METHOD, APPARATUS, AND SYSTEM FOR IMPROVED CELL DESIGN HAVING UNIDIRECTIONAL METAL LAYOUT ARCHITECTURE
20170323902 · 2017-11-09
Assignee
Inventors
- Jia Zeng (Sunnyvale, CA, US)
- Lei Yuan (Cupertino, CA, US)
- Jongwook Kye (Pleasonton, CA, US)
- Harry J. Levinson (Saratoga, CA, US)
Cpc classification
H01L23/5226
ELECTRICITY
H01L27/0207
ELECTRICITY
H01L23/485
ELECTRICITY
International classification
H01L23/522
ELECTRICITY
H01L27/02
ELECTRICITY
H01L21/768
ELECTRICITY
Abstract
At least one method, apparatus and system disclosed involves circuit layout for comprising a unidirectional metal layout. A first trench silicide (TS) formation is formed in a first active area of a functional cell. A first CA formation if formed above the first TS formation. A first vertical metal formation is formed in a first metal layer from the first active area to a second active area of the functional cell. The first vertical metal formation is formed offset relative to, and in contact with, the CA formation. A second TS formation is formed in a second active area of the functional cell. A second CA formation is formed above the second TS formation. The CA formation is formed offset the first vertical metal formation, operatively coupling the first and second active areas.
Claims
1. A method, comprising: forming a first trench silicide (TS) formation in a first active area of a functional cell; forming a first local interconnect (CA) formation above said first TS formation; forming a first vertical metal formation in a first metal layer from said first active area to a second active area of said functional cell, wherein said first vertical metal formation is formed in contact with said CA formation such that a portion of said CA formation underlies a portion of said first vertical metal formation; forming a second TS formation in said second active area of said functional cell; forming a second CA formation above said second TS formation, wherein said second CA formation is formed in contact with the first vertical metal formation such that a portion of said second CA formation underlies a portion of said first vertical metal formation, operatively coupling said first and second active areas.
2. The method of claim 1, further comprising: forming a third local interconnect (CB) formation formed offset to, and in contact with, a first gate formation; and forming a second vertical metal formation in said first metal layer offset relative to, and in contact with, said CB formation.
3. The method of claim 2, wherein said second vertical metal formation is formed partially offset to said first gate formation, and said first vertical metal formation is formed partially offset to a second gate formation.
4. The method of claim 2, further comprising: forming a first horizontal metal formation formed in a second metal layer and in said first active area, wherein said first metal formation is coupled to said first CA formation and said first vertical metal formation by a first via; and forming a second horizontal metal formation formed in a second metal layer and in said second active area, wherein said second metal formation is coupled to said second CA formation and said second vertical metal formation by a second via.
5. The method of claim 4, further comprising a third horizontal metal formation formed in said second metal layer, wherein said first metal formation is coupled to said CB formation and said second vertical metal formation by a third via.
6. The method of claim 5, further comprising: forming a fourth horizontal metal formation formed in said second metal layer, wherein said third horizontal metal formation is configured as a first power rail; and forming a fifth horizontal metal formation formed in said second metal layer, wherein said fourth horizontal metal formation is configured as a second power rail.
7. The method of claim 6, wherein forming a first TS formation formed in said first active area, wherein said first TS formation is coupled to said fourth horizontal metal formation by a fourth via; and forming a second TS formation formed in said second active area, wherein said second TS formation is coupled to said fifth horizontal metal formation by a fifth via.
8. The method of claim 7, further comprising forming a functional cell using at least said first and second vertical metal formations, said first, second, third, fourth, and fifth horizontal metal formation, said first and second CA formations, said first and second CB formations, said first and second TS formations, and said first, second, third, fourth, and fifth vias.
9. The method of claim 8, wherein forming a functional cell comprises forming at least one of a AND cell, an OR cell, a NAND cell, a NOR cell, and XOR cell, an inverter cell, an AND-OR-INVERT (AOI) cell, and a portion of a memory cell.
10. An integrated circuit, comprising: a first trench silicide (TS) formation in a first active area; a first local interconnect (CA) formation above said first TS formation; a first vertical metal formation in a first metal layer spanning from said first active area to a second active area of said functional cell, wherein said first vertical metal formation is contact with said CA formation such that a portion of said CA formation underlies a portion of said first vertical metal formation; a second TS formation in a second active area of said functional cell; a second CA formation above said second TS formation, wherein said second CA formation is in contact with the first vertical metal formation such that a portion of said second CA formation underlies a portion of said first vertical metal formation, operatively coupling said first and second active areas.
11. The integrated circuit of claim 10, further comprising: a third local interconnect (CB) formation formed offset to, and in contact with, a first gate formation; and a second vertical metal formation in said first metal layer formed offset relative to, and in contact with, said CB formation.
12. The integrated circuit of claim 11, further comprising: a first horizontal metal formation in a second metal layer and in said first active area, wherein said first metal formation is coupled to said first CA formation and said first vertical metal formation by a first via; a second horizontal metal formation in a second metal layer and in said second active area, wherein said second metal formation is coupled to said second CA formation and said second vertical metal formation by a second via; and a third horizontal metal formation formed in said second metal layer, wherein said first metal formation is coupled to said CB formation and said second vertical metal formation by a third via.
13. The integrated circuit of claim 12, further comprising: a fourth horizontal metal formation formed in said second metal layer, wherein said third horizontal metal formation is configured as a first power rail; and a fifth horizontal metal formation formed in said second metal layer, wherein said fourth horizontal metal formation is configured as a second power rail.
14. The integrated circuit of claim 13, further comprising: a first TS formation formed in said first active area, wherein said first TS formation is coupled to said fourth horizontal metal formation by a fourth via; and a second TS formation formed in said second active area, wherein said second TS formation is coupled to said fifth horizontal metal formation by a fifth via.
15. The integrated circuit of claim 10, wherein said integrated circuit is at least one of a AND cell, an OR cell, a NAND cell, a NOR cell, and XOR cell, an inverter cell, an AND-OR-INVERT (AOI) cell, and a portion of a memory cell.
16. A system, comprising: a semiconductor device processing system for fabricating an integrated circuit device based upon a design comprising a functional cell; and a processing controller operatively coupled to said semiconductor device processing system, said processing controller configured to control an operation of said semiconductor device processing system adapted to: form a first trench silicide (TS) formation in a first active area of a functional cell; form a first local interconnect (CA) formation above said first TS formation; form a first vertical metal formation in a first metal layer from said first active area to a second active area of said functional cell, wherein said first vertical metal formation is formed in contact with said CA formation such that a portion of said CA formation underlies a portion of said first vertical metal formation; form a second TS formation in a second active area of said functional cell; and form a second CA formation above said second TS formation, wherein said CA formation is formed in contact with the first vertical metal formation such that a portion of said second CA formation underlies a portion of said first vertical metal formation, operatively coupling said first and second active areas.
17. The system of claim 16, further comprising a design unit adapted to receive a design for an integrated circuit device, wherein said design comprises a functional cell.
18. The system of claim 16, wherein said processing controller is further adapted to: a first horizontal metal formation formed in a second metal layer and in said first active area, wherein said first metal formation is coupled to said first CA formation and said first vertical metal formation by a first via; and a second horizontal metal formation formed in a second metal layer and in said second active area, wherein said second metal formation is coupled to said second CA formation and said second vertical metal formation by a second via; a third horizontal metal formation formed in said second metal layer, wherein said first metal formation is coupled to a third local interconnect (CB) formation and said second vertical metal formation by a third via; a fourth horizontal metal formation formed in said second metal layer, wherein said third horizontal metal formation is configured as a first power rail; and a fifth horizontal metal formation formed in said second metal layer, wherein said fourth horizontal metal formation is configured as a second power rail.
19. The system of claim 18, further comprising: a first TS formation formed in said first active area, wherein said first TS formation is coupled to said fourth horizontal metal formation by a fourth via; and a second TS formation formed in said second active area, wherein said second TS formation is coupled to said fifth horizontal metal formation by a fifth via.
20. The system of claim 16, wherein said integrated circuit is at least one of a AND cell, an OR cell, a NAND cell, a NOR cell, and XOR cell, an inverter cell, an AND-OR-INVERT (AOI) cell, and a portion of a memory cell.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which:
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[0042] While the subject matter disclosed herein is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION
[0043] Various illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0044] The present subject matter will now be described with reference to the attached figures. Various structures, systems and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
[0045] Embodiments herein provide for using middle-of-line (MOL) structures, such as local interconnect formations CA, CB, and trench silicide (TS) formations to provide connections/routing to enable use of unidirectional metal formations. Embodiments herein provide for a cell for an integrated circuit that comprises a CA-M0 and CB-M0 offset side-touch hand-shake design. Embodiments herein provide for source/drain connections that comprise unidirectional metal connections. Embodiments herein also provide for an increased amount of edge placement tolerance as compared to CA/TS pass-through designs.
[0046] Further, embodiments herein provide for a middle of line (MOL) architecture that substantially reduces or eliminates “wrong way” power rails, i.e., substantially reducing or eliminating metal structures on a metal layer that run in a different direction as compared to power rail structures of that metal layer. Embodiments herein provide for unidirectional M1 (e.g., horizontal unidirectional) SADP compatible designs. Using embodiments herein, improved scalability may be achieved as compared to wrong-way M1 architecture. Designs provided by embodiments herein provide for all MOL layers of an integrated circuit to be ultra-regular and compatible with LELE and SADP designs.
[0047] Turning now to
[0048] The cell 700 includes a 1.sup.st active region 720 (e.g., NMOS region) and a 2.sup.nd active region 730 (e.g., PMOS region). Trench silicide (TS) formations 780 may be formed in the 1.sup.st and 2.sup.nd active areas 720, 730. A 2.sup.nd M0 formation 770b is formed in a vertical configuration. The 2.sup.nd M0 formation 770b is formed in an offset fashion relative to the gate 710c. The cell 700 may also comprise local interconnect formations, a 1.sup.st CA formation 760 in the 1.sup.st active region 720, and a 2.sup.nd CA formation 765 in the 2.sup.nd active region. The 1.sup.st and 2.sup.nd CA formations 760, 765 are formed offset relative to the 2.sup.nd M0 formation 770b and aligned on a TS formation 780, as shown. In this manner, the 1.sup.st and 2.sup.nd active regions 720, 730 may be operatively coupled using vertical M0 features.
[0049] Turning now to
[0050] As shown in
[0051] Turning now to
[0052] As shown in
[0053] The offset nature of the CA-M0 and CB-M0 handshaking exemplified in
[0054] Turning now to
[0055] The cell 1000 includes a 1.sup.st active region 1020 (e.g., NMOS region) and a 2.sup.nd active region 1030 (e.g., PMOS region). TS formations 1080 may be formed in the 1.sup.st and 2.sup.nd active areas 1020, 1030. Further, a 1.sup.st M1 horizontal power rail 1015a is formed in the 1.sup.st active area 1020. A 2.sup.nd M1 horizontal power rail 1015b is formed in the 2.sup.nd active area 1030. Also, a plurality of M1 formations 1040 in a horizontal configuration may be formed in the cell 1000. Therefore, all of the M1 formations, including the M1 power rails, are formed in a unidirectional, horizontal configuration.
[0056] A plurality of additional M0 formations may be formed in a unidirectional, vertical configuration. For example, a 2.sup.nd M0 formation 1070b is formed in a vertical configuration. The 2.sup.nd M0 formation 1070b is formed in an offset manner (side-touch) relative to the gate 1010c. The cell 1000 may also comprise a 1.sup.st CA formation 1060 in the 1.sup.st active region 1020, and a 2.sup.nd CA formation 1065 in the 2.sup.nd active region 1030. The 1.sup.st and 2.sup.nd CA formations 1060, 1065 are formed offset (side-touch) to the 2.sup.nd M0 formation 1070b and to a TS formation 1080. In this manner, the 1.sup.st and 2.sup.nd active regions 1020, 1030 may be operatively coupled using vertical M0 features.
[0057] Using the vertical, unidirectional M0 formations, along with horizontal, unidirectional M1 formations described above, various connections (e.g., source/drain connections) may be made in an integrated circuit without bending metal formations. This may provide increased edge placement tolerance, which provides routing and space efficiencies. Using the CA-M0 and CB-M0 offset side-touch handshake designs described herein, MOL architecture that substantially eliminates wrong-way power rails, may be achieved. Further, designs provided by embodiments herein provide for increased scalability and more efficient self-aligned double patterning and lithography-etch-lithography-etch (LELE) processing.
[0058] Using the CA-M0/CB-M0 offset side-touch handshake provided by embodiments herein, more complex functional cells may be provided For example, using components such as the components described in
[0059] Turning now to
[0060] The cell 1100 includes a 1.sup.st active region 1120 (e.g., NMOS region) and a 2.sup.nd active region 1130 (e.g., PMOS region). TS formations 1080 may be formed in the 1.sup.st and 2.sup.nd active areas 1120, 1130. Further, a 1.sup.st M1 horizontal power rail 1115a is formed in the 1.sup.st active area 1120. A 2.sup.nd M1 horizontal power rail 1115b is formed in the 2.sup.nd active area 1130. Further a plurality of M1 formations 1140 in horizontal configurations are formed in the cell 1100. Therefore, all of the M1 formations, including the M1 power rails, are formed in a unidirectional, horizontal configuration. A plurality of vias 1106 may be used to couple various formations to metal layer, e.g., M1 formations 1140, to MOL features (CB, CA, TS features).
[0061] The cell 1100 may also comprise a CA formation 1160 in the 1.sup.st active region 1120. The 1.sup.st CA formation 1160 is formed offset to a M0 formation 1170 and to a TS formation 1180. In this manner, the 1.sup.st and 2.sup.nd active regions 1020, 1030 may be operatively coupled using vertical M0 features. The arrangement of the formations in the cell 1100 provides for a NAND gate. Similar formations, with modifications such increased number of gates 1110, more elongated CB formations 1150, etc., may be implemented to form other types of functional cells, such as AND-OR-Invert circuits, etc. Using the vertical, unidirectional M0 formations, along with horizontal, unidirectional M1 formations, and the CA-M0/CB-M0 handshakes described above, various efficient cell designs that are SADP and LELE process friendly may be formed.
[0062] Those skilled in the art would appreciate that even though some embodiments herein are described in terms of a cell, similar concepts would apply to embodiments where circuits described herein are formed on an integrated circuit without using standard cells.
[0063] Turning now to
[0064] The semiconductor device processing system 1210 may produce integrated circuits on a medium, such as silicon wafers. The production of integrated circuits by the device processing system 1210 may be based upon the circuit designs provided by the integrated circuits design unit 1240. The processing system 1210 may provide processed integrated circuits/devices 1215 on a transport mechanism 1250, such as a conveyor system. In some embodiments, the conveyor system may be sophisticated clean room transport systems that are capable of transporting semiconductor wafers. In one embodiment, the semiconductor device processing system 1210 may comprise a plurality of processing steps, e.g., the 1.sup.st process step, the 2.sup.nd process set, etc., as described above.
[0065] In some embodiments, the items labeled “1215” may represent individual wafers, and in other embodiments, the items 1215 may represent a group of semiconductor wafers, e.g., a “lot” of semiconductor wafers. The integrated circuit or device 1215 may be a transistor, a capacitor, a resistor, a memory cell, a processor, and/or the like. In one embodiment, the device 1215 is a transistor and the dielectric layer is a gate insulation layer for the transistor.
[0066] The integrated circuit design unit 1240 of the system 1200 is capable of providing a circuit design that may be manufactured by the semiconductor processing system 1210. The design unit 1240 may receive data relating to the functional cells to utilize, as well as the design specifications for the integrated circuits to be designed. In one embodiment, the integrated circuit design unit 1240 may provide cell designs that comprise horizontal M1 unidirectional formation, vertical M0 unidirectional formations, CA-M0 and CB-M0 offset, side-touch handshake formations.
[0067] In other embodiments, the integrated circuit design unit 1240 may perform an automated determination of the shifts, automatically select a substitute or child, and automatically incorporate the substitute cell into a design. For example, once a designer or a user of the integrated circuit design unit 1240 generates a design using a graphical user interface to communicate with the integrated circuit design unit 1240, the unit 1240 may perform automated modification of the design using substitute cells. In other embodiments, the integrated circuit design unit 1240 may be capable of automatically generating one or more cells that comprise horizontal M1 unidirectional formation, vertical M0 unidirectional formations, CA-M0 and CB-M0 offset, side-touch handshake formations, or retrieve one or more such cells from a library.
[0068] The system 1200 may be capable of performing analysis and manufacturing of various products involving various technologies. For example, the system 1200 may use design and production data for manufacturing devices of CMOS technology, Flash technology, BiCMOS technology, power devices, memory devices (e.g., DRAM devices), NAND memory devices, and/or various other semiconductor technologies.
[0069] The methods described above may be governed by instructions that are stored in a non-transitory computer readable storage medium and that are executed by, e.g., a processor in a computing device. Each of the operations described herein may correspond to instructions stored in a non-transitory computer memory or computer readable storage medium. In various embodiments, the non-transitory computer readable storage medium includes a magnetic or optical disk storage device, solid state storage devices such as flash memory, or other non-volatile memory device or devices. The computer readable instructions stored on the non-transitory computer readable storage medium may be in source code, assembly language code, object code, or other instruction format that is interpreted and/or executable by one or more processors.
[0070] The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the process steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is, therefore, evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the invention. Accordingly, the protection sought herein is as set forth in the claims below.