COEXTRUSION ADAPTER
20170259483 · 2017-09-14
Inventors
Cpc classification
B29C48/21
PERFORMING OPERATIONS; TRANSPORTING
B29C48/2556
PERFORMING OPERATIONS; TRANSPORTING
B29C48/49
PERFORMING OPERATIONS; TRANSPORTING
B29C48/92
PERFORMING OPERATIONS; TRANSPORTING
B29C48/31
PERFORMING OPERATIONS; TRANSPORTING
B29C48/307
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A coextrusion adapter, including a central conduit having an inlet end and an outlet end and having bottom and top walls that define the height of the central conduit and side walls that define the width of the central conduit, as well as at least one coextrusion conduit having an inlet end and an outlet end. The outlet end feeds into the central conduit near or in the vicinity of the bottom and/or top wall thereof, downstream of the inlet end of the central conduit, and adjusting devices are provided, which are allocated to each outlet end of the at least one coextrusion conduit and are composed of a plurality of adjusting elements, which collectively extend across the width of the outlet end and by actuating drives, are adjustable independently of one another so that it is possible to change the inner width of the respective width section of the outlet end. Adjacent to the outlet end at least one of the side walls has a receiving bore into which it is possible to insert a displacing element that protrudes beyond the side wall into the central conduit.
Claims
1. A coextrusion adapter, comprising a central conduit (10) having an inlet end (100) and an outlet end (101) and having bottom and top walls (102, 103) that define a height of the central conduit (10) and side walls (104, 105) that define a width of the central conduit (10), as well as at least one coextrusion conduit (11, 12, 13) having an inlet end (110, 120, 130) and an outlet end (112, 122, 132); the outlet end (112, 122, 132) feeding into the central conduit (10) in the vicinity of the bottom and/or the top wall (102, 103) thereof, downstream of the inlet end (100) of the central conduit (10), and adjusting devices are allocated to each outlet end (112, 122, 132) of the at least one coextrusion conduit (11, 12, 13) and are of a plurality of adjusting elements (6), which collectively extend across the width of the outlet end (112, 122, 132) and by actuating drives (7) are adjustable independently of one another so it is possible to change the inner width of the respective width section of the outlet end (112, 122, 132), and adjacent to the outlet end (112, 122, 132) at least one of the side walls (104, 105) has a receiving bore (90) into which it is possible to insert a displacing element (9) that protrudes beyond the side wall (104, 105) into the central conduit (10).
2. The coextrusion adapter according to claim 1, wherein the displacing element (9) is formed as a displacing bolt, with a displacing protrusion (91) formed onto it, which protrudes into the central conduit (10).
3. The coextrusion adapter according to claim 2, wherein the receiving bore (90) passes through the side wall (104, 105) and the displacing element (9) is insertable into the receiving bore (90) from the outside and in a sealed fashion.
4. The coextrusion adapter according to claim 3, wherein the two side walls (104, 105) are embodied with receiving bores (90) that are aligned flush with one another.
5. The coextrusion adapter according to claim 4, wherein a closing element (9a) can be inserted into the receiving bore (90) with the side wall (104, 105) ending flush therewith.
6. The coextrusion adapter according to claim 5, wherein ends facing the outlet end (112, 122, 132), the adjusting elements (6) have a wedge-shaped adjusting section (60) with one wedge surface (60a) that faces the central conduit (10) and an other wedge surface (60b) that faces the outlet end (112, 122, 132) of the coextrusion conduit (11, 12, 13) and the wedge surface (60a) facing the central conduit (10) can be placed against the protruding displacing element (9).
7. The coextrusion adapter according to claim 1, wherein the receiving bore (90) passes through the side wall (104, 105) and the displacing element (9) is insertable into the receiving bore (90) from the outside and in a sealed fashion.
8. The coextrusion adapter according to claim 2, wherein the two side walls (104, 105) are embodied with receiving bores (90) that are aligned flush with one another.
9. The coextrusion adapter according to claim 1, wherein the two side walls (104, 105) are embodied with receiving bores (90) that are aligned flush with one another.
10. The coextrusion adapter according to claim 3, wherein a closing element (9a) can be inserted into the receiving bore (90) with the side wall (104, 105) ending flush therewith.
11. The coextrusion adapter according to claim 2, wherein a closing element (9a) can be inserted into the receiving bore (90) with the side wall (104, 105) ending flush therewith.
12. The coextrusion adapter according to claim 1, wherein a closing element (9a) can be inserted into the receiving bore (90) with the side wall (104, 105) ending flush therewith.
13. The coextrusion adapter according to claim 4, wherein ends facing the outlet end (112, 122, 132), the adjusting elements (6) have a wedge-shaped adjusting section (60) with one wedge surface (60a) that faces the central conduit (10) and an other wedge surface (60b) that faces the outlet end (112, 122, 132) of the coextrusion conduit (11, 12, 13) and the wedge surface (60a) facing the central conduit (10) can be placed against the protruding displacing element (9).
14. The coextrusion adapter according to claim 3, wherein ends facing the outlet end (112, 122, 132), the adjusting elements (6) have a wedge-shaped adjusting section (60) with one wedge surface (60a) that faces the central conduit (10) and an other wedge surface (60b) that faces the outlet end (112, 122, 132) of the coextrusion conduit (11, 12, 13) and the wedge surface (60a) facing the central conduit (10) can be placed against the protruding displacing element (9).
15. The coextrusion adapter according to claim 2, wherein ends facing the outlet end (112, 122, 132), the adjusting elements (6) have a wedge-shaped adjusting section (60) with one wedge surface (60a) that faces the central conduit (10) and an other wedge surface (60b) that faces the outlet end (112, 122, 132) of the coextrusion conduit (11, 12, 13) and the wedge surface (60a) facing the central conduit (10) can be placed against the protruding displacing element (9).
16. The coextrusion adapter according to claim 1, wherein ends facing the outlet end (112, 122, 132), the adjusting elements (6) have a wedge-shaped adjusting section (60) with one wedge surface (60a) that faces the central conduit (10) and an other wedge surface (60b) that faces the outlet end (112, 122, 132) of the coextrusion conduit (11, 12, 13) and the wedge surface (60a) facing the central conduit (10) can be placed against the protruding displacing element (9).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] This invention is explained in greater detail below in view of exemplary embodiments shown in the drawings, wherein:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION OF THE INVENTION
[0036]
[0037] By contrast with this, the melt stream S2 is divided into two partial streams S2.1 and S2.2 and is supplied via coextrusion conduits on both sides to the stream S1 flowing in the central conduit and forming a three-layered composite as shown in
[0038]
[0039] The two conduit parts 2, 3 are connected by side plates 4, 5, which simultaneously also form the side walls 104, 105 thereof, lying in the width direction of the central conduit 10. In this regard, the central conduit has a rectangular cross-section that is delimited by the bottom wall 102, the top wall 103, and the side walls 104, 105.
[0040] Because of an existing axial symmetry to the central axis M, it is now possible to explain other details based on one conduit part and the other components positioned therein. They correspondingly also apply to the mirror-symmetrically embodied other conduit part.
[0041] In accordance with the explanations relating to
[0042] In order to compensate for fluctuations in the mass flow of the melt streams S1, S2 and possibly existing different rheological properties of the individual plastics, adjusting elements 6 that are associated with each outlet end 112 of the coextrusion conduits 11 are provided, which are positioned next to one another in the width direction of the outlet end 112 and in the width direction of the central conduit 10 that is embodied with the same width, as is particularly visible from the top view according to
[0043] Each adjusting element 6 in this case, at its end oriented toward the outlet end 112, includes a wedge-shaped adjusting section 60, which comes to a point and tapers in the flow direction through the central conduit 10 and whose one wedge surface 60a faces the central conduit 10 and whose other wedge surface 60b faces the outlet end 112 of the coextrusion conduit 11. Consequently, the adjusting section 60 in the region of its two wedge surfaces 60a, 60b remains in contact with melt on both sides, namely in the region of the wedge surface 60a, it remains in contact with the melt being conveyed in the central conduit 10 and in the region of the wedge surface 60b, it remains in contact with the melt from the coextrusion conduit 11 emerging from the outlet end 112. The unification of the melt streams from the central conduit 10 and the coextrusion conduit 11 takes place at the wedge tip of the adjusting section 60.
[0044] In order to avoid an excessively sharp change in direction in this case, the outlet end 112 of the coextrusion conduit 11 is embodied as already inclined toward the flow direction through the central conduit 10.
[0045] Adjacent to the adjusting section 60, each adjusting element 6 then includes a cylindrically expanded bearing section 61 with which the adjusting elements 6 are inserted into corresponding recesses 21 in the respective conduit parts 2, 3 of the coextrusion adapter 1. This cylindrically expanded bearing section 61 is matched exactly to the recesses 21 in the conduit parts 2, 3 thus preventing melt from penetrating from the central conduit 10 and/or the coextrusion conduit 11 along the joint between the bearing section 61 and the recess 21, while at the same time ensuring that the bearing section and the adjusting section 60 formed onto it are able to pivot about the axis A that is visible in
[0046] The pivoting support of the bearing section 61 inside the conduit parts 2, 3 enables a pivoting motion of the wedge-shaped adjusting section 60 about the pivot axis A according to arrow P2.
[0047] This results in the fact that depending on the pivoting motion in the direction of arrow P2, the inner width of the respective width section of the outlet end 112 spanned by an adjusting section 60 can be enlarged or reduced and in corresponding opposition thereto, the inner width of the respective width section of the central conduit 10 can be reduced or enlarged.
[0048] Thus, if the inner width of the outlet end 112 is enlarged by pivoting the adjusting section 60 to the left in the direction of arrow P2 according to
[0049] For the corresponding adjusting or pivoting of the adjusting sections 60, at the end of each adjusting element 6 oriented away from the adjusting section 60, an adjusting lever 63 is provided, which is operatively connected to an actuating drive 7.
[0050] The actuating drive 7 comprises or is composed of a threaded rod 71 that is positioned so that it extends out externally from the conduit parts 2, 3 of the coextrusion adapter 1, and, with the engagement of a rotating tool in the direction of arrow P1, can be screwed into or out of the respective conduit part 2 or 3. At its end oriented toward the adjusting element 6, the threaded rod 71 has a driving element 70, which is connected to the adjusting lever 63 so that by actuating the threaded rod 71 in the direction of arrow P1, it is possible to produce the desired pivoting motion of the adjusting element 60 in the direction of arrow P2.
[0051] The screwing in and out of the threaded rods 71 is made possible by a threaded nut 72, which is kept stationary by a counter plate 74 and screws 75 and through which the threaded rod 71 is screwed.
[0052] The respective movement path of the threaded rod 71 can also be directly read and assessed from the outside at any time by a measurement spindle 73 that is rigidly affixed to the driving element 70.
[0053] In order to achieve a sufficient mobility of the actuating drive 7 and adjusting element 6, the two conduit parts 2, 3 can each have or be provided with sufficiently large recesses 20, which receive the above-mentioned components in accordance with their possible movement.
[0054]
[0055] By contrast with the coextrusion adapter shown in
[0056] The conduit parts 2, 3 are positioned between side parts 4, 5. In the depiction according to
[0057] The configuration and embodiment of the conduit parts 2, 3 and the coextrusion conduits, adjusting elements, and actuating drives they contain have been selected to coincide with the embodiments in
[0058] From the perspective depiction according to
[0059] During operation of the coextrusion adapter shown in
[0060] The respective supply of the individual melts to the inlet end 100 of the central conduit and the coextrusion conduits 11, 12, 13 is particularly apparent from the top view according to
[0061] By an adapter that is connected upstream of the coextrusion adapter 1, but not shown here, a first melt stream travels from a first extruder directly to the open inlet end 100 of the central conduit 10 and from there, travels into the coextrusion adapter 1 from the top.
[0062] The melts to be supplied to the coextrusion conduits 11, 12, 13 in the respective conduit parts 2, 3 are each introduced into the coextrusion adapter 1 via inlet ends 110, 120, 130 and travel via an internal conduit system into a distributing region which is not shown separately here, but has been explained in connection with
[0063] In order to be able to produce the conduit system already mentioned above from the inlet ends 110, 120, 130 to the outlet ends 112, 122, 132 in a particularly simple fashion, the inlet ends 110, 120, 130 and the continuing conduit section in the region of the interstices T between the side parts 4, 5 and the conduit parts 2, 3 are each inserted half-way so that they can be produced for a low production cost during the production of the side parts 4, 5 and conduit parts 2, 3 by milled slots in the respective surface oriented toward the subsequent interstice T. In this way, when forming the inlet ends 110, 120, 130 and the subsequent conduit sections of the respective coextrusion conduits 11, 12, 13, it is possible to eliminate the use of complex methods such as erosion.
[0064] For a coextrusion composite produced by coextrusion adapters of this kind, for example a multi-layered coextruded film, it is characteristic for the film to have a cross-section that is visible in
[0065] But if individual layers that are shown by way of example with hatching in
[0066] In the event that largely similar properties of all of the layers are present, then it is possible, for example, to perform an encapsulation with a suitable edge material, as shown in
[0067] In the coextrusion adapter 1 shown in the drawings, in the region labeled reference letter E in
[0068] The displacing protrusion 91 rises in wedge-shaped fashion in the flow direction of the central conduit 10 and the wedge surface 60a of the adjusting element 60 oriented toward the central conduit 10 is positioned so that it rests against the displacing protrusion 91.
[0069] The displacing protrusion 91 that protrudes into the central conduit by the corresponding amount makes it possible, in a selective fashion by choosing the appropriate receiving bore 90 and by appropriately dimensioning the displacing protrusion 91, to mechanically and reliably displace the melt flowing in the central conduit 10 away from the edge region of the central conduit 10 before the application of the melt stream coming from the corresponding coextrusion conduit 10, 11, 12 so that the empty space produced at the edge is immediately occupied by the incoming melt flowing from the respective coextrusion conduit.
[0070] As a result, it is thus possible, as clear from
[0071] For this purpose, it is naturally preferable for the receiving bores 90 that are flush with one another adjacent to one of the coextrusion conduits 10, 11, 12 to be equipped with congruently embodied displacing elements 9, though this is not absolutely necessary. Alternatively, it is also possible, as shown by way of example in
[0072] In any case, the receiving bores 90 are embodied as through bores in the side plates 4, 5 and pass through them so that after removal of covers that are not shown in detail, for example when the system is not in operation, it is possible to exchange displacing bolts 9 and/or closing bolts 9a from the outside without disassembling the coextrusion adapter and to adapt to altered production requirements, for example in that displacing bolts 9 with a differently dimensioned displacing protrusion 91 are used or in that displacing bolts 9 are exchanged for closing bolts 9a or closing bolts 9a are exchanged for suitable displacing bolts 9.
[0073] The drawing according to
[0074] Naturally, the individual inlet ends 110, 120, and 130 of the coextrusion conduits 11, 12, 13 embodied in both conduit parts 2, 3 and arranged mirror-symmetrically relative to one another can each be supplied with a melt stream that comes from an extruder and is also divided according to
[0075] Finally, when not in use, it is also possible to seal individual coextrusion conduits 11 off from the central conduit 10 by correspondingly closing the outlet end 112, 122, 132 by a corresponding movement of the adjusting elements 6 and it is also possible to seal the adjacent receiving bores 9 by closing elements 9a so that despite the fact that in this case, six coextrusion conduits 11, 12, 13 are provided for the correspondingly seven-layer coextrusion composites, it is also possible to produce coextrusion composites with a smaller number of layers and to use the adjusting elements 6 and the closing elements 9a to simply close the coextrusion conduits 11 that are not needed for this process. This minimizes changeover times in the coextrusion adapter 1.
[0076] European Patent Application EP 16159939.4, filed 11 Mar. 2016, the priority document corresponding to this invention, to which a foreign priority benefit is claimed under Title 35, United States Code, Section 119, and its entire teachings are incorporated, by reference, into this specification.