EASY-OPEN FLOW-WRAP PACKAGE
20170259979 · 2017-09-14
Inventors
Cpc classification
B65D75/5805
PERFORMING OPERATIONS; TRANSPORTING
B65D65/40
PERFORMING OPERATIONS; TRANSPORTING
B32B3/04
PERFORMING OPERATIONS; TRANSPORTING
B32B27/308
PERFORMING OPERATIONS; TRANSPORTING
B32B29/002
PERFORMING OPERATIONS; TRANSPORTING
B32B3/02
PERFORMING OPERATIONS; TRANSPORTING
B32B2270/00
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B27/306
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D75/58
PERFORMING OPERATIONS; TRANSPORTING
B32B3/06
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B29/00
PERFORMING OPERATIONS; TRANSPORTING
B32B3/04
PERFORMING OPERATIONS; TRANSPORTING
B65D65/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention is directed to a peel-open, non-reclosable package formed from a single thermoplastic laminate comprising a first film laminated to a second film by a lamination film or lamination layer. The package includes a peelable heat-seal seam adhering an interior surface of a first sealing section of the interior package surface to an interior surface of a second sealing section of the interior package surface. The package also includes an asymmetric cross-sectional seal interface formed at the peelable heat-seal seam by disjoining a segment of the first film from the first sealing section prior to heat sealing the first and second sealing sections together.
Claims
1. A peel-open, non-reclosable package formed from a single thermoplastic laminate comprising a first film, a second film and a lamination film or lamination layer, wherein the laminate comprises a first sealing section having an interior surface, and a second sealing section having an interior surface; the package comprising: a first side edge; an opposing second side edge: a third side edge; an opposing fourth side edge; a peelable heat-seal seam adhering the interior surface of the first sealing section to the interior surface of the second sealing section; and an asymmetric cross-sectional seal interface within the peelable heat-seal seam formed by disjoining a segment of the first film from the first sealing section prior to heat sealing the first and second sealing sections together.
2. A package according to claim 1, wherein the lamination layer or lamination film adheres the first film to the second film.
3. A package according to claim 1, wherein the first film is a coextruded multilayered non-oriented film.
4. A package according to claim 1, wherein the second film is an oriented film.
5. A package according to claim 1, wherein the package comprises a first fin seal positioned proximal to the first side edge and the peelable heat-seal seam is formed within the first fin seal.
6. A package according to claim 5, wherein the package comprises a second fin seal positioned proximal to the second side edge, a third fin seal positioned proximal to the third side edge and a fourth fin seal positioned proximal to the fourth side edge.
7. A package according to claim 5, wherein the package comprises a first fold located at the second side edge.
8. A package according to claim 7, wherein the package comprises a second fin seal positioned at the third side edge and a third fin seal positioned proximal to the opposing fourth side edge.
9. A package according to claim 1, wherein the package comprises a first fold located at the first side edge, a first fin seal positioned proximal to the second side edge, a second fin seal positioned proximal to the third side edge and a third fin seal positioned proximal to the fourth side edge; wherein the peelable heat-seal seam is disposed adjacent to the first fold.
10. A package according to claim 9, wherein the package comprises a score line in the laminate or tear strip each positioned between the first fold and the peelable heat-seal seam.
11. A package according to claim 1, wherein the package comprises first fold located at the first side edge, a second fold located at the second side edge, a first fin seal positioned between the first side edge and the second side edge, a second fin seal positioned proximal the third side edge, a third fin seal positioned proximal to the fourth side edge, wherein the peelable heat-seal seam is formed within the first fin seal.
12. A package according to claim 1, wherein the package comprises first fold located at the first side edge, a second fold located at the second side edge, a first fin seal positioned between the first side edge and the second side edge, a second fin seal positioned proximal the third side edge, a third fin seal positioned proximal to the fourth side edge, wherein the peelable heat-seal seam is disposed adjacent to the first fold.
13. A package according to claim 12, wherein the package comprises a score line in the laminate or tear strip each positioned between the first fold and the peelable heat-seal seam.
14. A package according to claim 1, wherein the lamination film or lamination layer comprises a peelable or frangible blend of immiscible thermoplastic resins.
15. A packaging according to claim 14, wherein the lamination film comprises a first layer comprising a peelable or frangible blend of immiscible thermoplastic resins and a second layer comprising a heat sealable resin which is positioned between the first layer and the first film.
16. A packaging according to claim 14, wherein the lamination film comprises a third layer comprising a heat sealable resin which is positioned between the first layer and the second film.
17. A packaging according to claim 14, where the blend comprises a polybutene-1 resin and at least one resin selected from the group consisting of polyethylene, polypropylene, ethylene butene copolymer, ethylene vinyl acetate copolymer, propylene ethylene copolymer, ethylene acrylic acid copolymer, ethylene n-butyl acrylate, ethylene methyl acrylic acid copolymer, and ethylene methylacrylate copolymer.
18. A packaging according to claim 1, wherein the interior surface of the first sealing section is the lamination film or lamination layer.
19. A package according to claim 1, wherein the intel or surface of the second sealing section is an exterior layer of the first film.
20. A package according to claim 19, wherein the exterior layer comprises an ethylene vinyl acetate copolymer having a melt index of at least 20 g/10 min.
21. A package according to claim 19, wherein the exterior layer has a thickness of between 12.7 μm and 17.8 μm (0.5 mil and 0.7 mil).
22. A package according to claim 1, wherein the second film comprises an exterior layer of a material selected from the group consisting of oriented polyethylene terephthalate, oriented polypropylene, oriented polyamide and paper.
23. A package according to claim 20, where the exterior layer of the second film is the exterior package surface.
24. A package according to claim 1, where the package is either a vertical flow-wrap package or a horizontal flow-wrap package.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Further features and advantages of the present invention will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
[0016]
[0017]
[0018]
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[0020]
[0021]
[0022]
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[0026]
DETAILED DESCRIPTION OF THE INVENTION
[0027] A preferred embodiment of the peel-open non-reclosable package of the present invention is made from a single thermoplastic laminate 10 which includes a first laminate side 10a, an opposing second laminate side 10b, a top surface 10c and a bottom surface 10d as depicted in
[0028] Referring now to
[0029]
[0030] Alternatively, the present invention can be illustrated in
[0031] Referring now to
[0032] Alternatively, the present invention can be illustrated in
[0033]
EXAMPLES
[0034] As used herein, the term “frangible layer” refers to one layer or more layers which exhibit adhesive failure, i.e., separation or delamination at an interface from an adjoining layer by application of a pulling or peeling force, or cohesive failure, i.e., separation within the frangible layer by application of a pulling or peeling force. “Peelable seal” and like terminology are used herein to refer to a seal, and especially heat seals, which are engineered to be readily peelable without uncontrolled or random tearing or rupturing the packaging materials which may result in premature destruction of the package and/or inadvertent contamination or spillage of the contents of the package. A peelable seam is one that can be manually peeled apart to open the package at the seal without resort to a knife or other implement to tear or rupture the package. The force required to affect adhesive or cohesive failure of a frangible layer may be measured by its “peel strength” in accordance with ASTM F-904 test methods. A frangible layer is adapted to remain secure and unbroken during package fabrication, distribution and storage, and yet may be relatively easily ruptured. Accordingly, the peel strength of a frangible layer is between 200 gram-force/inch (77.2 Newton/meter) and 3000 gram-force/inch (1157.6 Newton/meter) as measured in accordance with ASTM F-904 test method. The peelable fin seals of the present invention will have a peel strength of between 200 gram-force/inch (77.2 Newton/meter) and 3000 gram-force/inch (1157.6 Newton/meter) as measured in accordance with ASTM F-904 test method.
[0035] As used herein, the phrase “asymmetric cross-sectional sealing interface” refers to an “inside-inside” fusion bond or heat seal formed from a single multilayer laminate where there are two “different” structural film sections on either side of the bond interface. As used herein, the term “different” refers to a first structural film section which is not a mirror-image of a second structural film section bonded together at the sealing interface. For example, an asymmetric cross-sectional sealing interface may be represented by the following: A/B/C//B/C/A where “//” is the bond interface, A/B/C is a first structural film section having layer compositions A, B and C; and B/C/A is a second structural film section having the same layer compositions A, B and C as the first section, but are arranged in a different layer sequence. An asymmetric cross-sectional sealing interface may also be represented by the following: A/B/C/D//D/C where “//” is the bond interface, A/B/C/D is a first structural film section having layer compositions A, B, C and D; D/C is a second structural film section having an identical layer compositions C and D as the first section but omits layers A and B. An asymmetric cross-sectional sealing interface may still further be represented by the following: A/B/C/D//D/C/E where “//” is the bond interface. NB/C/D is a first structural film section having layer compositions A, B, C and D; D/C/E is a second structural film section having an identical layer compositions C and D, but omits layer A and B, and includes layer E which is not present in the first section.
[0036] Referring now to
[0037] The total thickness of first film 1100 of the present invention is generally from about 19.1 μm (0.75 mil) to about 254 μm (10 mil), most typically from about 31.7 μm (1.25 mil) to about 44.5 μm (1.75 mil).
[0038] In this particular example, second film 1200 is a monolayer film comprising an oriented material or paper. Oriented materials may include, but are not limited to oriented polyethylene terephthalates, oriented polypropylenes and oriented polyamides. In another embodiment, second film 1200 may include additional layers as desired. In a preferred embodiment, film 1200 is an oriented polyethylene terephthalate film having a total thickness of between 48 gauge and 142 gauge (12.2 μm and 36.1 μm).
[0039] This example also includes a lamination layer or film 1300. In one embodiment, lamination film 1300 includes at least one layer which is peelable or frangible which adheres the first film 1100 to the second film 1200. In one preferred embodiment, lamination film 1300 is a monolayer comprising a peelable or frangible blend of immiscible thermoplastic resins. In one preferred embodiment, the blend of immiscible thermoplastic resins may include but is not limited to a polybutene-1 (also referred to as polybutylene) resin and at least one resin selected from the group consisting of polyethylene, polypropylene, ethylene butene copolymer, ethylene vinyl acetate copolymer, propylene ethylene copolymer, ethylene acrylic acid copolymer, ethylene n-butyl acrylate, ethylene methyl acrylic acid copolymer, and ethylene methylacrylate copolymer. Peelable or frangible blends may include but are not limited to blends of between 5 wt. % and 30 wt. % of polybutene-1 and between 70 wt. % and 95 wt. % of at least one resin selected from the group consisting of polyethylene, polypropylene, ethylene butene copolymer, ethylene vinyl acetate copolymer, propylene ethylene copolymer, ethylene acrylic acid copolymer, ethylene n-butyl acrylate, ethylene methyl acrylic acid copolymer, and ethylene methylacrylate copolymer. In this embodiment, monolayer film 1300 is in direct contact with first film 1100 and second film 1200 and adheres first and second films together In another preferred embodiment, lamination film 1300 includes two layers: a peelable or frangible first layer and a second layer. In this embodiment, the second layer comprises a thermoplastic resin which is heat sealable to first film 1100 and is positioned between the peelable or frangible layer and first film 1100. It is also contemplated that second layer is designed to rupture along with peelable or frangible first layer when the peelable seam 1000 is pulled apart to open the package. Materials suitable for use in heat sealing first film 1100 and second layer together may include but are not limited to low density polyethylenes, very low density polyethylenes, ultra-low density polyethylenes, linear low density polyethylenes, ethylene α-olefin copolymers; ethylene vinyl acetate copolymers; ethylene methacrylate copolymers, and blends thereof. In yet another embodiment, lamination film 1300 includes a peelable or frangible layer, a first heat sealable layer and a second heat sealable layer where the peelable or frangible layer is positioned between first and second heat sealable layers. In this embodiment, the first heat sealable layer is in direct contact with first film 1100 and the second heat-sealable layer is in direct contact with second film 1200. In this third embodiment, the first and second heat sealable layers may comprise the same heat sealable materials or different heat sealable materials depending upon the composition of films 1100 and 1200. The total thickness of lamination film 1300 is generally from between about 2.54 μm and 25.4 μm (0.1 mil and 1.0 mil) and typically from between 7.62 μm and 19.1 μm (0.3 mil and 0.75 mil).
Working Example
[0040] In the following example, the film structure for first film 1100 was produced using a blown film co-extrusion apparatuses, and methods which are well known to those skilled in the art. The blown film co-extrusion film apparatus includes a multi-manifold flat die head for film through which the film composition is forced and formed into a flat sheet, The sheet is immediately quenched e.g., via cooled water bath, solid surface and/or air, and then formed into a film.
[0041] In the production of Example 1 as illustrated in
Example 1
[0042] Example 1 is one embodiment of laminate 2000 of the present invention having a structure and layer compositions as described below and as illustrated in
[0051] Layer 1107: 76.6 wt-% of an ethylene vinyl acetate copolymer (EVA)-DuPont™Elvax® 3176 (E. I. du Pont de Nemours and Company, Wilmington, Del., USA) and 23.4 wt.-% of an ethylene vinyl acetate copolymer masterbatch containing processing additives.
[0052] Turning now to
[0053] The above description and examples illustrate certain embodiments of the present invention and are not to be interpreted as limiting. Selection of particular embodiments, combinations thereof, modifications, and adaptations of the various embodiments, conditions and parameters normally encountered in the art will be apparent to those skilled in the art and are deemed to be within the spirit and scope of the present invention.