Actuator arrangement
09771993 · 2017-09-26
Assignee
Inventors
Cpc classification
B60T7/107
PERFORMING OPERATIONS; TRANSPORTING
F16D65/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/741
PERFORMING OPERATIONS; TRANSPORTING
F16D2125/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2125/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K5/15
ELECTRICITY
F16D2121/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D65/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K5/22
ELECTRICITY
F16D55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An actuator arrangement for an electric parking brake or electric motor service brake, having a brake pad adjustment device which can be driven by the actuator arrangement. The invention has a modular construction, comprising: an electric motor, a gear unit, positioned in a housing, coupled to the electric motor and having a functional connection at its output end with the brake pad adjustment device, a means for fastening the actuator arrangement to the brake caliper or the brake pad adjustment device, and a plug receptacle for a plug connector used for the purpose of transmitting electrical signals to the electric motor. The housing has a motor tube molded joined thereto, housing the electric motor, and a motor cap to which is molded, as a single piece, the plug receptacle for a plug connector used for the purpose of transmitting electrical signals to the electric motor.
Claims
1. An actuator arrangement for an electrical parking brake or electromechanical service brake, having a brake pad adjustment device which can be driven by the actuator arrangement, wherein the actuator arrangement has a modular construction and the following features: an electric motor having a motor shaft, a gear unit with an output shaft, positioned in a housing, which is coupled to the electric motor and has a functional connection at the output shaft with the brake pad adjustment device, the housing being closed on the upward portion thereof by a housing cap, the axes of the motor shaft and the output shaft are oriented parallel to each other, a fastening means for the purpose of attaching the actuator arrangement to the brake caliper or the brake pad adjustment device, a plug receptacle for a plug connector used for the purpose of transmitting electrical signals to the electric motor, and further comprising the following features: the housing comprises a motor tube which is molded thereon or joined thereto, within which the electric motor is housed, and a motor cap, the motor cap is joined with the electric motor and the motor cap is connected with the plug receptacle for a plug connector used for the purpose of transmitting electrical signals to the electric motor as a single piece via a contact guide.
2. The actuator arrangement of claim 1, wherein the motor tube and the motor cap are made of plastic.
3. The actuator arrangement of claim 1, further comprising control electronics for the electric motor, arranged on the side of the motor cap which faces the electric motor.
4. The actuator arrangement of claim 3, wherein all of the control electronics are arranged on the motor cap, such that the electric motor only becomes a functional unit once the motor cap is connected to the motor housing.
5. The actuator arrangement of claim 1, wherein the electric motor has a motor housing, and wherein the motor cap and the motor housing are joined and fixed to each other by a blind joining of the motor cap to the motor housing.
6. The actuator arrangement of claim 1, wherein the fastening means is a removable part, configured with at least one attachment opening, and fixed in a torque-proof manner to the actuator arrangement.
7. The actuator arrangement of claim 1, wherein the gear unit, with its gear elements, has a base and sits in the interior of a gear carrier vessel which forms a housing part of the housing and which has two recesses on such base through which a motor shaft of the electric motor, as well as the output shaft of the gear unit, project, wherein the gear carrier vessel is closed by the housing cap on the side thereof which is opposite the two recesses.
8. The actuator arrangement of claim 7, wherein the gear carrier vessel is made of plastic and is a single piece together with the motor tube which houses the electric motor.
9. The actuator arrangement of claim 1, wherein the fastening means is a stamped metal part or a plastic part.
10. The actuator arrangement of claim 7, wherein the fastening means is an insert part which can be inserted into a groove of the gear carrier vessel and fixed therein in a torque-proof manner.
11. An actuator arrangement according to claim 10, wherein the insert part is clamp-like or U-shaped.
12. The actuator arrangement of claim 10, wherein the insert part are connected to the gear carrier vessel by means of pins or bolts.
13. The actuator arrangement of claim 7, wherein the fastening means is a plug part which is placed on the actuator arrangement in a torque-proof manner.
14. The actuator arrangement of claim 13, wherein the plug part is fixed to locking noses of the gear carrier vessel and/or the housing cap of the actuator arrangement.
15. The actuator arrangement of claim 7, further comprising an interface between the housing cap and the housing surrounding the electric motor, wherein such interface is rotationally symmetric and has a uniform diameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(15) The actuator device according to the invention, for an electric parking brake which has a brake pad adjustment device which can be driven by the actuator arrangement, has an actuator arrangement with a modular construction, comprising an electric motor, a gear unit which is positioned in a housing, which is coupled to the electric motor, and which has a functional connection on its output end with the brake pad adjustment device, fastening means for the purpose of attachment of the actuator arrangement to the brake caliper or the brake pad adjustment device, and a plug connection for a connector plug used to transmit electrical signals to the electric motor.
(16) It is essential to the invention that the housing is a molded or joined motor tube in which the electric motor is housed, and a motor cap on which the plug connection for a connector plug is arranged for the purpose of transmitting electrical signals to the electric motor—and particularly is molded as a single piece.
(17) In this way, it is possible to achieve, by means of a housing which is largely based on identical components, merely by selecting the appropriate motor cap, particularly matching the motor cap to the manner and orientation of the plug connection by which the actuator arrangement is supplied with electrical signals and/or operating current, to the requirements of the specific application [sic].
(18) A particularly preferred material for the motor tube and/or the motor cap in this case is plastic.
(19) If the control signals need to be processed by the motor, at least a part of the control electronics for the electric motor can advantageously be arranged on the motor cap, particularly on the side thereof which faces the electric motor. In this case it is particularly advantageous if all electronic components of the electric motor are arranged on the motor cap, such that the connection between the motor cap and the motor housing is what makes the electric motor into a functional unit.
(20) In order to ensure that the electric motor has a well-defined and stable position in cases where the electric motor is significantly smaller than the cross-section of the motor tube, and in order to ensure that the electrical contacts of the electric motor via which the control signals are relayed to the same are held in a defined position relative to the motor cap, it is preferred that the electric motor has a motor housing and that the motor cap and the motor housing are joined to each other in a fixed position, particularly as a plug connection.
(21) In one advantageous implementation of the invention, the fastening means for the attachment of the actuator arrangement to the brake caliper or the brake pad adjustment device are designed as a separate part, particularly an exchangeable part, and are configured with attachment openings, wherein the fastening means are fixed to the actuator arrangement in a torque-proof manner. In order to match the varying attachment configurations of the different customers, it is accordingly only necessary to provide different, separate parts in which the attachment openings are configured according to specific customer requirements. However, the remaining actuator arrangement does not need to be modified.
(22) In one implementation of the invention, these fastening means are either designed as an insert part, in the manner of a tongue and groove connection, or as a plug part. These fastening means are preferably produced as a stamped part, particularly a metallic stamped part.
(23) Even though it is fundamentally possible for the gear unit to have any arbitrary design, and highly varying gear elements, it is reasonable and also within the scope of the present invention that the individual gear elements comprise a two-stage worm gear driven directly by the motor shaft, comprising a shaft on the output end thereof which drives a rotary spindle positioned in the brake pad adjustment device, by way of example, in a torque-proof manner.
(24) In one implementation of the invention, the gear unit, with its gear elements and the holding elements thereof, is accommodated in the interior of a gear carrier vessel which forms a housing component of the housing. Two recesses are included on the bottom of this gear carrier vessel, wherein the motor shaft of the electric motor, on the one end, and an output shaft of the gear unit, on the other end, project through the same. In this case, a sprocket can be arranged on the motor shaft of the electric motor, likewise guided through the recess. This gear carrier vessel is advantageously closed on the side thereof which is opposite the two recesses by a housing cap.
(25) In another embodiment of the invention, not only the motor tube which accommodates the electric motor, and the motor cap, are made of plastic, but the gear carrier vessel is as well.
(26) In addition, according to the invention, the fastening means mentioned above are designed as a stamped metal part, and/or a stamped and bended metal part; however, as an alternative, the fastening means can also be made of plastic. Such a fastening means can be produced from a sheet metal, by way of example. In this case, the fastening means can either engage with the gear carrier vessel as an insert part, in the manner of a tongue and groove connection, and then be fixed in a torque-proof manner, or can be designed as a plug part, wherein the fastening means are then advantageously designed as an attachment cage.
(27) In the case where the fastening means are designed as an insert part, the same is simply designed as a cramp, or at least with an approximately U-shaped design, and can be inserted into a corresponding, peripheral groove which is configured in the peripheral wall of the gear carrier vessel. The insert part can then be fixed in a torque-proof manner by its shape, by carrying additional torque, and also by additional pins and/or bolts if necessary.
(28) In an additional embodiment of the invention, the fastening means can be fixed as locking noses of the gear carrier vessel and/or of the housing cap of the actuator arrangement.
(29) For the modular construction, noted above, of the entire actuator arrangement, with gear carrier vessel, housing cap, fastening means, and motor cap, it has proven particularly favorable to provide the gear carrier vessels and the associated housing caps in varying sizes depending on the axial distance of the motor shaft to the output shaft of the gear unit. However, according to the invention, in all of these differently sized parts, care is always taken that the interfaces for the fastening means mentioned above—that is, the insert part or the plug part included for the purpose of attachment, on the one hand, and on the other hand the enclosing housing for the motor—always have an identical design. In this way, a great deal of flexibility is achieved without the need to provide housing parts with completely different designs. Accordingly, it is possible with the modular construction of the actuator device suggested according to the invention to match customer-specific interfaces, such as a plug connector, bolt eyelets for the attachment of the actuator arrangement, the axial distance between the motor and the output shaft, the actuator device of an electrical parking brake and/or an electromechanical service brake, completely independently of each other and specific to the application. Thanks to the invention, and in an advantageous manner, it is no longer necessary to conceive and provision entirely re-designed housings, and specifically not in cases where only a single customer interface described above needs to be matched specifically. The actuator device according to the invention has the decisive advantage that each of the named interfaces—that is, the plug connector, bolting eyelets, and the axial distance between the motor shaft and the output shaft—are positioned on a separate housing part. All housing parts can be connected to each other by standardized interfaces on the actuator device.
DETAILED DESCRIPTION OF THE FIGURES
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(31) The actuator arrangement 10 comprises an electric motor drive unit with an electric motor 40, which is in the interior of the housing 90 of the actuator arrangement 10 in the illustration in
(32) As can be clearly seen in
(33) A plug receptacle 71 is connected as a single piece to the motor cap 81 via a contact guide 83. Plug contacts 72 are positioned inside the plug receptacle 71 and electrically connected to the electric motor 40, such that an electrical plug connector inserted into the plug receptacle 71, which is itself connected to a corresponding electronic control device, can convey electrical signals to the electric motor, and can also particularly supply the same with a suitable current.
(34) By varying the shape of the plug receptacle 71, its orientation on the contact guide 83, and the geometric profile of the contact guide, it is possible to easily adapt the manner and the positioning of the plug connection being used to the specific requirements. However, this adaptation only influences the design of the motor cap 81 being used, while the rest of the actuator arrangement can then remain substantially unchanged.
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(36) As can be seen particularly well in the illustrations in
(37) The end of the motor tube 80 which lies on the opposite end from the motor cap 81 is fixed to a further housing part 90, wherein this further housing part 90 is included as a receptacle for a gear unit 50 and is therefore indicated in the following as a gear carrier vessel 90. The base 92 of this gear carrier vessel 90 includes a first recess 94, wherein the motor shaft 42 mentioned above, including the motor sprocket 43, projects through the same. The gear carrier vessel 90 and the motor tube 80 are primarily formed as a single piece. However, multi-piece embodiments which are connected after production can also be contemplated. The motor tube 80 can then be fixed to the gear carrier vessel 90 if the gear carrier vessel 90 is likewise made of plastic—for example by laser welding or gluing. Other connection options can likewise be considered.
(38) The gear carrier vessel 90 has a peripheral wall 91 on the base 92 in the direction which faces away from the electric motor 40, such that the gear carrier vessel 90 as a whole has the form of a pot. Further gear elements of the gear unit are positioned between the walls 91. A top view of the pot-like depression of the gear carrier vessel 90 is shown in
(39) As shown in
(40) As the illustrations in
(41) In the embodiment illustrated as
(42) In this case, the fastening means 60 has one or more attachment openings 63 through which corresponding attachment bolts can be guided in order to bolt the actuator arrangement 10 to the brake caliper 30.
(43) The attachment openings 63, of which two are included in each of the
(44) In order to meet the needs of different installation requirements, it is possible to achieve high variability with respect to the attachment options, by providing different fastening means 60. In this case, it is only necessary to place the required attachment openings 63 and the associated attachment lugs 61 at other positions. In addition, it is also possible to include more than two attachment openings 63 on the fastening means 60. In order to take into account the various different attachment configurations, it is only necessary to insert an accordingly provisioned fastening means 60 into the groove 99 of the gear carrier vessel 90, and fix the same in that position.
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(46) In the illustrated embodiment, the contact guide 83 runs substantially parallel to the axis of the motor shaft 42, and its end segment 83a is directed at an angle in such a manner that the plug receptacle 71 is arranged approximately at the height of the motor sprocket 43, and is open in the direction of the motor cap 81—downward in the illustration in
(47) The flexibility which can be achieved by this construction, however, goes even farther. As can be seen particularly in
(48) For the assembly of the motor assembly 110 from the components shown in
(49) Another option for attaching the actuator arrangement 10 to a brake pad adjustment device 20 is shown in
(50) A total of four legs 66, 64, angled downward, extend away from the annular fastening part 98, and these are designed and angled in such a manner that they can engage around the actuator arrangement 10—that is, the housing cap 93 and the gear carrier vessel 90. The two legs 66 likewise have grooves 66a on their ends which engage in corresponding, protruding noses 90a of the gear carrier vessel 90. This then ensures an additional torque-proof fixation. The two other legs 64 on the fastening part 60 are angled outward by approximately 90° at their distal ends, and have attachment lugs 61 on these ends, in which attachment openings 63 are again configured. The entire actuator arrangement 10 can then be bolted to the brake pad adjustment device 20 by means of these attachment openings 63.
(51) It is clear that it is possible to comply with other attachment configurations of customers for the actuator arrangement 10 by simply modifying, by way of example, the angle of the attachment lugs 64. Only the attachment bore holes 63 need to be moved with the legs 64 on the fastening part 60. By simply exchanging this fastening means 60, therefore, it is possible to ensure great variability of the attachment options of the otherwise unchanged actuator arrangement 10.
(52) The flexibility of the suggested actuator arrangement is once more illustrated in the context of
LIST OF REFERENCE NUMBERS
(53) 10 actuator arrangement 20 brake pad adjustment device 22 rotary spindle 24 piston 30 brake caliper 40 electric motor 41 motor housing 43 motor sprocket 50 gear unit 51 gear element 52 gear element, spindle 53 gear element 54 gear element 56 output shaft 60 fastening means 61 attachment lug 63 attachment opening 64 leg 65 bore hole 66 leg 66a groove 67 opening 68 annular fastening part 69 groove 71 plug receptacle 72 plug contact 80 motor tube 81 motor cap 82 base 83 contact guide 83a end segment 84 control electronics 85 interface 90 housing, gear carrier vessel 90a nose 91 wall 91a locking nose on wall 91 of the housing 90 92 base 93 housing cap 93a locking noses on the housing cap 93b pin 94 recess 95 recess 96 bore hole 99 groove 100 bolt 110 motor assembly A1 axial distance A2 axial distance A3 axial distance R1 radius R2 radius X longitudinal axis
(54) The references recited herein are incorporated herein in their entirety, particularly as they relate to teaching the level of ordinary skill in this art and for any disclosure necessary for the commoner understanding of the subject matter of the claimed invention. It will be clear to a person of ordinary skill in the art that the above embodiments may be altered or that insubstantial changes may be made without departing from the scope of the invention. Accordingly, the scope of the invention is determined by the scope of the following claims and their equitable equivalents.