Highly dispersible graphene composition, preparation method thereof, and electrode for lithium ion secondary battery containing highly dispersible graphene composition
09812712 · 2017-11-07
Assignee
Inventors
- Peiyu Sun (Shanghai, CN)
- Zhenqi Wu (Shanghai, CN)
- Gangqiao Liu (Shanghai, CN)
- Gang Wu (Shanghai, CN)
- Eiichiro Tamaki (Shiga, JP)
- Yasuo Kubota (Shiga, JP)
Cpc classification
H01M4/5825
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B2204/04
CHEMISTRY; METALLURGY
H01M10/0525
ELECTRICITY
International classification
H01B1/04
ELECTRICITY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
H01M4/62
ELECTRICITY
H01M4/58
ELECTRICITY
Abstract
In order to prepare highly conductive and highly dispersible graphene and obtain an electrode for a lithium ion battery with good output characteristics and cycle characteristics, there is provided a graphene composition containing thiourea, the element ratio of sulfur to carbon being 0.04 or more and 0.12 or less in X-ray photoelectron spectroscopy measurement.
Claims
1. A graphene composition containing graphene, thiourea and elemental sulfur, the element ratio of sulfur to carbon measured in X-ray photoelectron spectroscopy measurement being 0.04 or more and 0.12 or less and the elemental sulfur content in the graphene composition is 0.01 or more and 0.1 or less relative to the carbon component, wherein the thiourea is adsorbed on the surface of the graphene.
2. An electrode for a lithium ion battery, comprising the graphene composition according to claim 1, an electrode active material and a binder.
3. A method for producing the graphene composition according to claim 1, comprising a step of reducing a graphite oxide at 20° C. or higher and 60° C. or lower in the presence of thiourea.
4. The method for producing graphene composition according to claim 3, wherein the graphite oxide is reduced at a weight ratio of thiourea to the graphite oxide of 0.5 or more and 4 or less.
5. An electrode for a lithium ion battery, comprising the graphene composition produced by the method for producing graphene composition according to claim 3, an electrode active material and a binder.
6. An electrode for a lithium ion battery, comprising the graphene composition produced by the method for producing graphene composition according to claim 4, an electrode active material and a binder.
Description
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(1) <Graphene Composition>
(2) The graphene in the present invention preferably has a structure composed of single-layer graphene sheets stacked together and has a flaky form. Although no particular restriction is put on the thickness of the graphene, it is preferably 100 nm or less, more preferably 50 nm or less and further preferably 20 nm or less. With regard to the size in the aspect direction of the graphene, the lower limit is preferably 0.5 μm or more, more preferably 0.7 μm or more and further preferably 1 μm or more and the upper limit is preferably 50 μm or less, more preferably 10 μm or less and further preferably 5 μm or less. In this connection, the size in the aspect direction of the graphene refers to an average of the maximum length of the major axis and the minimum length of the minor axis of the graphene plane.
(3) <Thiourea>
(4) The graphene composition according to embodiments of the present invention contains thiourea. Thiourea is a molecule with a structure in which the oxygen atom of urea has been replaced by a sulfur atom. That is, it follows that the graphene composition containing thiourea contains the sulfur element on its surface in a certain proportion.
(5) In order to set the amount of thiourea on the surface of the graphene composition to an appropriate amount, it is necessary to allow the element ratio of sulfur to carbon in X-ray photoelectron spectroscopy to be 0.04 or more and 0.12 or less. Moreover, it is preferred that the element ratio of sulfur to carbon be 0.06 or more and 0.10 or less. In case where the proportion of thiourea on the surface is too small, it is not possible to impart the graphene composition with dispersibility. On the other hand, in case where the proportion of thiourea is too large, the conductivity of the graphene composition is lowered. In X-ray photoelectron spectroscopy, the surface of a sample put into an ultra-high vacuum is irradiated with soft X-rays and photoelectrons emitted from the surface are detected by an analyzer. The binding energy value of a bound electron in a material is obtained from the wide spectrum of the photoelectron and information about the elements in the material is obtained from the binding energy value. Furthermore, it is possible to quantitatively determine the element ratio using the peak area ratio.
(6) The method of allowing thiourea to be contained is not particularly limited. In order to prepare the graphene composition, thiourea and graphene may be mixed or a graphite oxide may be reduced in the presence of thiourea.
(7) No particular restriction is put on the method of mixing thiourea and graphene and a known mixer and kneader may be used. Specifically, examples thereof include a method of utilizing a self-operating mortar, a triple roll mill, a bead mill, a planetary ball mill, a homogenizer, a planetary mixer, a biaxial kneader or the like. Of these, a planetary ball mill is suitable for mixing two different powders.
(8) The specific method of reducing a graphite oxide in the presence of thiourea will be described later.
(9) Although the X-ray photoelectron spectroscopy is used for the surface analysis of the graphene composition, in order to determine the thiourea content in the whole graphene composition as well as the surface, it is preferred that thermal desorption GC-MS and TPD-MS analysis be used. These methods enable the qualitative and quantitative determination of a component that volatilizes when heat is applied to the composition. The thiourea content in the graphene composition is preferably 0.002 or more and 0.04 or less, further preferably 0.005 or more and 0.02 or less, relative to the carbon component.
(10) In this connection, it is possible to determine whether thiourea is contained in the graphene composition also by a TOF-SIMS method. In the TOF-SIMS method, the surface of a sample put into an ultra-high vacuum is irradiated with a pulsed ion (primary ion) and ions emitted from the sample surface (secondary ions) are mass analyzed to analyze a material on the sample surface. By analyzing the graphene composition containing thiourea by this method, peaks derived from the molecular weight of thiourea are obtained.
(11) The graphene composition according to the present invention may contain a material other than thiourea; and may contain, for example, a denatured material of thiourea and the elemental sulfur. The denatured material of thiourea and the elemental sulfur, as well as thiourea, can be subjected to the qualitative and quantitative determination by methods of analysis such as thermal desorption GC-MS and TPD-MS. Since the ionic conductivity is especially enhanced in case where the elemental sulfur is contained in the graphene composition, allowing the elemental sulfur to be contained is preferred. The elemental sulfur content in the graphene composition is preferably 0.01 or more and 0.1 or less, further preferably 0.02 or more and 0.05 or less, relative to the carbon component.
(12) <Graphite Oxide>
(13) The graphite oxide in the present invention is preferably a material obtained by allowing graphite to be oxidized and has a peak at 9 to 13.0° which is peculiar to graphite oxide in the X-ray diffraction measurement. With regard to such a graphite oxide, since the structure collapses depending on the conditions such as pH in the solution and one-layer to few-layer sheets are formed depending on the degree of oxidation, it is sometimes referred to also as a graphene oxide.
(14) The graphite oxide can be prepared by a known method. Moreover, commercial graphite oxide may be purchased.
(15) Although the graphite as the raw material of the graphite oxide may be either artificial graphite or natural graphite, natural graphite is preferably used. The mesh number for the graphite raw material is preferably 20000 or less, further preferably 5000 or less.
(16) Although the preparation method of a graphite oxide is not particularly limited and a known method may be used, Hummers' method and the like are preferred. An example of Hummers' method will be mentioned below. To graphite (for example a powder of natural graphite and the like) as the raw material, concentrated sulfuric acid, sodium nitrate and potassium permanganate are added and allowed to undergo a reaction with stirring for 0.2 to 5 hours at 25 to 50° C. Afterward, the reaction mixture is added and diluted with deionized water to obtain a suspension and this is continuously allowed to undergo a reaction for 5 to 50 minutes at 80 to 100° C. Finally, hydrogen peroxide and deionized water are added and allowed to undergo a reaction for 1 to 30 minutes to obtain a graphite oxide dispersion. The resulting graphite oxide dispersion is filtered and washed to obtain a graphite oxide gel. The solvent can be removed from the graphite oxide gel by a freeze-drying method, a spray-dry method or the like to obtain a graphite oxide powder.
(17) The specifications given for each reactant are, as an example, relative to 10 g of natural graphite powder, 150 to 300 ml of concentrated sulfuric acid, 2 to 8 g of sodium nitrate, 10 to 40 g of potassium permanganate and 40 to 80 g of hydrogen peroxide. When concentrated sulfuric acid, sodium nitrate and potassium permanganate are added, the temperature is controlled by means of an ice bath. When hydrogen peroxide and deionized water are added, the mass of deionized water is 10 to 20 times the mass of hydrogen peroxide. With regard to concentrated sulfuric acid, the mass concentration is 70% or more and it is preferred to utilize that with a mass concentration of 97% or more.
(18) Although the graphite oxide has high dispersibility, since it is an insulator in itself, it cannot be used as a conductive additive or the like. In case where the degree of oxidation of the graphite oxide is too high, the conductivity of the graphene powder obtained by being reduced may deteriorate. As such, it is preferred that the ratio of carbon atoms to oxygen atoms in the graphite oxide be 0.5 or less. Moreover, in case where the inner part of graphite is not well oxided, it becomes difficult to obtain a flaky graphene powder. Accordingly, it is desirable that the peaks peculiar to graphite not be detected when the graphite oxide is subjected to the X-ray diffraction measurement.
(19) <Reduction of Graphite Oxide in the Presence of Thiourea>
(20) The graphene composition according to the present invention may be produced by reducing a graphite oxide in the presence of thiourea.
(21) In order to reduce graphite oxide in the presence of thiourea, thiourea and graphite oxide only need to be moderately mixed. For example, the graphite oxide and thiourea may be mixed in the state of being dispersed in a solution. In this case, it is preferred that both the graphite oxide and thiourea be completely dissolved. If a portion thereof may be left undissolved, it is also acceptable. As the solvent, a polar solvent is preferred, but not limited to the following. Examples thereof include water, ethanol, methanol, 1-propanol, 2-propanol, N-methylpyrrolidone, dimethylformamide, dimethylacetamide, dimethyl sulfoxide, γ-butyrolactone and the like. In order to reduce graphite oxide in the presence of thiourea, the solvent is not always necessary as long as the graphite oxide and thiourea are moderately mixed. Those in the solid state may be mixed by kneading. The graphite oxide and thiourea may be in the liquid state and in the solid state respectively, or thiourea and the graphite oxide may be in the liquid state and in the solid state respectively.
(22) The graphite oxide may be reduced with thiourea as a reducing agent and may be reduced with a reducing agent other than thiourea. In the case where thiourea is used as a reducing agent, the graphite oxide and thiourea are dissolved to prepare an aqueous solution, and the graphite oxide is reduced by heating in some cases. In the case where it is reduced with a reducing agent other than thiourea in the presence of thiourea, examples of the reducing agent include sodium dithionite, potassium dithionite, phosphorous acid, sodium borohydride, hydrazine and the like. Among the reducing agents, sodium dithionite and potassium dithionite, which are capable of reducing the graphite oxide readily at ambient temperature, are especially preferred. Without using the reducing agent, it may be reduced with a reducing gas such as hydrogen. In the case where it is reduced with a reducing agent other than thiourea, the amount of the reducing agent is not particularly limited and as long as the reductive reaction can be performed, there is no problem. In the case where thiourea is used as a reducing agent, since the amount of thiourea left on the graphene surface is affected, there is a favorable range of the amount of thiourea. The favorable range will be described later.
(23) The temperature of the reductive reaction in a production method for the graphene composition according to the present invention is preferably 20° C. or higher and 60° C. or lower. When the reduction temperature is lower than 20° C., it is difficult to reduce the graphite oxide and in the case where it is reduced at a higher temperature than 60° C. (for example 95° C.), since thiourea is apt to be eliminated in the solution, it is difficult to allow thiourea to be present on the graphene surface moderately.
(24) Thiourea may be adsorbed on the graphene surface without suffering denaturation, reaction or the like; or may take part in the reductive reaction of the graphite oxide and may be denatured. Since an amino group is present in thiourea, there is a possibility of reacting with a carboxyl group, and for example, it is presumed that an amide bond may be formed from a carboxyl group in the graphite oxide and the amino group in thiourea. Moreover, the elemental sulfur is generated when thiourea is oxidized and this elemental sulfur may remain on the graphene surface.
(25) Although the weight ratio of thiourea to the graphite oxide is not particularly limited, since the amount of thiourea and a denatured material of thiourea left on the graphene surface are affected, it is preferably 0.5 or more and 4 or less, further preferably 1 or more and 3 or less. In the case where thiourea is used as a reducing agent, since a portion of thiourea is decomposed, the weight ratio of thiourea to the graphite oxide is preferably 0.7 or more and 4 or less, further preferably 1.2 or more and 3 or less. By reducing the graphite oxide in the presence of thiourea, the dispersibility of graphene is enhanced by allowing thiourea and/or a denatured material thereof to be adsorbed on or combined with the graphene surface. When the weight ratio of thiourea to the graphite oxide is smaller than 0.5, the dispersibility tends to be lowered and when larger than 4, the conductivity tends to be lowered since the amounts of thiourea and a denatured material thereof adsorbed on the surface of the graphene composition become too large.
(26) As stated above, the graphene composition containing thiourea and the graphene composition prepared by reducing the graphene oxide at 20° C. or higher and 60° C. or lower in the presence of thiourea have high dispersibility and it is possible to allow them to be suitably dispersed especially in a polar solvent. The solvent suitable for the dispersion is exemplified by N-methylpyrrolidone, γ-butyrolactone, dimethylformamide, dimethylacetamide and the like. Having high dispersibility in these solvents enables them to be preferably used as materials for a battery.
(27) <Electrode for Lithium Ion Battery>
(28) A conductive additive is usually contained in an electrode for a lithium ion battery. By using the graphene composition containing thiourea according to the present invention as a conductive additive together with an electrode active material and a binder, it becomes possible to prepare an electrode for a lithium ion battery with excellent battery characteristics.
(29) The conductive additive may be composed of only the graphene composition according to the present invention or other materials may be added. Although other conductive additives to be added are not particularly limited, examples thereof include carbon blacks such as furnace black, ketjen black and acetylene black; graphites such as natural graphite (scalelike graphite and the like) and artificial graphite; conductive fibers such as carbon fiber and metal fiber; metal powders such as copper, nickel, aluminum and silver powders, and the like.
(30) The electrode active material is roughly classified into a positive electrode active material and a negative electrode active material. In either case, the present invention may be utilized.
(31) The positive electrode active material is not particularly limited, examples thereof include composite oxides of lithium and a transition metal such as lithium cobaltate (LiCoO.sub.2), lithium nickelate (LiNiO.sub.2), spinel type lithium manganate (LiMn.sub.2O.sub.4) or a ternary system material in which a portion of cobalt is substituted with nickel and manganese (LiMn.sub.xNi.sub.yCo.sub.1-x-yO.sub.2) and spinel type lithium manganate (LiMn.sub.2O.sub.4), olivine-based (phosphate-based) active materials such as lithium iron phosphate (LiFePO.sub.4) and lithium iron phosphate (LiFePO.sub.4), metal oxides such as V.sub.2O.sub.5, metallic compounds such as TiS.sub.2, MoS.sub.2 and NbSe.sub.2, and the like.
(32) The negative electrode active material is not particularly limited, examples thereof include carbon-based materials such as natural graphite, artificial graphite and hard carbon; silicon compounds in which SiO, SiC, SiOC and the like are the basic constituent elements; metal oxides such as manganese oxide (MnO) and cobalt oxide (CoO) which are capable of undergoing a conversion reaction with lithium ions, and the like.
(33) The binder can be selected from fluorine-based polymers such as polyvinylidene fluoride (PVDF) and polytetrafluoroethylene (PTFE) and rubbers such as styrene-butadiene rubber (SBR) and natural rubber.
(34) By mixing the active material, the binder polymer and the conductive additive with a suitable amount of solvent to prepare an electrode paste, applying the electrode paste to a current collector and drying it, an electrode for a lithium ion battery can be prepared. Examples of the solvent include N-methylpyrrolidone, γ-butyrolactone, dimethylacetamide and the like. And N-methylpyrrolidone is especially used frequently.
(35) Since the graphene composition according to embodiments of the present invention is prepared by reduction reaction in the presence of thiourea, it has good dispersibility in an electrode paste solvent. As such, with regard to the electrode for a lithium ion battery according to the present invention, by allowing the graphene composition to be well dispersed in the electrode, it is possible to enhance the electron conductivity in the electrode and to provide an electrode for a lithium ion battery with excellent performance.
EXAMPLES
Measurement Example 1: Electrical Conductivity
(36) By forming a sample into a disk-shaped specimen with a diameter of about 20 mm and a density of 1 g/cm.sup.3, the electrical conductivity of the sample was measured using high resistivity meter MCP-HT450 and low resistivity meter MCP-T610 available from Mitsubishi Chemical Corporation.
Measurement Example 2: X-Ray Photoelectron Measurement
(37) The X-ray photoelectron measurement for each sample was performed using Quantera SXM (available from ULVAC-PHI, Incorporated). The excited X-ray is a monochromatic Al Kα.sub.1,2 (1486.6 eV), the diameter of X-ray is 200 μm, and the photoelectron take-off angle is 45 degree.
Measurement Example 3: Performance in Dispersibility
(38) The performance in dispersibility was measured in the following manner. 1 part by weight of the graphene composition in the following Examples and 99 parts by weight of N-methylpyrrolidone were placed in a sample bottle, and the bottle was subjected to ultrasonication with an ultrasonic washer for 30 minutes, after which the sedimentation state was observed.
Measurement Example 4: Discharge Capacity
(39) An electrode plate prepared in the following example was cut into pieces with a diameter of 15.9 mm to give a positive electrode, a sheet of lithium foil was cut into pieces with a diameter of 16.1 mm and a thickness of 0.2 mm to give a negative electrode, a sheet of Celgard #2400 (available from Celgard KK) was cut into pieces with a diameter of 17 mm to give a separator, a 1M LiPF.sub.6-containing solvent of ethylene carbonate:diethyl carbonate=7:3 was employed as an electrolytic solution, and 2042 type coin battery was prepared to carry out the electrochemical evaluation. A charge and discharge measurement was performed 3 times at the rate of 1C, the upper limit voltage of 4.0 V and the lower limit voltage of 2.5 V, and the capacity at the third discharging was defined as the discharge capacity.
Synthesis Example 1
(40) Preparation method of graphite oxide: A 1500-mesh natural graphite powder (Shang Hai Yi Fan Shi Mo Co., Ltd.) was employed as a raw material. 220 ml of 98% concentrated sulfuric acid, 3.5 g of sodium nitrate and 21 g of potassium permanganate were added to 10 g of the natural graphite powder in an ice bath, and the mixture was mechanically stirred for 1 hour. The temperature of the liquid mixture was maintained at 20° C. or lower. The liquid mixture was removed from the ice bath and was allowed to undergo a reaction with stirring for 4 hours in a water bath at 35° C., after which a suspension obtained by adding 500 ml of ion-exchanged water to the mixture was allowed to undergo a reaction for an additional 15 minutes at 90° C. Finally, 600 ml of ion-exchanged water and 50 ml of hydrogen peroxide were added to the reaction mixture, and a reaction was carried out for 5 minutes to obtain a graphite oxide dispersion. The dispersion was filtered while hot, the metal ions contained therein were washed off with dilute hydrochloric acid solution, the acid was washed off with ion-exchanged water and the washing was repeated until the pH had reached 7 to prepare a graphite oxide gel. After drying, graphite oxide was obtained. The elemental composition ratio of oxygen atoms to carbon atoms in the graphite oxide prepared above was determined to be 0.45.
Example 1
(41) [Preparation of Graphene Oxide Dispersion]
(42) The graphite oxide gel prepared in Synthesis Example 1 was diluted with deionized water to the concentration of 5 mg/ml and subjected to an ultrasonic treatment to obtain a homogeneously dispersed ocher graphene oxide dispersion.
(43) [Preparation of Graphene Composition]
(44) 3 g of thiourea was added to 200 ml of the above graphene oxide dispersion. And it was allowed to undergo a reaction at a reductive reaction temperature of 40° C. for a reductive reaction period of 16 hours with a mechanical stirrer, after which the reaction mixture was filtered, washed with water and dried to obtain a graphene composition.
(45) [Physical Properties and Performance of Graphene composition]
(46) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphene oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 9.01×10.sup.2 S/m.
(47) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.104.
(48) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon it was allowed to be stably dispersed even after 30 days and no sedimentation was observed.
(49) [Preparation of Electrode for Lithium Ion Battery]
(50) An electrode for a lithium ion battery containing a graphene composition was prepared in the following way. With a planetary mixer, 1 part by weight of the prepared graphene composition, 90 parts by weight of lithium iron phosphate as an electrode active material, 4 parts by weight of acetylene black as a conductive additive, 5 parts by weight of polyvinylidene fluoride as a binder and 100 parts by weight of N-methylpyrrolidone as a solvent were mixed to obtain an electrode paste. The electrode paste was applied to a sheet of aluminum foil (18 in thickness) using a doctor blade (300 μm) and was dried at 200° C. for 15 minutes to obtain an electrode plate.
(51) The discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 143 mAh/g.
(52) The results are shown in Table 1.
Example 2
(53) [Preparation of Graphene Oxide Dispersion]
(54) A graphene oxide dispersion was obtained in the same manner as in Example 1.
(55) [Preparation Method of Graphene Composition]
(56) 1 g of thiourea and 3 g of sodium dithionite were added to 200 ml of the above graphene oxide dispersion. And it was allowed to undergo a reaction at room temperature of 23° C. as the reductive reaction temperature for 1 hour as the reductive reaction period with a mechanical stirrer, after which the reaction mixture was filtered, washed with water and dried to obtain a graphene composition.
(57) [Physical Properties and Performance of Graphene Composition]
(58) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphene oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 3.85×10.sup.3 S/m.
(59) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.078. The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon it was allowed to be stably dispersed even after 30 days and no sedimentation was observed.
(60) [Preparation of Electrode for Lithium Ion Battery]
(61) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 151 mAh/g.
(62) The results are shown in Table 1.
Example 3
(63) [Preparation of Graphene Oxide Dispersion]
(64) A graphene oxide dispersion was obtained in the same manner as in Example 1.
(65) [Preparation Method of Graphene Composition]
(66) 1 g of thiourea and 3 g of potassium dithionite were added to 200 ml of the above graphene oxide dispersion. And it was allowed to undergo a reaction at room temperature of 23° C. as the reductive reaction temperature for 1 hour as the reductive reaction period with a mechanical stirrer, after which the reaction mixture was filtered, washed with water and dried to obtain a graphene composition.
(67) [Physical Properties and Performance of Graphene Composition]
(68) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphene oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 3.71×10.sup.3 S/m.
(69) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.076.
(70) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon it was allowed to be stably dispersed even after 30 days and no sedimentation was observed.
(71) [Preparation of Electrode for Lithium Ion Battery]
(72) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 150 mAh/g.
(73) The results are shown in Table 1.
Example 4
(74) [Preparation of Graphene Oxide Dispersion]
(75) A graphene oxide dispersion was obtained in the same manner as in Example 1.
(76) [Preparation Method of Graphene Composition]
(77) 1 g of thiourea and 3 g of hydrazine hydrate were added to 200 ml of the above graphene oxide dispersion. And it was allowed to undergo a reaction at 60° C. as the reductive reaction temperature for 1 hour as the reductive reaction period with a mechanical stirrer, after which the reaction mixture was filtered, washed with water and dried to obtain a graphene composition.
(78) [Physical Properties and Performance of Graphene Composition]
(79) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphene oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 1.98×10.sup.3 S/m.
(80) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.053.
(81) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon it was allowed to be stably dispersed even after 30 days and no sedimentation was observed.
(82) [Preparation of Electrode for Lithium Ion Battery]
(83) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 141 mAh/g.
(84) The results are shown in Table 1.
Example 5
(85) [Mixing of Graphene and Dispersing Agent]
(86) 5 g of Graphene Nanoplatelets (model number M-5, XG Sciences, Inc.) and 2 g of thiourea were mixed using a planetary ball mill, and then the mixture was washed with water and dried to obtain a graphene composition.
(87) [Physical Properties and Performance of Graphene Composition]
(88) The electrical conductivity of the graphene composition was measured according to Measurement Example 1, whereupon the electrical conductivity of the graphene composition was determined to be 3.56×10.sup.3 S/m.
(89) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.064.
(90) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon it settled after 25 days.
(91) [Preparation of Electrode for Lithium Ion Battery]
(92) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 135 mAh/g.
(93) The results are shown in Table 1.
Comparative Example 1
(94) [Preparation of Graphene Oxide Dispersion]
(95) A graphene oxide dispersion was obtained in the same manner as in Example 1.
(96) [Preparation Method of Graphene Composition]
(97) The above graphene oxide dispersion was diluted to 1 mg/ml. 150 ml of the diluted graphene oxide dispersion (1 mg/ml) and an aqueous thiourea solution prepared by dissolving 0.8 g of thiourea in 60 ml of water were mixed, and then the mixture was allowed to undergo a reaction at 95° C. for 8 hours, after which the reaction mixture was filtered, washed with water and dried to obtain a graphene composition.
(98) [Physical Properties and Performance of Graphene Composition]
(99) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphene oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 1.25×10.sup.3 S/m.
(100) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.021.
(101) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon the sedimentation was observed after 7 days.
(102) [Preparation of Electrode for Lithium Ion Battery]
(103) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 91 mAh/g.
(104) The results are shown in Table 1.
Comparative Example 2
(105) [Preparation of Graphene Oxide Dispersion]
(106) A graphene oxide dispersion was obtained in the same manner as in Example 1.
(107) [Preparation Method of Graphene composition]
(108) The above graphene oxide dispersion was diluted to 1.5 mg/ml. 100 ml of the diluted graphene oxide dispersion (1.5 mg/ml) and an aqueous thiourea solution prepared by dissolving 1.2 g of thiourea in 100 ml of water were mixed, and then the mixture was allowed to undergo a reaction at 80° C. for 10 hours, after which the reaction mixture was filtered, washed with water and dried to obtain a graphene composition.
(109) [Physical Properties and Performance of Graphene Composition]
(110) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphene oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 1.14×10.sup.3 S/m.
(111) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.023.
(112) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon the sedimentation was observed after 6 days.
(113) [Preparation of Electrode for Lithium Ion Battery]
(114) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 90 mAh/g.
(115) The results are shown in Table 1.
Comparative Example 3
(116) [Preparation of Graphene Oxide Dispersion]
(117) A graphene oxide dispersion was obtained in the same manner as in Example 1.
(118) [Preparation Method of Graphene Composition]
(119) 3 g of hydrazine hydrate was added to 200 ml of the above graphene oxide dispersion. And it was allowed to undergo a reaction at 60° C. as the reductive reaction temperature for 10 hours as the reductive reaction period with a mechanical stirrer, after which the reaction mixture was filtered, washed with water and dried to obtain a graphene composition.
(120) [Physical Properties and Performance of Graphene Composition]
(121) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphene oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 5.89×10.sup.3 S/m.
(122) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be below 0.01.
(123) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon the sedimentation was observed after 6 hours.
(124) [Preparation of Electrode for Lithium Ion Battery]
(125) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 90 mAh/g.
(126) The results are shown in Table 1.
Comparative Example 4
(127) [Preparation of Graphene Oxide Dispersion]
(128) A graphene oxide dispersion was obtained in the same manner as in Example 1.
(129) [Preparation Method of Graphene Composition]
(130) 3 g of sodium dithionite was added to 200 ml of the above graphene oxide dispersion. And it was allowed to undergo a reaction at room temperature of 23° C. as the reductive reaction temperature for 1 hour as the reductive reaction period with a mechanical stirrer, after which the reaction mixture was filtered, washed with water and dried to obtain a graphene composition.
(131) [Physical Properties and Performance of Graphene Composition]
(132) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphene oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 6.90×10.sup.3 S/m.
(133) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.013.
(134) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon the sedimentation was observed after 1 day.
(135) [Preparation of Electrode for Lithium Ion Battery]
(136) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 113 mAh/g.
(137) The results are shown in Table 1.
Comparative Example 5
(138) [Preparation Method of Graphene Composition]
(139) By heating the graphite oxide prepared in Synthesis Example 1 to 1000° C. under an argon atmosphere, it was reduced to obtain a graphene composition.
(140) [Physical Properties and Performance of Graphene Composition]
(141) The electrical conductivity of the graphene composition before and after the reduction was measured according to Measurement Example 1. The electrical conductivity of the graphite oxide before the reduction was determined to be 8.70×10.sup.−4 S/m and the electrical conductivity of the graphene composition after the reduction was determined to be 1.59×10.sup.3 S/m.
(142) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be below 0.01.
(143) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon the sedimentation was observed after 6 hours.
(144) [Preparation of Electrode for Lithium Ion Battery]
(145) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 85 mAh/g.
(146) The results are shown in Table 1.
Comparative Example 6
(147) [Preparation Method of Graphene Composition]
(148) As the graphene composition, Graphene Nanoplatelets (model number M-5, XG Sciences, Inc.) was employed.
(149) [Physical Properties and Performance of Graphene Composition]
(150) The electrical conductivity of the Graphene Nanoplatelets was measured according to Measurement Example 1, whereupon the electrical conductivity was determined to be 1.43×10.sup.4 S/m.
(151) The element ratio of the Graphene Nanoplatelets was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be below 0.01.
(152) The performance in dispersibility of the Graphene Nanoplatelets was measured according to Measurement Example 3, whereupon the sedimentation was observed after 2 hours.
(153) [Preparation of Electrode for Lithium Ion Battery]
(154) An electrode for a lithium ion battery containing the Graphene Nanoplatelets was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 78 mAh/g.
(155) The results are shown in Table 1.
Comparative Example 7
(156) [Preparation Method of Graphene Composition]
(157) After 5 g of Graphene Nanoplatelets (model number M-5, XG Sciences, Inc.) and 5 g of thiourea were mixed using a planetary ball mill, the mixture was washed with water and dried to obtain a graphene composition.
(158) [Physical Properties and Performance of Graphene Composition]
(159) The electrical conductivity of the graphene composition was measured according to Measurement Example 1, whereupon the electrical conductivity of the graphene composition was determined to be 4.23×10.sup.2 S/m.
(160) The element ratio of the graphene composition was measured according to Measurement Example 2, whereupon the element ratio of sulfur to carbon was determined to be 0.16.
(161) The performance in dispersibility of the graphene composition was measured according to Measurement Example 3, whereupon it was allowed to be stably dispersed even after 30 days and no sedimentation was observed.
(162) [Preparation of Electrode for Lithium Ion Battery]
(163) By using the prepared graphene composition, an electrode was prepared in the same manner as in Example 1 and the discharge capacity was measured according to Measurement Example 4, whereupon it was determined to be 42 mAh/g.
(164) The results are shown in Table 1.
(165) TABLE-US-00001 TABLE 1 Graphene conductivity (S/cm) Discharge Before After Sulfur/Carbon capacity reduction reduction ratio Dispersibility (mAh/g) Example 1 8.70 × 10.sup.−4 9.01 × 10.sup.+2 1.04 × 10.sup.−1 >30 days 143 Example 2 8.70 × 10.sup.−4 3.85 × 10.sup.+3 7.80 × 10.sup.−2 >30 days 151 Example 3 8.70 × 10.sup.−4 3.71 × 10.sup.+3 7.60 × 10.sup.−2 >30 days 150 Example 4 8.70 × 10.sup.−4 1.98 × 10.sup.+3 5.30 × 10.sup.−2 >30 days 141 Example 5 — 3.56 × 10.sup.+3 6.40 × 10.sup.−2 25 days 135 Comparative 8.70 × 10.sup.−4 1.25 × 10.sup.+3 2.10 × 10.sup.−2 7 days 91 Example 1 Comparative 8.70 × 10.sup.−4 1.14 × 10.sup.+3 2.30 × 10.sup.−2 6 days 90 Example 2 Comparative 8.70 × 10.sup.−4 5.89 × 10.sup.+3 <0.01 6 hours 90 Example 3 Comparative 8.70 × 10.sup.−4 6.90 × 10.sup.+3 1.30 × 10.sup.−2 1 day 113 Example 4 Comparative — 1.59 × 10.sup.+3 <0.01 6 hours 85 Example 5 Comparative — 1.43 × 10.sup.+4 <0.01 2 hours 78 Example 6 Comparative — 4.23 × 10.sup.+2 1.60 × 10.sup.−1 >30 days 42 Example 7
(166) As stated above, since the graphene composition according to the present invention has good dispersibility and high electrical conductivity, it demonstrates high performance as a conductive additive and high discharge capacity is attained. Since a graphene composition with an element ratio of sulfur to carbon lower than that in the range of the present invention has high electrical conductivity but has poor dispersibility, the discharge capacity is low. Since a graphene composition with an element ratio of sulfur to carbon higher than that in the range of the present invention has good dispersibility but has low electrical conductivity, the discharge capacity is low.
(167) A graphene composition containing thiourea has a little lower electrical conductivity than that of a graphene composition containing no thiourea. This is because the electrical conductivity is affected by allowing thiourea and a denatured material thereof to stick to a graphene surface. However, the electrical conductivity of graphene reduced in the presence of thiourea is far higher than that of amorphous carbon and it has sufficient electrical conductivity as a conductive additive. The graphene composition according to the present invention shows good performance in both dispersibility and electrical conductivity. Thus, high battery performance can be attained by using it as a conductive additive for a lithium ion battery electrode.