Quick change rail fastener driving workhead unit
09771690 · 2017-09-26
Assignee
Inventors
Cpc classification
Y10T29/49815
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B25D9/00
PERFORMING OPERATIONS; TRANSPORTING
B25D11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A fastener driving workhead unit is provided for performing an operation on spikes of a railroad track having a plurality of ties, and includes a hammer housing configured for accommodating a hammer, the housing being attached to a hammer bushing having a hammer bushing clamp. Also included in the workhead unit is an anvil assembly having an anvil and an extension coupler, the extension coupler being releasably secured to the hammer bushing by fastening the hammer bushing clamp. Further, the workhead unit includes a jaw assembly having a jaw block, the jaw block having at least one jaw block clamp for releasably securing a guide rod to the jaw block by the jaw block clamp, such that the anvil freely reciprocates in the hammer housing for driving the spikes into the plurality of ties.
Claims
1. A fastener driving workhead unit for performing an operation on spikes of a railroad track having a plurality of ties, comprising: a hammer housing configured for accommodating a hammer, the housing being attached to a hammer bushing having a hammer bushing clamp; an anvil assembly having an anvil and an extension coupler, the extension coupler being releasably secured to the hammer bushing by fastening the hammer bushing clamp; a jaw assembly having a jaw block, the jaw block having at least one jaw block clamp for releasably securing a guide rod to the jaw block by the jaw block clamp, such that the anvil freely reciprocates in the hammer housing for driving the spikes into the plurality of ties; and each said jaw block clamp is configured for insertion into a corresponding jaw block side cavity of the jaw block, and the side cavity of the jaw block is configured to be in fluid communication with a corresponding throughbore of the jaw block for receiving the guide rod.
2. The fastener driving workhead unit of claim 1, wherein the at least one jaw block clamp has a vertical bore for allowing the jaw block clamp to pivot laterally about an axis of the vertical bore.
3. The fastener driving workhead unit of claim 2, wherein a finger pull disposed opposite the vertical bore is used for horizontal rotational manipulation of the at least one jaw block clamp.
4. The fastener driving workhead unit of claim 1, wherein a central indentation disposed on an inner wall of an elongated body of the at least one jaw block clamp matingly engages a rod indentation of the guide rod when the jaw block clamp is fully pushed into the side cavity.
5. The fastener driving workhead unit of claim 3, wherein a horizontal bore is disposed transverse to the vertical bore near the finger pull for securing the at least one jaw block clamp to the jaw block by fastening a fastener through the horizontal bore.
6. The fastener driving workhead unit of claim 1, wherein the at least one jaw block clamp has a first protrusion portion at one end, and a second protrusion portion at an opposite end, at least the first protrusion portion having a horizontal bore.
7. The fastener driving workhead unit of claim 1, wherein the at least one jaw block clamp defines a generally “C”-shape when viewed from above for fitting over a rod indentation of the guide rod and locking the guide rod in a throughbore of the jaw block.
8. The fastener driving workhead unit of claim 6, wherein a first clearance is defined between the first protrusion portion and a first inner wall of a jaw block side cavity of the jaw block when the at least one jaw block clamp is pushed into the corresponding jaw block side cavity.
9. The fastener driving workhead unit of claim 8, wherein the first clearance enables the at least one jaw block clamp to generate a squeezing force against a rod indentation of the guide rod by bending or deforming an elongated body of the jaw block clamp.
10. The fastener driving workhead unit of claim 1, wherein the hammer bushing clamp defines a generally “C”-shape when viewed from above for fitting over a rod indentation of the guide rod and locking the guide rod in a throughbore of the jaw block.
11. The fastener driving workhead unit of claim 1, wherein the hammer bushing clamp is dimensioned for insertion into a bushing side cavity of the hammer bushing.
12. The fastener driving workhead unit of claim 10, wherein a finger pull disposed is used for horizontal rotational manipulation of the hammer bushing clamp.
13. The fastener driving workhead unit of claim 11, wherein a clamp indentation disposed on an inner wall of an elongated body of the hammer bushing clamp matingly engages a coupler indentation of the extension coupler when the hammer bushing clamp is fully pushed into the bushing side cavity.
14. The fastener driving workhead unit of claim 1, wherein the hammer bushing has a first protrusion portion at one end, and a second protrusion portion at an opposite end, at least the first protrusion portion having a horizontal bore.
15. The fastener driving workhead unit of claim 14, wherein a first clearance is defined between the first protrusion portion and a first inner wall of a bushing side cavity of the hammer bushing when the hammer bushing clamp is pushed into the corresponding bushing side cavity; and a second clearance is defined between the second protrusion portion and a second inner wall of the bushing side cavity of the hammer bushing for allowing insertion of the hammer bushing clamp during a clamping process.
16. A fastener driving workhead unit for performing an operation on spikes of a railroad track having a plurality of ties, comprising: a hammer housing configured for accommodating a hammer, the housing being attached to a hammer bushing having a hammer bushing clamp; an anvil assembly having an anvil and an extension coupler, the extension coupler being releasably secured to the hammer bushing by fastening the hammer bushing clamp; a jaw assembly having a jaw block, the jaw block having at least one jaw block clamp for releasably securing a guide rod to the jaw block by the jaw block clamp, such that the anvil freely reciprocates in the hammer housing for driving the spikes into the plurality of ties; and wherein the hammer bushing clamp is dimensioned for insertion into a bushing side cavity of the hammer bushing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(20) Referring now to
(21) An anvil assembly, generally designated 22, includes the extension coupler 20 at its upper end. Further included in the anvil assembly 22 is a tube-like anvil sleeve 24 that defines a passageway for a shaft-like anvil 26 (best shown in
(22) Included in the jaw assembly 30 is a pair of spike gripping jaws 32 mounted to a jaw block 34 via a pair of rod eyes 36 to grasp the spike. In operation, the jaws 32 are pressurized toward the closed or gripping position by the rod eyes 36 which are hydraulically or mechanically biased, e.g., spring biased, as is well known in the art. To facilitate the reciprocal movement of the anvil 26, the jaw block 34 defines a central opening 38 through which the anvil passes to separate the jaws 32 and drive the spike into the tie as taught in U.S. Pat. No. 5,191,840, which is incorporated by reference.
(23) Also included in the jaw block 34 is a plurality of throughbores 40, relatively smaller than the central opening 38, and each disposed for the vertical passage of the jaw block 34 that moves with a plurality of guide rods 42. The rods 42 guide a vertical movement of the anvil assembly 22 during percussing operation of the spike driving workhead unit 10. Also, the rods 42 guide the downward movement of the jaw assembly 30 to a spiking position. As is known in the art, the guide rods are slidingly engaged in corresponding bores of a workhead feeder frame of the type disclosed in U.S. Pat. No. 5,398,616, incorporated by reference. While other configurations are contemplated, it is preferred that two throughbores 40 are provided for the accommodation of two guide rods 42 for each spike driving workhead unit 10. A lower end 44 of each guide rod 42 matingly engages a corresponding throughbore 40, and is secured to the jaw block 34 by pivotally fastening a corresponding jaw block clamp 46 as described in further detail below. An upper end 48 of each guide rod 42 has a plurality of spaced apertures 50 for receiving a locking pin 52 to secure the rod to a weldment bracket (not shown).
(24) During operation, the lower end 44 of each guide rod 42 is releasably attached to the jaw block 34 by fastening the corresponding jaw block clamp 46 using a transverse threaded fastener 54, such as a bolt. A rod indentation 56 (best shown in
(25) Typically, the spike driving workhead unit 10 is attached to a cylinder (not shown) via a sled (not shown) for upward and downward movements. A stroke range of the cylinder is between 18″ and 19.5″, but preferably 19.5″. The sleeve 24 is firmly attached to the hammer housing 12 through the extension coupler 20 and the hammer bushing 16. The sleeve 24 travels in upward and downward directions along an operation axis of the hammer housing 12. Inside the sleeve 24 is the anvil 26, and it freely reciprocates in the hammer housing 12. The sleeve 24 is guided through the central opening 38.
(26) The jaw assembly 30 and the guide rods 42 travel downwardly under the action of the spring 28 biasing between the extension coupler 20 and the jaw block 34. A purpose of the spring 28 is to keep the jaw assembly 30 and the guide rods 42 to travel at the same speed as the hammer housing 12, the sleeve 24, and the cylinder so that the spike is held securely. A length of the spring 28 does not change when the spike driving workhead unit 10 moves downwardly to the spiking position until the locking pins 52 hit the top of a bushing weldment (not shown). At this time, the sleeve 24, the hammer housing 12, and the anvil 26 continue to descend, and the spring 28 starts to compress. Then, the jaws 32, which are spring biased (not shown), start to open as the sleeve 24 is passing though the jaws. At this time, the spike driving workhead unit 10 receives resistance from the spike head, and this triggers the anvil 26 for driving the spike into the tie.
(27) Referring now to
(28) In the preferred embodiment, the jaw block clamp 46 has a first protrusion portion 70 at one end and a second protrusion portion 72 at an opposite end. Specifically, the first protrusion portion 70 having the horizontal bore 68 is generally rectangular or block-shaped and is disposed at one end of the jaw block clamp 46, and at an opposite end, the second protrusion portion 72 having the vertical bore 58. The second protrusion 72 is generally cylindrical in shape. Preferably, a width of the first protrusion portion 70 along the axis of the horizontal bore 68 is substantially the same with a corresponding width of the second protrusion portion 72. It is contemplated that the general shapes of the protrusions 70, 72 may vary to suit the application.
(29) Additionally, the jaw block clamp 46 defines a generally “C”-shape when viewed from above in the orientation of
(30) Referring now to
(31) Preferably, as shown in
(32) Similarly, with the jaw block clamp 46, the hammer bushing clamp 18 has a first protrusion portion 170 at one end and a second protrusion portion 172 at an opposite end. Specifically, the first protrusion portion 170 having the horizontal bore 168 is disposed at one end of the hammer bushing clamp 18, and at an opposite end, the second protrusion portion 172 having the vertical bore 158. Preferably, a width of the first protrusion portion 170 along the axis of the horizontal bore 168 is substantially the same with a corresponding width of the second protrusion portion 172.
(33) Additionally, the hammer bushing clamp 18 also defines a generally “C”-shape when viewed from above in the orientation of
(34) Referring now to
(35) Referring now to
(36) Next, as shown in
(37) At this stage, both the anvil assembly 22 and the jaw assembly 30 are still connected to the hammer housing 12 via the anvil 26. Releasing of the anvil 26 from the hammer housing 12 is achieved, as shown in
(38) Referring now to
(39) As a result, the first clearance 192 enables the jaw block clamp 46 to generate a squeezing force against the rod indentation 56 by bending or deforming the elongated body 67 of the jaw block clamp when the bolt 54 is rotationally fastened through the horizontal bore 68 and into a corresponding bore 196 disposed on the first inner wall 194. A second clearance, generally designated 198, is defined between the second protrusion portion 72 and a second inner wall 200 of the jaw block side cavity 60, thereby allowing free pivoting actions of the jaw block clamp 46 during a clamping process.
(40) Referring now to
(41) As a result, the first clearance 204 enables the hammer bushing clamp 18 to generate a squeezing force against the coupler indentation 76 by bending or deforming the elongated body 167 of the hammer bushing clamp when the bolt 54 is rotationally fastened through the horizontal bore 168 and into a corresponding bore 208 disposed on the first inner wall 206. A second clearance, generally designated 210, is defined between the second protrusion portion 172 and a second inner wall 212 of the bushing side cavity 74, thereby allowing free pivoting actions of the hammer bushing clamp 18 during the clamping process.
(42) Referring now to
(43) Referring now to
(44) Securing the jaw block clamp 218 into the jaw block side cavity 60 is achieved by rotationally fastening two bolts 54 through corresponding horizontal bores 228 disposed in generally rectangular or block-shaped protrusions 229 at opposite ends of the elongate body 222 near the corresponding finger pull 220. It will be seen that the protrusions 229 extend from the inner wall 226 of the elongate body 222 corresponding to the central indentation 224, and each preferably has radiused portions 229′ located above and below the bores 228. It is contemplated that the radiused portions 229′ can optionally be provided to the hammer bushing clamp 18 and the jaw block clamp 46 described above in relation to
(45) Referring now to
(46) An outer wall 237 is in spaced parallel relation to the inner wall 236 and defines a general concave portion 237′. Securing the hammer bushing clamp 216 into the bushing side cavity 74 is achieved by rotationally fastening two bolts 54 through corresponding horizontal bores 238 extending transversely to the elongated body 232 disposed in block-shaped or rectangular protrusions 239 at opposite ends of the elongate body near the corresponding finger pull 230. The generally concave portion 237′ is located between the bores 238. Also, as is the case with the jaw block clamp 218, the protrusions 239 head define radiused edges 240 above and below the bores 238. Also, as is the case with the hammer bushing clamp 18, and the jaw block clamp 46, the protrusions 229 and the elongated body 232 combine to define a general “C” shape when viewed from above as seen in
(47) While a particular embodiment of the present spike driving workhead unit has been described herein, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the present disclosure in its broader aspects and as set forth in the following claims.