Surgical lens cleaning device
11454805 · 2022-09-27
Inventors
Cpc classification
A61B90/70
HUMAN NECESSITIES
A61B2090/701
HUMAN NECESSITIES
G02B23/24
PHYSICS
G02B27/0006
PHYSICS
International classification
G02B27/00
PHYSICS
A61B90/70
HUMAN NECESSITIES
Abstract
A lens cleaning device includes: a housing shaped to fit over an end of a camera lens; a wiper movably attached to the housing, the wiper movable across the housing from a first position adjacent a first side of the housing to a second position adjacent a second side of the housing; and at least one SMA wire mechanically associated with the wiper. When the SMA wire is activated, the wiper is moved between the first position and the second position of the housing such that the wiper sweeps debris from a field of view of the camera lens.
Claims
1. A lens cleaning device comprising: a housing shaped to fit over an end of a camera lens of a surgical instrument such that the housing is located around the camera lens of the surgical instrument; a wiper movably attached to the housing, the wiper movable across the housing from a first position adjacent a first side of the housing to a second position adjacent a second side of the housing; at least one SMA wire mechanically associated with the wiper, the at least one SMA wire located within one of the wiper and the housing located around the camera lens of the surgical instrument; wherein when the SMA wire is activated, the wiper is moved between the first position and the second position of the housing such that the wiper sweeps debris from a field of view of the camera lens.
2. The lens cleaning device of claim 1, wherein the wiper is secured to the housing at a hinge.
3. The lens cleaning device of claim 1, further comprising a bias spring coupled at a first end to the housing and at a second end to the wiper, the bias spring biasing the wiper towards one of the first position and the second position on the housing.
4. The lens cleaning device of claim 1, wherein when the wiper is in the first position and the second position, the wiper is substantially within a side edge of the housing such that the wiper does not substantially obstruct a field of view of the camera.
5. The lens cleaning device of claim 4, the housing further comprising one or more gaps formed in sides of the housing such that debris swept by the wiper is evacuated from the housing.
6. The lens cleaning device of claim 1, the housing further comprising a cover lens located on the housing, wherein the wiper contacts the cover lens when the wiper moves between the first position and the second position.
7. The lens cleaning device of claim 6, the cover lens further comprising a hydrophobic layer formed on an upper surface thereof.
8. A lens cleaning device of claim 1, the wiper comprising: a housing shaped to fit over an end of a camera lens; a wiper movably attached to the housing, the wiper movable across the housing from a first position adjacent a first side of the housing to a second position adjacent a second side of the housing, the wiper comprising a wiper layer located towards a center of the wiper and along a length of the wiper, the wiper layer extending below the wiper and into contact with a lens surface; at least one SMA wire mechanically associated with the wiper, the at least one SMA wire associated with the wiper comprising a first set of one or more SMA wires located on a first side of the wiper layer and a second set of one or more SMA wires located on a second side of the wiper; wherein when the SMA wire is activated, the wiper is moved between the first position and the second position of the housing such that the wiper sweeps debris from a field of view of the camera lens; and wherein activation of the first set of one or more SMA wires urges the wiper towards the first position and wherein activation of the second set of one or more SMA wires urges the wiper towards the second position.
9. The lens cleaning device of claim 8, further comprising a first reinforcement layer on the first side of the wiper layer and a second reinforcement layer on the second side of the wiper layer.
10. The lens cleaning device of claim 8, further comprising: a slide track located around a portion of the housing; a slide bar located on an end of the wiper and slidably engaged with the slide track; wherein the slide bar slides along a length of the slide track when the wiper moves between the first position and the second position.
11. The lens cleaning device of claim 10, further comprising: a first magnet proximate a first end of the slide track; and a second magnet proximate a second end of the slide track; wherein the slide bar is formed of a ferrous material; and wherein the first magnet releasably anchors the wiper in the first position; and wherein the second magnet releasably anchors the wiper in the second position.
12. A lens cleaning device comprising: a housing shaped to fit over an end of a camera lens; a wiper movably attached to the housing, the wiper movable across the housing from a first position adjacent a first side of the housing to a second position adjacent a second side of the housing, the wiper including a wiper layer located towards a center of the wiper and along a length of the wiper, the wiper layer extending below the wiper, a first SMA wire layer located on a first side of the wiper layer along a length of the wiper, and a second SMA wire layer located on a second side of the wiper layer along a length of the wiper; wherein when the first SMA wire layer is activated, the wiper is moved between the first position and the second position on the housing.
13. The lens cleaning device of claim 12, the wiper further comprising a first reinforcement layer located between the first SMA wire layer and the wiper layer and a second reinforcement layer located between the second SMA wire layer and the wiper layer.
14. The lens cleaning device of claim 12, further comprising: a slide track located around a portion of the housing; a slide bar located on an end of the wiper and slidably engaged with the slide track; wherein the slide bar slides along a length of the slide track when the wiper moves between the first position and the second position.
15. The lens cleaning device of claim 14, further comprising: a first magnet proximate a first end of the slide track; and a second magnet proximate a second end of the slide track; wherein the slide bar is formed of a ferrous material; and wherein the first magnet releasably anchors the wiper in the first position; and wherein the second magnet releasably anchors the wiper in the second position.
16. The lens cleaning device of claim 12, wherein when the wiper is in the first position and the second position, the wiper is substantially within a side edge of the housing such that the wiper does not substantially obstruct a field of view of the camera.
17. The lens cleaning device of claim 16, the housing further comprising one or more gaps formed in sides of the housing such that debris swept by the wiper is evacuated from the housing.
18. The lens cleaning device of claim 12, the housing further comprising a cover lens located on the housing, wherein the wiper contacts the cover lens when the wiper moves between the first position and the second position.
19. The lens cleaning device of claim 18, the cover lens further comprising a hydrophobic layer formed on an upper surface thereof.
20. A lens cleaning device comprising: a housing shaped to fit over an end of a camera lens; a slide track located around a portion of the housing; a wiper pivotally attached to the housing at a first end of the wiper, the wiper movable across the housing from a first position adjacent a first side of the housing to a second position adjacent a second side of the housing, the wiper comprising a wiper portion that is in contact with a lens surface; a slide bar located on a second end of the wiper and slidably engaged with the slide track; at least one SMA portion located on the wiper; wherein when the SMA wire is activated, the wiper is moved between the first position and the second position of the housing such that the wiper sweeps debris from a field of view of the camera lens; wherein the slide bar slides along a length of the slide track when the wiper moves between the first position and the second position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features, aspects, and advantages of the present disclosure will become better understood by reference to the following detailed description, appended claims, and accompanying figures, wherein elements are not to scale so as to more clearly show the details, wherein like reference numbers indicate like elements throughout the several views, and wherein:
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DETAILED DESCRIPTION
(25) Various terms used herein are intended to have particular meanings. Some of these terms are defined below for the purpose of clarity. The definitions given below are meant to cover all forms of the words being defined (e.g., singular, plural, present tense, past tense). If the definition of any term below diverges from the commonly understood and/or dictionary definition of such term, the definitions below control.
(26) Embodiments described herein include a device that provides clear vision for in vivo robotic surgical cameras and that can actively prevent debris, evacuate smoke and clean a contaminated lens in a single module. A modular lens cleaning system for in vivo surgical cameras features minimal intraoperative interruption by maintaining clear visualization of a surgical field within a patient's anatomy. As illustrated in the exploded view of
(27) Embodiments of the lens cleaning device described herein utilize recent advances in soft robots and actuators, which adopt smart materials with compliance similar to soft biological muscles for improving safety of human-robot interaction. Embodiments provide new approaches that have great potential to facilitate the development of an effective miniature eyelid mechanism for this project. Soft actuators based on piezoelectric materials (PZTs), electroactive polymers (EAPs), or shape memory alloys (SMAs) suffer actuation performance trade-off between deformation, output forces, and actuation frequencies. Piezoelectric bending actuators feature highest actuation frequency at kHz scale, but are limited by their small deflections and light actuation force. Various types of EAP actuators including ionic polymer-metal composites (IPMC), carbon nanotubes (CNTs), and dielectric elastomers (DEAs) can achieve extremely large recoverable strains (40% 900%) and large output force. However, high voltages (>1 kV) are required to activate EAP actuators for obtaining such performance. SMA materials possess properties of high power-to-weight ratio, low driving voltages, 4% 8% recoverable strains, and great bio-compatibility, which attract vast attention of researchers to develop novel actuators in medical application. In comparison to PZT and EAP actuators, the main limitation of SMA actuators is their slow actuation frequencies that are affected by SMA materials' temperature rates for heating and cooling. Various SMA cooling methods based on forced heat convection have been investigated to expedite the actuation frequency. Embodiments described herein include a SMA bending-twisting actuator design for eyelid by employing antagonistic thin SMA wires attached on both sides of a soft composite to achieve high actuation frequency at least comparable to human eyes.
(28) Referring to
(29) The housing 12 further preferably includes a first magnet 24 located at a first end of the sliding track 20 and a second magnet 26 located at a second end of the sliding track 20. The first magnet 24 anchors the wiper 14 in a first position A adjacent a first side of the housing 12 and the second magnet 26 anchors the wiper 14 in a second position B adjacent a second side of the housing 12 as shown in
(30) Referring now to the cross-sectional view of
(31) Referring to
(32) Referring again to
(33) Referring again to
(34) Movement of the wiper 14, including a bending modulus, may be determined based on pattern designs of layers of the wiper 14 and an actuation force distribution on the deformed wiper according to variations of arrays of SMA wires of the wiper 14. The wiper arm 14 is formed by stacking various laminas that feature different functionality. Stresses and moments acting on different layers may be defined by equivalent forces N=[N.sub.x, N.sub.y, N.sub.xy]T and moments M=[M.sub.x, M.sub.y, M.sub.xy]T at a middle plane X-Y, as shown in
(35)
where A, B, D are stiffness matrices and defined by A.sub.i,j=Σ.sub.k=1.sup.n[Q.sub.i,j].sub.k(h.sub.k−h.sub.k=1), B.sub.i,j=(½)Σ.sub.k=1.sup.n[Q.sub.i,j].sub.k(h.sub.k.sup.2−h.sub.k−1.sup.2), and D.sub.i,j=(⅓)Σ.sub.k=1.sup.n[Q.sub.i,j].sub.k(h.sub.k.sup.3−h.sub.k.sup.3−h.sub.k−1.sup.3); i, j represent row and column numbers of the ABD matrix. A lamina stiffness matrix Q of the wiper 14 may be determined by a design of reinforcement layers 30A and 30B, as shown in
(36) Analysis of actuation of the wiper 14 includes modeling interactive forces/moments from SMA layers 32A and 32B, wiper bending and sweeping friction. The wiper 14 is preferably designed having sufficiently large axial stiffness Ea, it can be assumed that the wiper 14 bending around an X axis is negligible, as shown in
(37) An actuation frequency of the wiper 14 is defined by a number of actuation cycles (movement of the wiper 1 from position 1, to position 2, back to position 1 as shown in
(38) A strain rate of an SM A wire is determined by a cycle of material phase transformation, which is governed by {dot over (σ)}=D{dot over (ϵ)}+Ω{dot over (ξ)}+Θ{dot over (T)} (the term Θ{dot over (T)} is ignorable due to the small value of Θ). Martensite fraction ξ that characterizes phase transformation kinetics can be modeled as a function of (σ,T) and formulated as ξ=f.sub.ξ(σ,T). If a stress strain relationship can be defined as σ=f.sub.σ(ϵ), the constitutive equation is reformulated as a first order nonlinear differential equation f.sub.σ′(ϵ)=D{dot over (ϵ)}+Ωf.sub.ξ′(f.sub.σ′(ϵ),T), which involves variables of ϵ, {dot over (ϵ)}, T, and {dot over (T)}.
(39) An actuation frequency of the wiper 14 can thus be estimated by solving e and T during wiping cycles. From a perspective of energy balance for SMA wires, a rate of heat flow is approximately equal to a rate of energy change when a ration of wire length and diameter is sufficiently large (biot number B.sub.i<0.1). A heat transfer equation of an SMA wire may be formulated by mc.sub.p{dot over (T)}=mΔh{dot over (ξ)}=I.sup.2R(ξ)−hS.sub.a(T−T.sub.∞), where m is wire mass, c.sub.p is specific heat in constant pressure; Dh is the latent heat of transformation; S.sub.a is the surface area of the SMA wire; h is the heat convection coefficient; I is the input current; R(ξ) is the electrical resistance; and T.sub.∞ is the ambient temperature. By substituting the functions of ξ=f.sub.ξ(σ,T) and σ=f.sub.σ(ϵ) into the heat transfer function, another set of first order differential equation with variables of e, ϵ, {dot over (ϵ)}, T and {dot over (T)} can be obtained to pair with the constitutive equation for solving the strain rate of an SMA wire.
(40) Factors that may affect resultant strain rate and subsequently affect an actuation frequency f of the wiper 14 are bias stress σ.sub.b, heat convection coefficient h, and Joule heating strategy I of the SMA wire arrays. A relatively large bias stress can significantly accelerate phase transformation of a deactivated SMA wire array. Influential parameters bias stress involve a bending curvature k of the wiper, bending stiffness E.sub.b, the bias stress from the activated SMA wire array s.sub.u, the wiper-lens frictional force f.sub.f, and magnetic anchoring force f.sub.m. A larger h can result in faster SMA phase transformation from A to M.sub.d. The heat convection coefficient h can be modeled by the speed of active air flow v, the SMA wire diameter d and air flow distribution according to the forced convection theory.
(41) To enable fast phase transformation without applying excessive heat that would damage SMA wires, simultaneous acquisition of a rotation angle of the wiper 14 and temperatures of the SMA wire arrays during motion is required. Methods including sensor-based and non-sensor based acquisition of the rotation angle may be applied. In a sensor-based method a micro-thermal sensor is integrated in the wiper 14 to measure a temperature of the SMA wires. A rotational angle of the wiper 14 may be captured by a camera imaging system and processed by imaging-based methods. In a non-sensor based method, electrical resistance of the SMA wire is measured to estimate wire temperature.
(42) In one exemplary study, feasibility of embodiments described herein is demonstrated for a simple one-dimensional SMA actuator with extension spring and bias load as shown in
(43) Referring to
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(45) Actuation of the wiper 14 involves the torques of τ.sub.ω={circumflex over (F)}.sub.ωr.sub.1 from the SMA wires, τ.sub.s=F.sub.sr.sub.2 from the micro extension spring, and τ.sub.f=F.sub.fr.sub.3 from the friction between the wiper and the cover lens, as shown in
(46)
here {circumflex over (F)}.sub.ω.sup.h and {circumflex over (F)}.sub.ω.sup.h are effective SMA forces during heating and cooling processes respectively; F.sub.f=μF.sub.N; μ; μ denotes frictional coefficient between the wiper and the cover lens; F.sub.N is the applied force on the cover lens from the wiper. If the bounds of the actuation forces F.sub.U and F.sub.I can be calculated for the spring force F.sub.sϵ[F.sub.L,F.sub.U] which is a function of the wiper's 14 rotational angle θ and modeled in the equation below, the spring rate k and the initial tension F.sub.I of an extension spring can be selected accordingly. ΔL represents the length deformation when θ=π/2.
(47)
(48) An effective force {circumflex over (F)}.sub.ω from the SMA wires 102 is modeled as
(49)
where N is the number of SMA wires that drive the wiper; σ and S.sub.c=π(d/2).sup.2 denote the wires' internal stress and cross sectional area. d represents the wire diameter. According to (1), the bound of F.sub.s can be determined by {circumflex over (F)}.sub.ω.sup.h using and {circumflex over (F)}.sub.ω.sup.c. The SMA wire stress a is the key variable in {umlaut over (F)}.sub.ω. The boundary values of a are needed to determine F.sub.U and F.sub.L for the heating and cooling processes.
(50)
σ.sub.cr.sup.Q=σ.sub.cr.sup.P+C.sub.M(A.sub.f−M.sub.s), (4)
where σ.sub.cr.sup.P, C.sub.M, A.sub.f, M.sub.s, and σ.sub.cr.sup.P′ are all material-related parameters. σ.sub.cr.sup.Q and σ.sub.cr.sup.p′ can be used to determine {circumflex over (F)}.sub.ω.sup.h and {circumflex over (F)}.sub.ω.sup.c respectively according to (3).
(51) A full actuation cycle (or strain cycle) time of the wiper 14 adds up durations of the heating process t.sub.h and the cooling process t.sub.c, as shown in
(52) The strain rate ε of an SMA wire is determined by the cycle time of material phase transformation, which is governed by the one-dimensional constitutive equation of SMAs (26)
{dot over (σ)}=Dε+Ωξ+{dot over (τ)}T, (5)
where D is the Young's modulus; Ω is transformation tensor; ε is the wire strain; ξ is martensite fraction; τ is the thermal expansion coefficient; and T is the wire temperature. The term {dot over (τ)}T is ignorable due to the small value of τ. The martensite fraction ξ that characterizes the phase transformation kinetics can be modeled as ξ.sub.h=f.sub.ξ.sub.
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where a.sub.A=π/(σ.sub.cr.sup.P−σ.sub.cr.sup.P′) and a.sub.M=π/(A.sub.f−A.sub.s). According to (1), (3) and the system configuration in
f.sub.σ.sub.
where the subscript □ denotes h for the heating process and c for the cooling process.
(54) To solve the strain cycle time, another set of ε−T relation is required. From the perspective of energy balance for SMA wires, the rate of heat flow is approximately equal to the rate of energy change when the ratio of wire length and diameter is sufficiently large (biot number B.sub.j<0.1) (27). Thus, the heat transfer equation of an SMA wire can be formulated by
mc.sub.p′T−mΔhξ.sub.□=I.sup.2R+Ė, (9)
where m is the wire mass; c.sub.p is specific heat in constant pressure; Δh is the latent heat of transformation; I is the input current and equals to zero during the cooling process; R is the electrical resistance; and E represents the heat energy in the SMA wire.
(55) In many applications, SMA wires are exposed in the air or submerged in heat dissipation liquids, which enable Ė to be formulated by directly using the heat convection model. However, the SMA wires in embodiments of the present disclosure are embedded in the housing 12, which may be formed of aluminum. The heat energy of the SMA wires will flow into the structure by conduction, and then go into the surrounding air by convection. To eliminate the air layer between the SMA wire and the aluminum structure, thermal grease is employed to fill the air gap. When the thickness of the thermal grease is small enough, the conduction term for such a layer is negligible. The thickness of the thermal grease layer is about 10. This value is far less than the thickness of the aluminum structure Δr (see Table II). Therefore, Ė is modeled based on these two steps. The thermal energy in the SMA wires equals to the amount of heat energy transferred from the surrounding structure to the wires by heat conduction.
(56)
where k.sub.a is the thermal conductivity of the structure; S.sub.a is the surface area of the SMA wire; Δr represents the distance between the center of SMA wires and the equivalent middle circle of the surrounding structure; and T.sub.a is the surrounding structure temperature.
(57) The thermal energy stored in the surrounding structure equals to the amount of conductive heat from the SMA wires plus the amount of heat transfer by convection from the surrounding environment.
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where m.sub.a is the structure mass; c.sub.P.sub.
(59) By substituting ⋅ξ.sub.□=f.sub.ξ.sub.
(60) By combining (1), (2), and (3), the relations of σ and Θ for the heating and cooling processes are obtained. To formulate σ.sub.□=f.sub.σ.sub.
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(62) where L.sub.za and L.sub.zb are the lengths of z−a and z−b, as shown in
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where p.sub.m and q.sub.n (m=1, 2, 3, n=1, 2, 3, 4) are polynomial coefficients. σ.sub.□=f.sub.σ.sub.
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where G=πkr.sub.2.sup.2/2+kr.sub.2ΔL+r.sub.2F.sub.i; {circumflex over ( )}F.sub.f=F.sub.f in the heating process and F.sub.f=−F.sub.f in the cooling process. The derivative of σ in (16) is defined as
σ.sub.□=g.sub.□(ε)ε, (17)
where g.sub.□(ε) represents a function of ε.
(65) The rate forms of ξ in (6) and (7) are derived as functions of ε and T by using (16) and (17), and represented by
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(67) By substituting (18) and (17) for ξ and/or σ in (8) and (9), ε and T are formulated as functions of ε and T in ( ) and ( ) with ( ) for solving T.sub.a
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(69) The numerical computation of ε(t) and T(t) involves determinating design parameters and initial conditions, and employing an effective numerical solver. The SMA property parameters including M.sub.f,M.sub.s,A.sub.s,A.sub.f,C.sub.M,C.sub.A,c.sub.p,h,D,Ω, etc., are provided by materials' datasheet or can be determined by running a set of testing experiments for the selected SMA wires. Compatible extension spring parameters k,F.sub.i are obtained according to embodiments herein. The proposed strain cycle model in ( ), ( ) and ( ) can be treated as initial value problem (IVP) with initial conditions of ε.sub.0=ε.sub.L and T=T.sub.∞. Considering the nonlinearity of ( ), ( ), and ( ), the fourth-order Runge-Kutta method (28) is employed as the numerical solver to approximate the solution of ε(t) and T(t). The computed strain cycle is used to identify the actuation frequency of the eyelid wiper mechanism, and to optimize the design parameters for achieving faster actuation speeds.
(70) The modular lens cleaning device 100 is preferably integrated into an insertable robotic camera for surgical procedures. In a first example, a modular lens cleaning device includes spring rates k and initial tensions F.sub.i of micro extension springs for effective actuation of the wiper 14 according to the quasi-static analysis developed above. Actuation cycles of the wiper 14 are numerically computed based on various configurations of SMA wires 102 and extension springs 104. Contaminant removal efficiency of the vClear system is evaluated by using the conditions of fogging, bone dusts, and blood.
(71) TABLE-US-00001 TABLE 1 Material Properties and Design Dimensions 2 Parameters Value Martensite finish temperature M.sub.f (° C) 22.1 Martensite start temperature M.sub.s (° C) 41.4 Austenite start temperature A.sub.s (° C) 50.6 Austenite finish temperature A.sub.f (° C) 68.1 Stress influence coefficient C.sub.M (MPa° C.sup.−1) 6.05 Stress influence coefficient C.sub.A (MPa° C.sup.−1) 14.25 Young's modulus at 100% austenite D.sub.A (GPa) 71.7 Young's modulus at 100% martensite D.sub.M (GPa) 12.5 Critical stress σ.sub.cr.sup.P (MPa) 50.6 Critical stress σ.sub.cr.sup.P(MPa) 120.3 Maximum recoverable strain ε.sub.L 0.045 Wiper-lens friction coefficient μ 0.4
(72) A first step in designing the modular lens cleaning device 100 is to identify the design materials as well as the related material parameters. A set of commercially available SMA wires (HT Flexinol® Ni-Ti, Dynalloy Inc.) is employed with diameters of 100, 150, 200, 250, 300, and 375 .sup.μm for measuring the mechanical properties undisclosed by the datasheet, such as transformation temperatures under zero-stress M.sub.f,M.sub.s,A.sub.s,A.sub.f, Young's moduli D.sub.A (at the phase of A) and D.sub.M (at the phase of M.sub.I), the maximum recoverable strain ε.sub.I, and critical stresses σ.sub.cr.sup.P and σ.sub.cr.sup.P′. The measured parameters are summarized in Table I above.
(73) In one embodiment, a material of the cover lens 16 adopts K9 crystal glass which features 99.4% visible light transmittance. A hydrophobic coating is applied to the external surface of the cover lens that enables the eyelid wiper to remove contaminants with ease.
(74) Embodiments of the eyelid wiper combine two materials: anodized aluminum alloy for holding the SMA wires 102, and ethylene propylene diene monomer (EPDM) rubber with added polytetrafluoroethylene (PTFE). The employed rubber material is able to achieve low contact friction with cover lens (μ=0.4). The eyelid wiper applies about F.sub.N=0.3N force against the cover lens. The friction force is estimated as F.sub.f=0.12 N.
(75) In consideration of a robotic camera's dimensions, an external diameter of the housing 12 is preferably approximately φ=16 mm. Three major functions are provided by the housing 12: (1) holding the cover lens in the front of the camera's imaging lens; (2) pairing with the wiper 14 for its rotational motion; and (3) concealing the SMA wires 102 at the structure's edge for actuating the eyelid wiper. The material of the structure is the identical aluminum alloy 6061 used for manufacturing the eyelid wiper. The structural dimensions such as the lever arms r.sub.1, r.sub.2, and r.sub.3 are presented in Table II. Portions formed of aluminum parts are anodized for electrical insulation of the embedded SMA wires.
(76) Phase transformation of SMA wires is associated with temperature change. To control the Joule heating for actuating the wiper 14, a micro thermistor (Fμ3122-07U015, Semitec USA Corp.) is preferably integrated for providing thermal feedback, as illustrated in
(77) The design of micro extension springs is governed by the force bounds in (1). A set of baseline values are initially assigned to these parameters: N=2, d=0.15, r.sub.1/r.sub.2=0.9, r.sub.1/r.sub.2=3.2, F.sub.N=0.4. By varying each parameter, the force bounds of F.sub.s(Θ) are computed by using the data in Table 1, and are illustrated in
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(80) By determining F.sub.s(Θ=0) and F.sub.s(Θ=π/2), a compatible micro extension spring can be designed with the aid of Advance Spring Design software (Universal Technical Systems, Inc.) according to the desired external diameter, music wire diameter, and body length of the spring.
(81) TABLE-US-00002 TABLE 2 Actuation Cycle Model Parameters 2 Parameters Value k.sub.a Thermal conductivity of 6061 aluminum alloy 205 (W/m − K) m.sub.a Mass of aluminum structure (g) 2.5 m Mass of SMA wires (mg) 4.3 c.sub.p.sub.
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(83) Parameters involved in an actuation cycle model are presented in Table II. The polynomial parameters in (14) and (15) are computed as p.sub.1=122.63, p.sub.2=28.97, p.sub.3=0.0098, q.sub.1=1165.1, q.sub.2=82.67, q.sub.3=0.455, q.sub.4=1. Based on the identified parameters in Table I and Table II, five sets of feasible extension spring parameters k, F.sub.i (assuming ΔL=0) are investigated: (a)—(0.485 N/mm, 2.75 N), (b)—(0.679 N/mm, 2.75 N), (c)—(0.873 N/mm, 2.75 N), (d)—(0.485 N/mm, 3.25 N), (e)—(0.485 N/mm, 3.5 N). During the heating process, an input current of I=1.5 A was used for Joule heating of SMA wires.
(84) The computed actuation cycles of strain and temperature are demonstrated in
(85) According to the numerical analysis, the actuation cycle of the eyelid wiper can be reduced by employing a “stronger” spring within the feasible design region. It was observed that the initial tension F.sub.i has greater influence on the actuation cycle than the spring rate k. The prediction accuracy of the actuation cycle is experimentally evaluated as described herein by using the fabricated prototype.
(86) In addition, the parameter Δr used in (10) and specified in Table II is estimated because of the irregular shape of aluminum structure surrounding the SMA wires. The values of Δr are investigated in the range from 1 to 8 mm which yield insignificant influence on the actuation cycle compared with the spring parameters.
(87) TABLE-US-00003 TABLE 3 Manufactured Micro Extension Spring Parameters 2 Parameters Value φ.sub.D Outer diameter (mm) 1.2 φ.sub.I Inner diameter (mm) 0.76 φ.sub.m Music wire diameter (mm) 0.22 k Spring rate (N/mm) 0.669 F.sub.i Initial tension (N) 0.62 L.sub.m Body length (mm) 10.1 ΔL Spring initial extension (mm) 3.2
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(89) The SMA wires are terminated inside the module with the wire leads connecting to a current source. The input current is controlled by using a MOSFET switch and a micro controller. The thermistor connects to the micro controller as well for providing SMA temperature feedback.
(90) To validate an actuation cycle model, an experimental platform may be used for measuring the actuation cycle of the device, as shown in
(91) The results of actuation cycle tests are presented in
(92) Three different types of contaminants, i.e. fogging, blood, and bone dusts, were employed to evaluate the cover lens cleaning efficiency of the lens cleaning device 100. Blood and bone dusts were acquired from a piece of fresh cattle meat attached on a bone. To demonstrate the cover lens clarity, a group of letters (“Univ. of Tennessee”) are positioned underneath the cover lens, which are shown in
(93) TABLE-US-00004 TABLE 4 Cover Lens Cleaning Test Contamination 2 2* Fogging Bone dusts Blood Cycle number 1 2 1 Total time (s) 1.93 4.33 2.12
(94) The left figures in
(95) Embodiments of the lens cleaning device disclosed herein advantageously allow for uninterrupted and clear visual guidance to surgeons using laparoscopic cameras to manipulate surgical instruments to carry out surgical procedures. Embodiments described herein are readily adaptable to existing cameras to provide clear vision through the cameras during surgical procedures. Further, embodiments of lens cleaning devices disclosed herein are substantially compact and may be used without greatly increasing a size of the laparoscopic camera.
(96) The foregoing description of preferred embodiments of the present disclosure has been presented for purposes of illustration and description. The described preferred embodiments are not intended to be exhaustive or to limit the scope of the disclosure to the precise form(s) disclosed. Obvious modifications or variations are possible in light of the above teachings. The embodiments are chosen and described in an effort to provide the best illustrations of the principles of the disclosure and its practical application, and to thereby enable one of ordinary skill in the art to utilize the concepts revealed in the disclosure in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the disclosure as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.