comprising a collar locator at a downhole end of the cased bore straddle packer to permit an operator of the cased bore straddle packer to detect casing collars in the cased bore.
11. The cased bore straddle packer as claimed in claim 1 further comprising a straddle packer guide cap connected to a downhole end of the multicomponent mandrel.
12. A cased bore straddle packer, comprising: a multicomponent mandrel that extends from an uphole end to a downhole end of the cased bore straddle packer, the multicomponent mandrel having a completion string connection mandrel component at an uphole end of the cased bore straddle packer to permit the connection of a completion tubing string to the cased bore straddle packer; an upper packer element uphole of a flow activation mandrel component of the multicomponent mandrel and a lower packer element down hole of the flow activation mandrel component; an upper packer element compression sleeve adjacent an uphole end of the upper packer element, the upper packer element compression sleeve being adapted to reciprocate over an upper packer element compression piston on an upper packer element mandrel component of the multicomponent mandrel, and a lower packer element compression sleeve adjacent a downhole end of the lower packer element, the lower packer element compression sleeve being adapted to reciprocate over a lower packer element compression piston of a lower packer element compression piston mandrel component of the multicomponent mandrel; and an auto-j ratchet with an auto-J ratchet lug that engages an auto-J ratchet groove in the multicomponent mandrel, having neutral notch positions in which mechanical slips are in an unset condition and the upper and lower packer elements are respectively in relaxed conditions, interleaved with slip engage notch positions in which the mechanical slips are moved to a set condition and the upper and lower packer elements are compressed into contact with a casing of the cased well bore in an initial set condition when string weight is applied to the completion tubing string.
13. The cased bore straddle packer as claimed in claim 12 further comprising a set of drag blocks below the mechanical slips, the drag blocks being adapted to engage the casing and provide frictional resistance to movement of the straddle packer, to permit the auto-J ratchet to be shifted from the neutral notch position to the slip engage notch position by manipulation of the completion tubing string.
14. The cased bore straddle packer as claimed in claim 12 further comprising an upper unload sub uphole of the upper packer element compression sleeve and a lower unload sub downhole of the lower packer element compression sleeve, the upper unload sub and the lower unload sub respectively having fluid ports adapted to provide fluid communication between a central passage of the multicomponent mandrel and an annulus of a cased well bore when the auto-j ratchet lug is in the neutral notch position.
15. The cased bore straddle packer as claimed in claimed 12 further comprising a floating packer element compression sleeve that reciprocates on the multicomponent mandrel between a downhole end of the flow activation sleeve and an uphole end of the lower packer element.
16. The cased bare straddle packer as claimed in claim 12 further comprising a hydraulic slip sub connected to an uphole end of the upper packer element compression sleeve, the hydraulic slip sub comprising hydraulic slips with hydraulic slip springs that urge the hydraulic slips to a normally unset condition, the hydraulic slip sub being adapted to reciprocate on the upper packer element mandrel component of the multicomponent mandrel, which comprises hydraulic slip pressure ports that, permit high pressure fluid pumped through the completion string to urge the hydraulic slips into biting contact with the casing of the cased bore.
17. The cased bore straddle packer as claimed in claim 12 further comprising a collar locator on a downhole end of the multicomponent mandrel.
18. A cased bore straddle packer, comprising: a multicomponent mandrel that extends from an uphole end to a downhole end of the cased bore straddle packer, the multicomponent mandrel having a completion string connection mandrel component at an uphole end of the cased bore straddle packer to permit the connection of a completion tubing string to the cased bore straddle packer; an auto-j ratchet with an auto-J ratchet lug that engages an auto-J ratchet groove in the multicomponent mandrel having neutral notch positions, in which mechanical slips are in an unset condition and upper and lower packer elements are in relaxed conditions, interleaved with slip engage notch, positions, in which the mechanical slips are urged to a set condition and the upper and lower packer elements are compressed into contact with a casing of the cased well bore in an initial set condition when string weight is applied to the completion tubing string; and an upper packer element compression sleeve adjacent an uphole end of an upper packer element, the upper packer element compression sleeve being adapted to reciprocate over an upper packer element compression piston on an upper packer element mandrel component of the multicomponent mandrel to boost compression of the upper packer element in response to fluid pressure pumped through the completion string, and a lower packer element compression sleeve adjacent a downhole end of a lower packer element, the lower packer element compression sleeve being adapted to reciprocate over a lower packer element compression piston of a lower packer element piston mandrel component of the multicomponent mandrel to boost compression of the lower packer element in response to the fluid pressure pumped through the completion string.
19. The cased bore straddle packer as claimed in claim 18 further comprising an upper unload sub sleeve adapted to reciprocate on an upper unload sub mandrel component of the multicomponent mandrel and a lower unload sub sleeve adapted to reciprocate on a lower unload sub mandrel component of the multicomponent mandrel, the upper unload sub sleeve having fluid ports that are aligned with corresponding fluid ports in the upper unload sub mandrel component only when the auto-j ratchet lug is in a neutral notch position and the lower unload sub sleeve having fluid ports that are aligned with corresponding fluid ports in the lower unload sub mandrel component only when the auto-j ratchet lug is in the neutral notch position.
20. The cased bore straddle packer as claimed in claim 19 further comprising hydraulic slips adapted to be urged into biting contact with a casing of the cased well bore in response to the fluid pressure pumped through the completion tubing string.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Having thus generally described the nature of the invention, reference will now be made to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(8) The invention provides a cased wellbore straddle packer with a fluid pressure boosted packer set. The straddle packer has spaced-apart upper and lower packer elements that bracket fluid ports in a flow activation sleeve of the straddle packer. The fluid ports in the flow activation sleeve permit high-pressure frac fluid to be pumped through a completion string connected to the straddle packer and into a section of the cased wellbore isolated by the respective spaced-apart upper and lower packer elements. An auto-j ratchet retains a multicomponent mandrel of the straddle packer in a fluid-unload position while the straddle packer is run into a cased or open well bore. The straddle packer may be run into the well bore using a coil tubing or jointed tubing completion string. The straddle packer is run into the wellbore against the frictional resistance of drag blocks provided below the lower packer element.
(9) A collar locator on a bottom end of the straddle packer permits the operator to detect casing collars in a cased well bore to track the straddle packer location in the cased well bore. Once a desired location in the cased wellbore has been reached, the completion tubing string is pulled up to activate an auto-j ratchet and release the multicomponent mandrel of the straddle packer from the fluid-unload position. After the auto-j ratchet has been activated, the multicomponent mandrel can be moved into an initial packer set position. A completion string compression weight of around 10,000 pounds, for example, is then applied at the surface to the completion string. The completion string compression weight slides the multicomponent mandrel downward through the straddle packer to deploy mechanical slips below the lower packer element. On deployment, the mechanical slips are forced outwardly and engage the casing to lock the straddle packer in the desired location. The movement of the multicomponent mandrel and the compression weight on the completion tubing string also compresses the upper and lower packer elements to provide an initial fluid seal between the straddle packer and the cased well bore around the fluid ports in the flow activation sleeve. High-pressure fluid is then pumped down the completion string. The high-pressure fluid flows through fluid ports in the flow activation sleeve into the cased well bore. The high-pressure fluid also flows through hydraulic slip pressure ports and sets hydraulic slips located above the upper packer element to further anchor the straddle packer in the cased wellbore. The high-pressure fluid likewise flows through upper and lower pressure boost piston ports which drives upper and lower compression sleeves against the respective upper and lower packer elements to further compress the respective upper and lower packer elements and boost the respective upper and lower packer element seals. As the fluid pressure rises, the compressive force applied to the respective upper and lower packer elements by the respective upper and lower compression sleeves increases correspondingly. Consequently, the higher the frac fluid pressure, the greater the boost pressure on the respective packer element seals and the more secure those seals become.
(10) In the event of a screen-out in which proppant backs up and fills the straddle packer, an upper unloader sub above the upper packer element and a lower unloader sub below the lower packer element can be respectively activated by releasing the pump pressure on the completion string. This permits the hydraulic slips to unset. The completion tubing string is then pulled up to slide the multicomponent mandrel back from the straddle packer set position to the straddle packer fluid-unload position. In the straddle packer fluid-unload position, fluid ports in respective upper and lower unloader sub mandrel components of the multicomponent mandrel are in fluid communication with the cased well bore. This permits clean fluid to be pumped down the completion tubing string and circulated through the straddle packer and into the annulus of the cased wellbore. Circulating the clean fluid permits any frac proppant trapped in and around the straddle packer to be flushed out of the cased wellbore to free up the straddle packer and permit it to be moved to a next location of interest, or pulled out of the wellbore.
(11) TABLE-US-00001 Part No. Part Description 10 Straddle packer 11 Completion string 12 Well bore casing 14 Multicomponent mandrel 16 Completion string connection mandrel component 18 Upper end sleeve 20 Upper unload sub sleeve 22 Upper unload sub mandrel component 23 Upper unload sub mandrel ports 24 High-pressure fluid seals 26 Cap screws 27 Cap screws 28a, 28b Anti-rotation slots 30a, 30b Anti-rotation lugs 32 High-pressure fluid seal 34 Captive seal 36 Captive seal retainer ring 38 High-pressure fluid seal 40 High-pressure fluid seal seat ring 42 Tandem sub 44 High-pressure fluid seal 46 Hydraulic slip sub 47 Upper packer element mandrel component 48 High-pressure fluid seal 50 High-pressure fluid seal 51 Hydraulic slips 52 Hydraulic slip retainer plates 54 Hydraulic slip retainer plate screws 56 Hydraulic slip pressure ports 58 Hydraulic slip spring assemblies 60 High-pressure fluid seal 62 High-pressure fluid seal 64 High-pressure fluid seal 66 High-pressure fluid seal 70 Upper packer element compression sleeve 72 Upper packer element compression sleeve pressure balance ports 73 Upper packer element compression piston 74 Upper packer element compression piston seal 75 Upper packer element piston chamber 76 Upper packer element piston ports 77 High-pressure fluid seal 78 Upper packer element 80 Flow activation sleeve 82 Flow activation sleeve ports 84 Flow activation mandrel component 86 Flow activation mandrel ports 88 High-pressure fluid seal 90 High-pressure fluid seal 92 High-pressure fluid seal 94 High-pressure fluid seal 96 Initial set sub mandrel component 98 Floating packer element compression ring 100 Lower packer element 102 Lower packer element compression sleeve 104 Lower compression sleeve pressure balance ports 105 High-pressure fluid seal 106 Lower packer element piston ports 108 Lower packer element piston mandrel component 109 Lower packer element piston 110 Lower packer element piston seal 112 Lower packer element piston chamber 114 High-pressure fluid seal 116 Mechanical slips 118 Mechanical slip springs 120 Drag blocks 122 Drag block bow springs 124 Auto-j ratchet lug 126 Auto-j ratchet groove 126a Auto-j ratchet neutral notch 126b Auto-j ratchet slip engage notch 126c Auto-j ratchet shift notch 127 Drag block/slip sub 128 Drag block/slip retainer ring 130 Drag block/slip retainer screws 132 Lower tandem sub 134 Lower unload sub sleeve 135 Lower unload sub sleeve ports 136 Lower unload sub mandrel component 137 Lower unload sub mandrel ports 138 Cap screws 140 Cap screws 142 High-pressure fluid seal 144a, b Lower anti-rotation slots 146a, b Lower anti-rotation lugs 148 High-pressure fluid seal 150 Captive seal 152 Captive seal ring 154 High-pressure fluid seal 156 High-pressure fluid seal seat ring 158 Lower unload sub end cap 160 High-pressure fluid seal 161 Collar locator mandrel component 162 Collar locator ribs 163 Collar locator sleeve 164 Casing collar 166 Collar locator hooks 168 Upper collar locator retainer ring 170 Lower collar locator retainer ring 172 Collar locator retainer screws 174 Upper collar locator seal 176 Upper collar locator seal retainer ring 178 Lower collar locator seal 180 Lower collar locator seal retainer ring 182 Straddle packer guide cap 184 Casing perforations
(12)
(13) Downhole of a bottom end of the flow activation sleeve 80 is a floating packer element compression ring 98, which in combination with the flow activation sleeve 80, compresses the upper packer element 78 and a lower packer element 100 to an initial set condition, as will be explained below with reference to
(14)
(15) The downhole end of the upper unload sub mandrel component 22 is slideably received in an uphole end of the tandem sub 42. An upper packer element mandrel component 47 is threadedly connected to a downhole end of the tandem sub 42. A high-pressure fluid seal 48 inhibits fluid migration around an uphole end of the upper packer element mandrel component 47. A high-pressure fluid seal 50 inhibits an uphole migration of fluid that flows into the hydraulic slip sub 46 through hydraulic slip pressure ports 56, and a high-pressure fluid seal 60 inhibits a downhole migration of that fluid, as will be explained below in more detail. A high-pressure fluid seal 62 inhibits fluid migration into a downhole end of the hydraulic slip sub 46. A high-pressure fluid seal 64 inhibits fluid migration into the uphole end of the upper packer element compression sleeve 70, and a high-pressure fluid seal 66 inhibits fluid migration from a backside of an upper packer element compression piston 73. An upper packer element compression piston seal 74 inhibits fluid migration out of an upper packer element piston chamber 75 that receives high-pressure fluid injected through upper packer element piston ports 76. A high-pressure fluid seal 77 inhibits fluid migration around a downhole end of the upper packer element compression sleeve 70.
(16) The upper packer element 78 is carried on an uphole end of a flow activation mandrel component 84 threadedly connected to a downhole end of the upper packer element mandrel component 47. As explained above, the flow activation mandrel component 84 contains a plurality of flow activation mandrel ports 86 through which high-pressure fracturing fluid is pumped into a cased wellbore, as will be explained below in more detail with reference to
(17) The downhole end, of the lower packer element compression sleeve 102 is conical and serves as an uphole slip ramp to set the mechanical slips 116, as will be explained below with reference to
(18) Threadedly connected to a downhole end of the drag block/slip sub 127 is the lower tandem sub 132. Threadedly connected to a downhole end of the lower packer element piston mandrel component 108 is a lower unload sub mandrel component 136 having lower unload sub mandrel ports 137, the function of which will be explained below with reference to
(19)
(20)
(21) After the focused fracturing of the selected area of the cased well bore is completed, fracturing fluid pumping is stopped and the completion string 11 is pulled up to begin a shift of the auto-J ratchet to the neutral notch 126a. Pulling up on the work string also moves the straddle packer 10 to the fluid unload position shown in
(22) In an event that the formation around the well bore casing 12 stops accepting fracturing fluid proppant and proppant backs up into the straddle packer 10, a condition commonly referred to as a “screen-out”, pumping is stopped and the completion string 11 is pulled up to open the upper unload sub mandrel ports 23 and the lower unload sub mandrel ports 137, as described above. Clean fluid can then be pumped down the completion string 11 to flush proppant out of the straddle packer 10 through the upper unload sub mandrel ports 23 and the lower unload sub mandrel ports 137, which will allow the upper packer element 78 and the lower packer element 100 to unset, freeing the straddle packer 10 so it can be moved to a new location or removed from the well bore.
(23)
(24)
(25) The explicit embodiments of the invention described above have been presented by way of example only. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.