Position measuring device and method for determining positions of a measurement object
20170261304 · 2017-09-14
Inventors
Cpc classification
G01B7/003
PHYSICS
G01B7/14
PHYSICS
International classification
G01B7/00
PHYSICS
G01B7/14
PHYSICS
Abstract
In a position measuring device (5) and a method for ascertaining positions of an object (3) to be measured, at least one capacitive position measuring sensor (7) provides a position measurement signal (P.sub.M) relating to the object (3) to be measured and at least one capacitive reference measurement sensor (14) provides a reference measurement signal (R.sub.M). The measuring sensors (7, 14) are connected to a computing unit (8) which is embodied to calculate a position signal (P) to ascertain the positions from the position measurement signal (P.sub.M) and the reference measurement signal (R.sub.M). As a result of interfering influences being contained substantially equally in the position measurement signal (P.sub.M) and the reference measurement signal (R.sub.M) as an interference signal (S), it is possible to determine and eliminate the interference signal (S) during the calculation.
Claims
1. A position measuring device, comprising: at least one capacitive position measuring sensor configured to provide a position measurement signal (P.sub.M) relating to an object being measured, at least one capacitive reference measuring sensor configured to provide a reference measurement signal (R.sub.M), a computing unit programmed to ascertain a position of the object being measured, said computing unit being connected to the at least one position measuring sensor and the at least one reference measuring sensor and said computing unit being embodied such that a position signal (P) is calculated for ascertaining the position from the position measurement signal (P.sub.M) and from the reference measurement signal (R.sub.M), wherein the at least one reference measuring sensor comprises a first reference electrode and a second reference electrode, said reference electrodes being arranged at a carrier body, wherein the carrier body consists of a material which has a coefficient of thermal expansion α at a temperature of 20° C., for which: |α|≦10.10.sup.−8/K, and wherein the computing unit is connected to the position measuring sensor and the reference measuring sensor via signal lines which, at least in sections, form a signal cable.
2. The position measuring device as claimed in claim 1, wherein the signal lines form over 70% of a total length (L) of the signal cable.
3. The position measuring device as claimed in claim 1, wherein the position measuring device comprises plural position measuring sensors and plural reference measuring sensors, and wherein a respective one of the reference measuring sensors is assigned to a respective one of the position measuring sensors for calculating the position signal (P).
4. The position measuring device as claimed in claim 1, wherein the position measuring device comprises plural position measuring sensors, and wherein the reference measuring sensor is a common reference measuring sensor assigned to the plural position measuring sensors for calculating the position signal (P).
5. The position measuring device as claimed in claim 1, wherein the at least one reference measuring sensor is arranged at a distance (d) of at most 10 mm from an associated one of the at least one position measuring sensor.
6. The position measuring device as claimed in claim 1, wherein the first reference electrode and the second reference electrode are configured not to displace relative to one another.
7. The position measuring device as claimed in claim 1, wherein the reference electrodes define a reference distance D.sub.R, wherein, for a ratio of a mean position D.sub.M of the object being measured to the reference distance D.sub.R: 0.7≦D.sub.M/D.sub.R≦1.3.
8. The position measuring device as claimed in claim 6, wherein, for the coefficient of thermal expansion α: |α|≦8.10.sup.−8/K.
9. The position measuring device as claimed in claim 6, wherein the carrier body is configured as a hollow profile in cross section and the reference electrodes are arranged at opposite inner sides of the carrier body.
10. The position measuring device as claimed in claim 6, wherein the carrier body is arranged between the reference electrodes.
11. The position measuring device as claimed in claim 6, wherein the carrier body is formed by the object being measured.
12. The position measuring device as claimed in claim 1, wherein the at least one reference measuring sensor is arranged such that the reference measurement signal (R.sub.M) changes in accordance with the position of the object being measured.
13. The position measuring device as claimed in claim 1, wherein at least one of the capacitive measuring sensors comprises a signal amplification transistor integrated into a housing of the at least one capacitive measuring sensor.
14. The position measuring device as claimed in claim 1, wherein the at least one position measuring sensor and the at least one reference measuring sensor are of identical construction.
15. A positioning appliance comprising: an object being measured to be positioned, an actuator configured to position the object being measured, a position measuring device as claimed in claim 1.
16. The positioning appliance as claimed in claim 15, wherein the computing unit is configured to actuate the actuator in accordance with the calculated position signal (P), wherein the actuator has, in particular, a positioning accuracy of at least 1.0 nm, in particular of at least 0.5 nm, and in particular of at least 0.1 nm.
17. The positioning appliance as claimed in claim 16, wherein the actuator has a positioning accuracy of at least 1.0 nm.
18. A method for ascertaining positions of an object, comprising: providing a position measurement signal (P.sub.M) relating to an object being measured with at least one capacitive position measuring sensor, providing a reference measurement signal (R.sub.M) with at least one capacitive reference measuring sensor, transmitting the measurement signals (P.sub.M, R.sub.M) to a computing unit configured to ascertain a position of the object being measured, and calculating a position signal (P) from the position measurement signal (P.sub.M) and the reference measurement signal (R.sub.M).
19. A positioning appliance comprising: an object being measured to be positioned, an actuator configured to position the object being measured, a position measuring device configured to ascertain positions of the object being measured, comprising: at least one capacitive position measuring sensor configured to provide a position measurement signal (P.sub.M) relating to the object being measured, at least one capacitive reference measuring sensor configured to provide a reference measurement signal (R.sub.M), a computing unit programmed to ascertain positions of the object being measured, said computing unit being connected to the at least one position measuring sensor and the at least one reference measuring sensor and said computing unit being embodied such that a position signal (P) is calculated for ascertaining the positions from the position measurement signal (P.sub.M) and the reference measurement signal (R.sub.M), wherein the at least one reference measuring sensor comprises a first reference electrode and a second reference electrode, said reference electrodes being arranged at a carrier body, wherein the carrier body consists of a material which has a coefficient of thermal expansion α at a temperature of 20° C., for which: ⊕α⊕≦10.10.sup.−8/K, and wherein at least one of the capacitive measuring sensors comprises a signal amplification transistor integrated into a housing of the at least one capacitive measuring sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Further features, advantages and details of the invention emerge from the following description of a plurality of exemplary embodiments. In the figures:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION
[0042] A projection exposure apparatus 1 (not depicted in any more detail) comprises a positioning appliance 2, which comprises an object 3 to be measured, which is to be positioned, at least one actuator 4, and at least one position measuring device 5. Two actuators 4 are depicted in
[0043] For the purposes of ascertaining a position x of the object 3 to be measured, the position measuring device 5 comprises at least one capacitive position measuring sensor 7 which provides to a computing unit 8 a position measurement signal P.sub.M relating to the object 3 to be measured. In the positioning appliance 2 depicted in
[0044] The capacitive position measuring sensors 7 have an embodiment of equal construction, and so only one of the capacitive position measuring sensors 7 is described below. The position measuring sensor 7 comprises a measuring sensor housing 9, in which a first electrode 10 is arranged at least in part. The first electrode 10 is connected to the computing unit 8 by way of a signal line 11. A second electrode 12 belonging to the position measuring sensor 7 is embodied as a measuring surface on the object 3 to be measured. To this end, the object 3 to be measured is provided with a coating opposite to the first electrode 10, with the coating acting as the second electrode 12 or measuring surface. The second electrode 12 is connected to the computing unit 8 by way of a signal line 13.
[0045] The measurement principle of the capacitive position measuring sensor 7 is known in principle. The capacitive position measuring sensor 7 acts approximately like a plate capacitor, the capacitance C of which depends on the distance or the position x of the electrodes 10 and 12. Accordingly, the capacitive position measuring sensor 7 provides the position measurement signal P.sub.M, which characterizes the position x of the object 3 to be measured, to the computing unit 8. Here, the position measurement signal P.sub.M is composed of a used signal, or the actual position signal P, and an interference signal S which, as a consequence of interfering influences, is superposed on the position signal P. This is exemplified schematically in
[0046] The position measuring device 5 further comprises at least one capacitive reference measuring sensor 14, which provides a reference measurement signal R.sub.M to the computing unit 8. The reference measurement signal R.sub.M provided to the computing unit 8 by the reference measuring sensor 14 in turn is composed of a used signal, or a reference signal R, and, as a consequence of interfering influences, a superposed interference signal S. This is indicated schematically in
[0047] Depending on the requirements placed on the positioning appliance 2, a dedicated reference measuring sensor 14 may be assigned to each position measuring sensor 7 or a common reference measuring sensor 14 may be assigned to a plurality of position measuring sensors 7. The computing unit 8 is used to calculate a position signal P for each position measuring sensor 7 from the reference measurement signal R.sub.M and the respective position measurement signal P.sub.M.
[0048] The reference measuring sensors 14 have an embodiment of equal construction and, in particular, also have an embodiment with the same construction as the associated position measuring sensors 7, and so only one of the reference measuring sensors 14 is described below. The capacitive reference measuring sensor 14 comprises a measuring sensor housing 15, in which a first electrode or reference electrode 16 is arranged at least in part. A second electrode or reference electrode 17 belonging to the reference measuring sensor 14 is embodied as a measuring surface or reference measuring surface and arranged opposite to the first reference electrode 16. The arrangement of the reference electrode 16 and the reference measuring surface 17 is described in detail below. The first reference electrode 16 is connected to the computing unit 8 by a signal line 18. Accordingly, the second reference electrode or reference measuring surface 17 is connected to the computing unit 8 by way of a signal line 19.
[0049] For the purposes of ascertaining the position x of the object 3 to be measured, the computing unit 8 is embodied in such a way that the interference signal S is calculable from the position measurement signal P.sub.M and the associated reference measurement signal R.sub.M, as well as a predefined reference signal R, in order thereby to correct the position measurement signal P.sub.M or eliminate the interference signal S contained therein. Here, correcting the position measurement signal P.sub.M is based on the assumption that the interference signal S is contained substantially to equal extents in the position measurement signal P.sub.M and the associated reference measurement signal R.sub.M. This assumption applies all the more, the more closely the design, the installation conditions, and the ambient conditions of the position measuring sensor 7 and the associated reference measuring sensor 14 correspond to one another.
[0050] To this end, the position measuring sensor 7 and the associated reference measuring sensor 14 are preferably arranged at the smallest distance d possible from one another such that the installation and/or ambient conditions largely correspond to one another. In particular, the distance d is at most 10 mm, in particular at most 8 mm, and in particular at most 6 mm. Further, the signal lines 11, 13, 18, and 19 largely form a common signal cable 20. In particular, the signal lines 11, 13, 18, and 19 form the common signal cable 20 over at least 70%, in particular over at least 80%, and in particular over at least 90% of the total length L thereof. This is exemplified in principle in
[0051] The reference electrodes 16, 17 define a reference distance D.sub.R therebetween. In particular, 0.7≦D.sub.M/D.sub.R≦1.3, in particular 0.8 ≦D.sub.M/D.sub.R≦1.3, in particular 1.2≦D.sub.M/D.sub.R≦1.3, and in particular 0.9≦D.sub.M/D.sub.R≦1.1 applies to a ratio of a mean position D.sub.M of the object 3 to be measured to the reference distance D.sub.R. This substantially ensures that the thickness of the dielectric between the reference electrodes 16, 17 substantially corresponds to the thickness of the dielectric between the electrodes 10, 12 of the position measuring sensor 7. By way of example, the reference distance D.sub.R is fixed, i.e. the reference electrodes 16, 17 are not displaceable relative to one another.
[0052]
[0053] By way of example, the second electrode 12 and the corresponding second reference electrode 17 are embodied as measuring surfaces, which are produced by a coating. The reference electrodes 16, 17 are not displaceable in relation to one another, and so the reference distance D.sub.R and the associated reference signal R are constant. On account of the material and embodying the carrier body 21 as a mechanical short-circuiting link, the reference measuring sensor 14 is stable against drifts and reacts only very little to changes in temperature. Since the ambient medium at the reference measuring sensor 14 and at the position measuring sensor 7 acts as a dielectric, ambient conditions, such as e.g. the humidity and/or the air pressure, may be detected as interference signal S in the position measurement signal P.sub.M and in the reference measurement signal R.sub.M, and may subsequently be compensated for in the computing unit 8. Since the reference measuring sensor 14 produces a constant reference signal R, it acts as a passive sensor.
[0054]
[0055]
[0056]
[0057] The features of the position measuring device 5 according to the invention, in particular of individual exemplary embodiments, may be combined with one another as desired in order to compensate interfering influences using at least one reference measuring sensor 14. In particular, the position measuring device 5 according to the invention allows compensation of interfering influences of signal cables, for example as a result of bending or the routing, ambient influences, such as e.g. temperature, humidity, and/or pressure, interfering influences as a consequence of drift and noise in the measurement electronics 8a, common mode interferences, drift as a result of changes in the position measuring sensor 7 over the service life thereof, and/or interfering influences as a consequence of heating of the measurement electronics 8a. As a result of this, the position measuring device 5 according to the invention becomes more robust in relation to interference influences and has a higher accuracy when ascertaining the position. In particular, the position measuring device 5 may be used immediately after switching on. Preferably, the at least one reference measuring sensor 14 corresponds to the associated position measuring sensor 7 in terms of design and installation. In particular the measurement electronics 8a, the wiring, plugs, the installation, embodiment and the design of the measuring sensors 7, 14 should be selected appropriately. The compensation of the interfering influences or the calculation of the position signal P may be carried out in real time or at discrete time intervals.
[0058] In the signal processing 8b, the calculated position signal P is compared to an intended position. From the system deviation, a position controller implemented in the signal processing 8b produces an actuating signal U, with which the associated actuator 4 is actuated in order to adapt the position x of the object 3 to be measured to the desired intended position. In order to obtain the desired positioning accuracy in the nanometer range or sub-nanometer range, the actuator 4 must facilitate a corresponding positioning accuracy. In particular, the positioning accuracy of the actuator 4 is at least 1.0 nm, in particular at least 0.5 nm, and in particular at least 0.1 nm. A corresponding statement applies to the measurement accuracy of the position measuring device 5. The capacitive position measuring sensor 7 may directly measure the position of the object 3 to be measured or indirectly measure a position in the kinematics of the associated actuator 4, which equally facilitates ascertaining the position of the object 3 to be measured.
[0059] Various exemplary embodiments of the at least one capacitive position measuring sensor 7 and/or of the at least one capacitive reference measuring sensor 14 are described in detail below. Since the following explanations apply equally to the position measuring sensor 7 and the reference measuring sensor 14, the various exemplary embodiments are explained in general on the basis of a capacitive measuring sensor 7, 14. Moreover, the measurement electronics 8a, which provide the respective measurement signal P.sub.M or R.sub.M to the signal processing 8b, are considered to be part of the measuring sensor 7, 14.
[0060]
[0061]
[0062] The pre-amplified measurement signal P.sub.M, R.sub.M is amplified again in the amplifier circuit 29 and compared in the signal evaluation 31 to the excitation signal from the AC voltage source 26, as a result of which the desired measured variables are established. Reference is made to the preceding exemplary embodiments in respect of the further design and the further functionality of the measuring sensor 7, 14 and the position measuring device 5.
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069] The capacitive measuring sensor 7, 14 according to the invention facilitates achieving a comparatively better compromise between the restricting influencing variables of installation space, development of heat and measurement accuracy to be achieved. By way of the capacitive measuring sensor 7, 14 according to the invention, it is possible to significantly increase the measurement accuracy, without the installation space, which is available as a rule, being adversely affected and/or the additional development of heat as a consequence of the transistor 28 being disadvantageous. The obtained measurement accuracy may selectively be used for simplifying the measurement electronics 8a and/or the signal cable 20. As a result of the transistor 28, the measurement signal is already amplified at the location where it arises, and so the amplified measurement signal P.sub.M, R.sub.M is already transmitted to the measurement electronics 8a arranged spatially at a distance. As a result of this, there is a significant improvement in the signal-to-noise ratio.
[0070] As a matter of principle, the described capacitive measuring sensor 7, 14 is not restricted to measuring a position or a distance, but may also be used to measure other mechanical variables, such as e.g. fill levels and pressures.
[0071] In the described position measuring device 5 or in the positioning appliance 2, high accuracy when ascertaining the position is achieved by virtue of, firstly, a reference measuring sensor 14 being assigned to the at least one position measuring sensor 7 such that interference influences are eliminable from the position measurement signal P.sub.M. Secondly, an increased accuracy when ascertaining the position is obtained by virtue of the transistor 28 being integrated into the respective measuring sensor housing 9, 15 such that the position measurement signal P.sub.M or the reference measurement signal R.sub.M is already amplified prior to transmission to the measurement electronics 8a, i.e. such that an improved signal-to-noise ratio is obtained. Both methods may find use in isolation or together. By way of example, the respective position measuring sensor 7 and the associated reference measuring sensor 14 may have a conventional design, as exemplified in