FABRICATION OF PETAL-SHAPED MASKS FOR SUPPRESSION OF THE ON-AXIS POISSON SPOT IN TELESCOPE SYSTEMS
20170218521 · 2017-08-03
Inventors
- Ron Shiri (Glyndon, MD, US)
- Jeffrey C. Livas (Severna Park, MD, US)
- John G. Hagopian (Harwood, MD, US)
- Matthew T. Showalter (Severn, MD, US)
- Thomas R. Stevenson (Rockville, MD, US)
Cpc classification
G02B27/0927
PHYSICS
G02B27/0988
PHYSICS
International classification
G02B27/09
PHYSICS
G02B27/58
PHYSICS
G02B27/42
PHYSICS
G02B23/04
PHYSICS
G02B23/00
PHYSICS
Abstract
Aspects of the present disclosure involve a system and method for suppressing a Poisson spot. A Poisson spot is a bright spot in the geometrical shadow of circular/spherical shapes. A broad class of telescopes that involve simultaneous transmit and receive require suppression of the reflected light from the secondary mirror on the detector. In one embodiment, coronagraphy petal-shaped masks are fabricated using photolithography and wire-EDM for the suppression of the Poisson spot. The petal-shaped masks can be designed and fabricated to operate at varying Fresnel numbers and petal tip radius-of-curvature (ROC).
Claims
1. A method comprising: transmitting, to a detector, a reflected beam from a mirror of a telescopic instrument obstructed by a symmetrical object, to yield a transmitted and reflected beam, wherein a Poisson spot is formed on the detector; fabricating a petal shaped mask on a surface of the mirror using one of a photolithography process and stand alone electrical machining process; and suppressing by the petal shaped mask the Poisson spot created by the transmitted and reflected beam.
2. The method of claim 1, wherein the reflected beam is from a secondary mirror of the telescopic instrument.
3. The method of claim 1, wherein the telescopic instrument is a space antenna.
4. The method of claim 1, wherein the petal shaped mask is fabricated using the photolithography process and wherein the photolithography processes uses a chromium substrate.
5. The method of claim 1, wherein the petal shaped mask is fabricated using the electrical machining process and wherein the electrical machining process uses thin single-strand metal wire in conjunction with deionized water.
6. The method of claim 1, wherein the petal shaped mask is between 2 mm and 50 mm in diameter.
7. The method of claim 1, wherein the petal shaped mask suppresses an intensity of the Poisson spot along an optical axis of the telescopic instrument with a Fresnel number between 4.7 and 120.
8. The method of claim 4, wherein the petal shaped mask includes a 2 μm petal tip.
9. A system comprising: a source device, the source device configured to transmit a laser beam in a direction of a mirror and wherein the mirror receives the laser beam, reflects the laser beam in a direction of a device, wherein the laser beam reflected in the direction of the device creates a Poisson spot; and a controller that positions a petal shaped mask in proximity to the mirror, wherein the petal shaped mask is fabricated using one of a photolithography process and an electrical machining process, wherein the petal shaped mask is configured to suppress the Poisson spot created by the reflected laser beam.
10. The system of claim 9, wherein the system is a space antenna.
11. The system of claim 9, wherein the petal shaped mask is fabricated using the photolithography process and wherein the photolithography processes uses a chromium substrate.
12. The system of claim 9, wherein the petal shaped mask is fabricated using the electrical machining process and wherein the electrical machining process uses thin single-strand metal wire in conjunction with deionized water.
13. The system of claim 9, wherein the petal shaped mask is between 2 mm and 50 mm in diameter.
14. The system of claim 9, wherein the petal shaped mask suppresses an intensity of the Poisson spot along an optical axis of a telescopic instrument with a Fresnel number between 4.7 and 120.
15. The system of claim 11, wherein the petal shaped mask includes a 2 μm petal tip.
16. A method comprising: transmitting, by a light source, a coherent light beam; receiving a reflected beam associated with the coherent light beam from a mirror at a device, wherein the reflected beam creates a Poisson spot; attaching, by a controller, a petal shaped mask in proximity to the mirror, wherein the petal shaped mask is fabricated using one of a photolithography process and an electrical machining process; and suppressing, by the petal shaped mask, the Poisson spot created by the reflected beam.
17. The method of claim 16, wherein the petal shaped mask is fabricated using the photolithography process and wherein the photolithography processes uses a chromium substrate.
18. The method of claim 16, wherein the petal shaped mask is fabricated using the electrical machining process and wherein the electrical machining process uses thin single-strand metal wire.
19. The method of claim 16, wherein the petal shaped mask is between 2 mm and 50 mm in diameter.
20. The method of claim 17, wherein the petal shaped mask includes a 2 μm petal tip.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The description will be more fully understood with reference to the following figures and data graphs, which are presented as various embodiments of the disclosure and should not be construed as a complete recitation of the scope of the disclosure, wherein:
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
DETAILED DESCRIPTION
[0017] Aspects of the present disclosure involve systems, methods, devices and the like for suppressing a bright Poisson spot from the shadow of an object. In one aspect, coronagraphy petal-shaped masks are fabricated using photolithography for the suppression of the Poisson spot. In another embodiment, coronagraphy petal-shaped masks are fabricated using wire electrical discharge machining (EDM) for the suppression of the Poisson spot. The petal-shaped masks can be designed and fabricated to operate at varying Fresnel numbers and petal tip radius-of-curvature (ROC).
[0018]
[0019] In space missions that use of space antennas (e.g., Laser Interferometry Space Antenna LISA), Poisson spots 108 are often observed. In particular, Poisson spots 108 are observed in space antennas and other broad classes of telescopes that involve simultaneous transmit and receive of information and operate in the infrared region with an on-axis design. This commonly could occur if the reflected laser source from the optical telescope's secondary mirror is obstructed by a symmetrical object.
[0020] To suppress the Poisson spot 108, hypergaussian functions with petal shaped realizations have been used.
[0021] Coronography is the use of a device to block light (e.g., laser beam) on the center of a telescope. In one embodiment, the coronagraph can be a telescopic attachment that may be designed to block the laser beam reflected on the detector. For example, the telescopic attachment may come in the form of a symmetrical petal shaped mask 200 that blocks the light from the center while permitting light surrounding the source 104 to pass through relatively uninterrupted.
[0022] Since hypergaussian functions with petal shaped realizations have proved effective, the coronography petal shaped masks are fabricated with petals using varying hypergaussian functions. In particular, various coronography petal shaped masks were fabricated with varying petals shapes and petal tip radius-of-curvature (ROC) to evaluate the fidelity of the masks and fabrication process.
[0023] Because the fabricated petal-shaped masks can be placed on the secondary mirror of a telescope with <0.5 m primary aperture, the petal-shaped masks can be fabricated with diameters of a few millimeters. For example,
[0024] As indicated, the masks 202-210 were fabricated using photolithography. In the photolithography process, the patterns are transferred from photomask to photoresist on the substrate with sputter deposition of chromium or aluminum.
[0025] For testing purposes, two variables in the petal shaped masks 200, can be adjusted: 1) the diameter and 2) the radius of curvature of the petal tips. Table I illustrates various masks fabricated on the substrate. Each row on Table I contains designed and measured ROC of the petal tips in microns followed by the diameter in millimeters, targeted Fresnel number, and number of petals on the mask.
TABLE-US-00001 TABLE I Designed dimensions and petal tip sizes of masks fabricated using photolithography. The boldface catrics are the most agreeable masks that could be fabricated using photolithography. Mask Petal outer Measured petal Mask diameter Measured mask Fresnel Number of number ROC (μm) outer ROC (μm) (mm) diameter (mm) number petals 2.1 2 6 2 2.0 4.7 8 2.2 200 127 2 2.0 4.7 16 2.3 20 18.4 2 2.0 4.7 12 2.4 2 4.5 2 2.0 4.7 12 2.5 2 2 2 2.0 4.7 6 5.1 2 3.7 5 4.9 29.3 6 5.2 2 5.7 5 5.0 29.3 12 5.3 20 27.5 5 5.0 29.3 12 5.4 200 168 5 5.0 29.3 16 5.5 2000 767 5 5.0 29.3 8 10.1 2 3 10 9.9 117.2 6 10.2 2 6 10 9.9 117.2 12 10.3 20 20 10 10.0 117.2 12 10.4 200 192 10 10.0 117.2 16 10.5 2000 806 10 10.0 117.2 16
[0026] As indicated, the masks were designed to employ varying hypergaussian functions. As such, the hypergaussian function employed for these masks is designed specifically for suppression range of 2-4 orders of magnitude. As an example, for testing purposes, the Fresnel number range of 4.7-120 is selected for the geometry of the on-axis design of the eLISA telescope, as illustrated in Table I.
[0027] In addition, as indicated 2 mm, 5 mm and 10 mm masks can designed and used for the suppression of a Poisson spot observed in space antennas (e.g., Laser Interferometry Space Antenna (LISA)). For example, as illustrated in Table I, the 2-mm diameter masks are designed with 6, 8, 12, and 16 petals. The shape of each mask is specifically designed to maintain sharpness of the petal tips between 2 and 200 μm and designed to suppress the intensity at Fresnel number of 4.7. The fabricated masks on substrate are photographed under microscope and the outer ROC of petal tips is recorded, as illustrated in
[0028] The 5-mm diameter masks in this set have the same number of petals as the smaller 2 mm size masks. However, the petal tips are designed between 2-μm and 2-mm in radius with a targeted Fresnel number is 29.3. An examination of the masks shows the larger petal tips in least agreement between the measured outer ROC and prescribed petal tip radius. Therefore, a smaller ROC may provide am improved agreement with the design.
[0029] The 10-mm diameter masks have 6, 12, and 16 petals. The tips sharpness range from 2 μm to 2 mm. The targeted Fresnel number in this set is 117.2. A close inspection of this set shows the most agreeable masks to the designed criteria. Therefore, as the number of petals increases and the ROC of the tip increases, there is less agreement between the prescribed tips and the measured tips. However, as indicated in bold in Table 1, agreeable ROC results were observed between the designed and measured tips indicating the use of petal-shaped mask that are fabricated using photolithography can provide adequate Poisson spot intensity suppression.
[0030] Like
[0031] Table II shows the dimensions of the masks manufactured using wire EDM. Four sets of 8 and 16-petal masks were fabricated as illustrated in Table II with 30-67 μm radius of curvature for a designed 20-μm tip. The masks designed in this technique were targeted toward the Fresnel number of 7.3.
TABLE-US-00002 TABLE II Mask shapes manufactured using wire EDM. The a.12 and a.22 masks share same outer radius of curvature but deeper inner radius of curvature. Mask Petal outer Measured petal Mask diameter Measured mask Fresnel Number of number ROC (μm) outer ROC (μm) (mm) diameter (mm) number petals a.11 20 67 5 5.0 7.3 8 a.12 20 50 5 5.0 7.3 8-Ext a.21 20 34 5 5.0 7.3 16 a.22 20 30 5 5.0 7.3 16-Ext
[0032]
[0033]
[0034] To suppress the bright spot created by the reflected beam, method 400 continues to operation 404, where a petal shaped mask is positioned relative to or in proximity to the telescope's secondary mirror to block the reflected laser light or beam. In particular, a petal-shaped mask is used as a telescopic attachment and intended to be placed on the secondary mirror of a telescope to suppress the Poisson spot. The petal-shaped mask may be placed by an individual, a computer, a controller, or other device. In some instances, the petal-shaped masks are fabricated using photolithography. Photolithography is a microfabrication process that uses light to transfer patterns from a photomask to a photoresist, light-sensitive chemical on a substrate. As an example, the petal shaped masks can be fabricated using a chromium or aluminum on quartz substrate. These photolithography fabricated petal shaped masks are designed to suppress the Poisson spot intensity in the order of 2 to 4 orders of magnitude.
[0035] In other instances, the petal-shaped masks are fabricated using wire-EDM. Wire-EDM is an electro thermal production process in which thin single-strand metal wire in conjunction with deionized water enables cutting through metallic materials by the use of heat from electrical sparks. The EDM machining works by creating an electrical discharge between the wire or electrode and the workpiece. The wire EDM fabricated petal-shaped masks can be designed to suppress the Poisson spot while providing the fabrication need for the sharp petal tips of the masks.
[0036] Once the fabricated petal shape mask is in place, method 400 continues to operation 406, where the Poisson spot created by the reflection of the second mirror in the telescope is suppressed by the positioning of the mask. Note the fabrication used, the Fresnel number, and the diameter of the mask can be varied based on the application needs.
[0037] To test the various petal-shaped masked fabricated, a flywheel with the various petal-shaped masks was created and evaluated.
[0038] To ensure proper functionality, the petal masks are evaluated on a testbed where intensity measurements can be taken. In particular,
[0039] In one exemplary configuration, the testbed 502 can be designed to include an optical bench 506 with a laser source 508, the flywheel of masks 500, and detector 504. The flywheel of masks 500 can be mounted on a pedestal post 510 along an optical axis between laser source 508 and detector 504. The laser source can produce, for example, a 1064 nm beam and be 1000 mm away from the detector 504. In addition, the detector 504 can be a Coherent LaserCam-HR progressive scan CMOS detector with 6.7 μm pixel size for detecting the beam transmitted by the laser source 508.
[0040] To initiate the testing, any ambient light is removed from the presence of the detector 504. To remove the ambient light, it is first captured by taking a series of dark images while the overhead lights and laser source are turned-off. These images can subsequently be subtracted from the images of the laser source 508 and the mask images as “background.”
[0041] Next, the testing continues by collimating the laser beam before it covers the whole area of the flywheel of masks 500 and the detector 504. Collimation of the light includes ensuring the light rays of the laser beam 510 remain parallel to make certain minimal dispersion occurs during propagation. Additionally, used to produce a one-inch diameter laser beam 510. In one instance, the beam expander can be visually checked using a shear plate.
[0042] Then, the expanded laser beam 510 is transmitted toward the direction of the detector 504, hitting the flywheel of masks 500 which is positioned between the detector 504 and the laser source 502. The position of the flywheel of masks 500 can be varied from 27 cm to 82 cm away from the detector 504. This is equivalent to Fresnel number between 4.7 and 120. The relationship between Fresnel number and the distance between detector 504 and flywheel of masks 500 is derived from z=R2/fλ, where R is the radius of the mask, f is the Fresnel number, and λ is the wavelength of the incident beam 510.
[0043]
[0044] In one embodiment, a subset of 2-mm diameter mask (mask 2.3 from Table I) fabricated using photolithography was evaluated in this setup by rotating the flywheel of masks 500 and aligning the desired target mask into the optical path between the laser source 508 and the detector 504. This setup allows quick insertion and change of the mask into the laser beam 510 path. The manufacturing tolerance on the petal tips is about 1/10 of μm. In some instances, an improved performance can be achieved where closely spaced high-resolution printing nozzles and accurate tracking and scaling capabilities exist. Thus, photolithography provides improved performance.
[0045] In
[0046] In
[0047] As illustrated in
[0048] Table III shows a summary of fabrication techniques and achievable ROC for outer petal tips using photolithography and EDM.
TABLE-US-00003 TABLE III Summary of fabrication techniques and achievable petal tip ROC. Diameter of Achievable petal Mask material Edge smoothness Method of fabrication mask (mm) outer ROC and thickness (μm) Remarks High-resolution 50 0.1-5 mm Pigmented ink on mylar >100 High-resolution printer masks printers ~500 μm have rough edges and large spatial gaps on the surface that make them impractical for optical testing 3D printers 15-50 0.5-5 mm Polymer resin 0.5-2 mm >100 3D printing masks have imperfect rough boundaries that are far from the prescribed models making them of a lower quality unsuitable for optical testing Photo lithography 2-10 2-5 μm Chromium 60 nm and <1 Lithography achieves the best aluminium 300 nm on result when mask diameter is fused silica small with smooth edges and sharp tips. This is the best technique out of the ones we have investigated and it is scalable EDM 5 20 mm Aluminium 1 mm >1 The EDM manufacturing was conducted only on 5 mm diameter masks. This technology is not mature enough to achieve smooth edges suitable for optical performance
[0049] The petal shaped masks 202-212 and 302-3087 of
[0050] In addition, the method for suppressing the Poisson spot using the petal shaped masks may be varied. For example,
[0051] In operation 704, the coherent light is transmitted in the direction of a beam splitter where the coherent light is split into at least two beams, a first beam and a second beam. In operation 706, the beam splitter can then reflect each beam in a direction of a mirror. For example, the first beam can be reflected to a first mirror (e.g., measured mirror) and the second beam can be reflected to a second mirror (e.g., reflected mirror). Each of the mirrors can then receive the corresponding beams and reflect them back in the direction of the beam splitter.
[0052] At the beam splitter, the at least two beams are combined for transmission to a device (e.g., detector), in operation 708. The mirrors ensure the beams are in parallel and can recombine with each other at the beam splitter. The recombined beam then reaches the device/detector where the beams interfere with each other constructively or destructively to generate interference fringes that can be analyzed.
[0053] In some instances, one of the beams reflected from one of the mirrors of the telescope can reflect onto the detector causing a Poisson spot to appear. In particular, in operation 710, the secondary mirror from the telescopic instrument can reflect a beam toward device to create the Poisson spot. As indicated, the Poisson spot can hinder the ability to perform precise interferometric measurements; therefore a petal shaped mask can be fabricated to suppress the Poisson spot.
[0054] To suppress the bright spot created by the reflected beam, method 700 continues to operation 712, where a petal shaped mask is positioned relative to or in proximity to the telescope's secondary mirror to block the reflected laser light or beam. In particular, a petal-shaped mask is used as a telescopic attachment and intended to be placed on the secondary mirror of a telescope to suppress the Poisson spot. The petal-shaped mask may be placed by an individual, a computer, a controller, or other device. In some instances, the petal-shaped masks are fabricated using photolithography or wire-EDM. Once the fabricated petal shape mask is in place the Poisson spot created by the reflection of the second mirror in the telescope is suppressed by the positioning of the mask. Note the fabrication used, the Fresnel number, and the diameter of the mask can be varied based on the application needs.
[0055] In another aspect, the method can include a reduced number of steps from what is shown in
[0056] In the present disclosure, the methods disclosed may be implemented as sets of instructions in hardware or software. It may be further understood that the specific order or hierarchy of steps in the methods disclosed are instances of example approaches. Based upon design preferences, it is understood that the specific order or hierarchy of steps in the method can be rearranged while remaining within the disclosed subject matter. The accompanying method claims present elements of the various steps in a sample order, and are not necessarily meant to be limited to the specific order or hierarchy presented.
[0057] While the present disclosure has been described with reference to various implementations, it will be understood that these implementations are illustrative and that the scope of the present disclosure is not limited to them. Many variations, modifications, additions, and improvements are possible. More generally, embodiments in accordance with the present disclosure have been described in the context of particular implementations. Functionality may be separated or combined in blocks differently in various embodiments of the disclosure or described with different terminology. These and other variations, modifications, additions, and improvements may fall within the scope of the disclosure as defined in the claims that follow.