FLAME TRAP FILTER
20220233989 · 2022-07-28
Inventors
Cpc classification
B01D2239/0457
PERFORMING OPERATIONS; TRANSPORTING
B01D39/10
PERFORMING OPERATIONS; TRANSPORTING
B01D39/08
PERFORMING OPERATIONS; TRANSPORTING
A62C4/00
HUMAN NECESSITIES
B01D2275/202
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/0681
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
A62C4/00
HUMAN NECESSITIES
B01D39/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A flame trap filter including a grid structure, wherein the grid structure determines grid openings which are bordered by intersecting strip sections, and/or wherein the grid structure is formed by a laid scrim. A method for producing a grid structure of a flame trap filter includes the step of allowing a substance to solidify on a substrate, in order to form at least one strip section of the grid structure. Alternatively or in addition, the method includes the step of compressing a material for the flame trap filter or a semi-finished product of the flame trap filter at points, e.g. by mechanically deforming the material or the semi-finished product, in order to form at least one strip section of the grid structure.
Claims
1. A flame trap filter having at least one grid structure, wherein the at least one grid structure defines grid openings that are limited by web sections intersecting one another and/or wherein the at least one grid structure is formed by a laid scrim.
2. The flame trap filter according to claim 1, wherein the flame trap filter forms with further elements, a pressure relief body for a protected housing for an electrical operating means.
3. The flame trap filter according to claim 1, wherein the at least one grid structure is planar and/or wherein the web sections are located in one plane.
4. The flame trap filter according to claim 1, wherein the flame trap filter comprises a number of multiple layers, wherein the at least one grid structure forms an additional layer between two layers of the number of multiple layers or wherein the at least one grid structure forms a terminal layer on a side of the flame trap filter facing opposite a flow direction or a terminal layer on a side of an arrangement of the number of multiple layers facing in a flow direction.
5. The flame trap filter according to claim 4, wherein the number of multiple layers are woven layers or wherein the number of multiple layers are grid structures respectively that are limited by the web sections intersecting one another and/or wherein the at least one grid structure is formed by one laid scrim respectively.
6. The flame trap filter according to claim 4, wherein the at least one grid structure is connected with the number of multiple layers, completely two-dimensionally or in sections by means of sintering, gluing and/or in a form-fit manner.
7. The flame trap filter according to claim 1, wherein the at least one grid structure is manufactured by laser cutting or stamping from a foil or a sheet material.
8. The flame trap filter according to claim 4, wherein the number of multiple layers comprise openings, the opening area of which is defined in an opening area range, wherein the opening area of each of the grid openings of the at least one grid structure is multiple times larger than the largest opening area within the opening area range.
9. The flame trap filter according to claim 8, wherein the opening area of each of the grid openings is about at least five times or at least ten times larger than a largest opening area of the opening area range.
10. The flame trap filter according to claim 1, wherein the at least one grid structure is formed by compressing a material for the flame trap filter or a semi-finished product of the flame trap filter, wherein the locations at which the material or the semi-finished product is compressed, form the web sections of the at least one grid structure.
11. The flame trap filter according to claim 10, wherein the compressing has been carried out on one side facing a flow or on one side facing in a flow direction or on both sides.
12. The flame trap filter according to claim 1, wherein a thickness of the flame trap filter measured at a web section of the web sections is less than a thickness measured at a grid opening of the grid openings of the at least one grid structure.
13. The flame trap filter according to claim 1, wherein the web sections are manufactured by solidification of a substance on a substrate.
14. The flame trap filter according to claim 12, wherein the web sections are created by an additive manufacturing process.
15. The flame trap filter according to claim 13, wherein the substance closes openings of a layer of the flame trap filter.
16. The flame trap filter according to claim 1, wherein the flame trap filter comprises multiple layers that are free from connection locations within a projection of the grid openings of the at least one grid structure in or against a flooding direction.
17. A pressure relief device having a flame trap filter according to claim 1.
18. A method for manufacturing a grid structure of a flame trap filter according to claim 1, wherein a substance is solidified on a substrate, and/or wherein a material for the flame trap filter or a semi-finished product of the flame trap filter is compressed at locations.
19. The flame trap filter according to claim 2, wherein the at least one grid structure is planar and/or wherein the web sections are located in one plane.
20. The flame trap filter according to claim 19, wherein the flame trap filter comprises a number of multiple layers, wherein the at least one grid structure forms an additional layer between two layers of the number of multiple layers or wherein the at least one grid structure forms a terminal layer on a side of the flame trap filter facing opposite a flow direction or a terminal layer on a side of an arrangement of the number of multiple layers facing in a flow direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Additional exemplary features and embodiments of the inventive flame trap filter, the pressure relief body as well as the method are derived from the dependent claims, the subsequent description as well as the figures. The drawings show:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION
[0047] Embodiments of explosion-protected housings are explosion protected according to the explosion protection category “flameproof enclosure”. Inventive housings can comprise one or more pressure relief devices having at least one inventive flame trap filter in each case.
[0048]
[0049] In each case each pressure relief body 13a, 13b divides the pressure relief opening 12a, 12b in the housing 10 into partial openings 16.
[0050] The sub-division of the pressure relief opening 12a, 12b in partial openings 16 is carried out by the web sections 17 (compare e.g.
[0051] With the grid structure 15a created by web sections 17 a pressure relief flow outwardly out of interior 11 of housing 10 is subdivided in partial flows, whereby the thermal input in the pressure relief body 13a (the same applies for the pressure relief body 13b) is distributed over a larger area and thus the effectiveness of the pressure relief body 13a for pressure relief is increased.
[0052] In an embodiment the grid openings of the grid structure 15 can be limited by intersecting web sections 17i, 17ii. Web section 17i, 17ii are arranged transverse, preferably orthogonal to a flooding direction D of the pressure relief body 13a, 13b. Web sections 17i, 17ii can be straight or curved. Web sections 17i, 17ii can be rod-shaped. Web sections 17i, 17ii can form a perforated grid. Preferably web sections 17i, 17ii extend in a common plane. The grid structure 15a is preferably planar and/or the intersecting web sections 17i, 17ii are arranged in one plane.
[0053] A regular grid structure 15a that is formed by intersecting web sections 17i, 17ii is exemplarily shown in a perspective view in
[0054] In the illustrated embodiment the outer contour of the grid structure 15 is round. The grid structure 15 can, however, also be polygonal or angular, e.g. rectangular or square. Preferably the shape of the outer contour is geometrically similar to the shape of the outer contour of the pressure relief body 13 and/or the pressure relief opening 12.
[0055] For example, the grid structure 15 can be manufactured from a sheet metal or foil. Intersecting web sections 17i, 17ii can be formed, for example, in that grid openings 19 are cut off the foil or sheet metal, e.g. by laser cutting and/or stamping. The web sections 17i, 17ii can be made of metal or plastic. The grid structure 15 according to
[0056] In a modification the grid structure 15 can be formed by an expanded grid, particularly expanded metal (not shown). For manufacturing of an expanded grid, meshes are created by offset cuts without material loss under concurrent expanding deformation. These meshes are at least limited at two sides by web sections intersecting one another. Without additional measures, however, pairs of web sections intersecting one another do not extend parallel to a common plane, but even if the grid structure as a whole extends in a grid plane, the pairs of intersecting web sections are extending obliquely to this grid plane. By mechanical deformation transverse to the grid plane, all pairs can be deformed such that they extend parallel to the grid plane.
[0057] Due to intersecting web sections 17i, 17ii, heat introduced at one point in the grid structure 15 cannot only be conducted substantially by the web in which the heat is introduced, as in case of a woven fabric, but the heat conduction can be partly taken by the intersecting web section at the intersections of two web sections 17i, 17ii. If the webs or web sections 17i, 17ii are straight, short webs are obtained and as a result a remarkably good heat conductivity can be obtained. Contrary thereto, a web has to have a wavy shape in a woven fabric in order to alternatingly extend above or below of crossing rods. This elongates the web compared with a straight web in case of equal area of the flame trap filter.
[0058] Due to the intersecting web sections 17i, 17ii, the grid opening limited by the intersecting web sections 17i, 17ii is delimited from an adjacent grid opening. A cross flow from one grid opening in the plane of the grid structure is thus impeded or blocked. The intersecting web sections 17i, 17ii thus form flooding screen openings or channels for a separation of the gas flow in partial flows at least within the plane of the grid structure 15. This is contrary to a woven layer in which the webs cross, but not intersect such that less flow resistance encounters a cross flow in the woven layer.
[0059] The flame trap filter 14 comprises additional layers or sub-layers 20.2 to 20.8 that can form grids respectively. These additional layers 20.2 to 20.8 can be woven layers. Alternatively, one or more additional layers 20.2 to 20.8 can be formed from a laid scrim and/or intersecting web sections. It is alternatively or additionally also possible that at least one or all additional layers 20.2 to 20.8 are manufactured from entangled fiber material or felt material. The flame trap filter 14 can be formed by an arrangement of planes 20.1 to 20.8 that are not connected with one another. Preferably the grid structure 15 (layer 20.1) and the additional layers 20.2 to 20.8 are, however, connected with one another. For example, the layers 20.1 to 20.8 can be glued with one another, can be connected with one another by sintering, can be connected with one another by mechanical deformation, by screwing or the like. In other embodiments the grid structure 15 is not connected with the finer grids of layers 20.2 to 20.8, wherein the finer grids of layers 20.2 to 20.8 are connected with one another or not connected with one another. Embodiments are possible in which more or less than eight layers 20.1 to 20.8 are arranged adjacent or on top of each other and namely in contact with one another or not in contact with one another.
[0060] Grid layers 20.2 to 20.8 present in addition to the grid structure 15 comprise a plurality of openings 21, the opening area of which is defined within an opening area range. The opening area of the grid openings 19 of the grid structure 15 is preferably multiple times larger, preferably at least five times or even at least ten times or even at least thirty times or even at least one hundred times larger than the largest opening area within the opening area range. An example for this is shown in
[0061] While seven layers 20.2 to 20.8 are illustrated in the illustrated embodiment that together guarantee the flameproof condition, it could also be more or less layers (e.g. only one).
[0062] Alternatively or additionally and different to the illustrated embodiment, more than only one layer 20.1 can form the inventive grid structure 15. For example, a flame trap filter 14 can have at least two layers (not illustrated) that respectively form inventive grid structures 15. The multiple, at least two grid structures provided exemplarily subdivide the flow through the flame trap filter subsequently in coarse partial flows. Between at least two grid structures one or more finer grids can be arranged. With the at least two grid structures the gas flow can be controlled or guided.
[0063] The opening width (e.g. mesh width) of the multiplicity of openings 21 provided in the additional layers 20.2 to 20.8 are preferably defined within an opening width range. Preferably the width of the web sections 17i, 17ii of grid structure 15, as apparent from
[0064]
[0065]
[0066] The grid structure according to
[0067] The mesh width of the grid opening 19 is preferably and as apparent from
[0068] In the view according to
[0069]
[0070] Another possibility for configuration of the inventive grid structure is to compress a material for the flame trap filter 14 or a semi-finished product of the flame trap filter 14 by mechanical deformation at locations 22 that together form a grid structure 15. The locations 22 at which the material or semi-finished product is compressed by mechanical deformation form the web sections 17i, 17ii of the grid structure 15. The web sections 17i, 17ii thus intersect. Preferably the web sections 17i, 17ii are arranged in one plane. A wave structure is obtained having a period that corresponds to the opening width of the grid structure 15. A respectively manufactured embodiment is shown in part cross-sectional illustration in
[0071] Between the webs 17i, 17ii less compressed cushion-shaped areas 23 are formed such that as a whole a quilt structure results. These areas 23 form the grid openings 19, because the permeability of the flame trap filter 14 through the webs 17i, 17ii is compared with the permeability through the areas 23 at least remarkably reduced. The locations 22 can be compressed so intensively that the webs 17i, 17ii are gas impermeable. As illustrated in the embodiment according to
[0072] The material can comprise one or multiple layers, particularly woven layers. The material can comprise exclusively woven layers, for example. By mechanical deformation, however, a flame trap grid is created in total having a grid structure of web sections 17i, 17ii intersecting one another.
[0073] In embodiments as shown in
[0074]
[0075] In the embodiment illustrated in
[0076] Independent from the configuration in particularly preferred embodiments, some layers or all layers 20.2 to 20.8 that can be present in addition to the grid structure 15 in the flame trap filter 14 are free from connection locations within the projection of each area of grid openings 19 of grid structure 15 in flooding direction D. In other words, the space that is passed by the virtual shift of an area of grid opening 19 in flooding direction D is preferably free of connection locations. From this a highly increased flow resistance results at the web sections 17i, 17ii, however, a remarkably lesser flow resistance between web sections 17i, 17ii.
[0077] According to the invention, a flame trap filter 14, 14a, 14b having a grid structure 15, 15a is provided, wherein the grid structure 15, 15a defines grid openings 19 that are limited by web sections 17i, 17ii intersecting one another and/or wherein the grid structure 15, 15a is formed by a laid scrim. An inventive method for manufacturing a grid structure 15, 15a of a flame trap filter 14, 14a, 14b comprises the step of solidifying a substance 27 on a substrate 26 in order to form at least one web section 17i, 17ii of grid structure 15, 15a. As an alternative or in addition, the method can, for example, comprise the step of compressing a material for the flame trap filter 14, 14a, 14b or a semi-finished product 28 of flame trap filter 14, 14a, 14b at locations 23—for example by mechanical deformation of the material or the semi-finished product 28, in order to form at least one web section 17i, 17ii of grid structure 15, 15a.
TABLE-US-00001 List of Reference Signs: 10 housing 11 interior 12, 12a pressure relief opening 12b pressure relief opening 13, 13a first pressure relief body 13b second pressure relief body 14, 14a (first) flame trap filter 14b second flame trap filter 15, 15a grid structure 16 partial opening 17, 17i, 17ii web section 18 wall 19 grid opening 20.1-20.8 layers 21 opening 22 locations 23 area 24 side 25 side 26 substrate 27 material 28 semi-finished product 29 warp element 30 weft element 31 mesh D flooding direction R1 first direction R2 second direction d1 thickness d2 thickness b width I instrument A section