Printed Circuit Board Assembly of an Implantable Medical Device

Abstract

A printed circuit board assembly of an implantable medical device comprises a printed circuit board and a sensor device that is arranged at the printed circuit board and joined to the printed circuit board by way of an adhesive layer. It is provided in the process that the adhesive layer is formed of an adhesive compound in which glass spheres are embedded. In this way, a printed circuit board assembly is provided which, in a simple, inexpensive manner, allows a sensor device to be joined to a printed circuit board for installation in a medical device, with advantageous mechanical decoupling and improved process reliability.

Claims

1. A printed circuit board assembly of an implantable medical device, comprising: a printed circuit board, and a sensor device that is arranged at the printed circuit board and joined to the printed circuit board by way of an adhesive layer, wherein the adhesive layer is formed of an adhesive compound in which glass spheres are embedded.

2. The printed circuit board assembly according to claim 1, wherein the glass spheres have a modulus of elasticity between 40000 N/mm.sup.2 and 90000 N/mm.sup.2.

3. The printed circuit board assembly according to claim 1, wherein the glass spheres have a diameter between 20 μm and 100 μm.

4. The printed circuit board assembly according to claim 1, wherein the glass spheres have a diameter between 25 μm and 80 μm.

5. The printed circuit board assembly according to claim 1, wherein the glass spheres have a diameter between 30 μm and 50 μm.

6. The printed circuit board assembly according to claim 1, wherein the proportion of the glass spheres in the adhesive layer is between 5% by weight and 40% by weight.

7. The printed circuit board assembly according to claim 1, wherein the proportion of the glass spheres in the adhesive layer is between 8% by weight and 20% by weight.

8. The printed circuit board assembly according to claim 1, wherein the adhesive compound is formed by a silicone adhesive.

9. The printed circuit board assembly according to claim 1, wherein the sensor device is designed as a transducer for converting a pressure signal into an electrical signal.

10. An implantable medical device comprising a printed circuit board assembly according to claim 1.

11. A method for producing a printed circuit board assembly of an implantable medical device, comprising: joining a sensor device to a printed circuit board by way of an adhesive layer, wherein the adhesive layer is formed of an adhesive compound into which glass spheres are mixed.

12. The method according to claim 11, wherein the adhesive compound is mixed from two components of a silicone adhesive, and the glass spheres are mixed into the adhesive compound after the adhesive compound has been mixed.

13. The method according to claim 11, wherein wire connections are connected to the sensor device by way of wire bonding after the sensor device has been joined to the printed circuit board.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The idea(s) underlying the present invention shall be described in greater detail hereafter based on the exemplary embodiments shown in the Figures. In the drawings:

[0036] FIG. 1 shows a schematic view of a printed circuit board assembly, comprising a sensor device arranged at the printed circuit board;

[0037] FIG. 2 shows a schematic view during joining of the sensor device to the printed circuit board;

[0038] FIG. 3 shows a view of the printed circuit board assembly during joining of the sensor device;

[0039] FIG. 4 shows a schematic view of a sieving of glass spheres for use with an adhesive compound for joining the sensor device; and

[0040] FIG. 5 shows a schematic view of an implantable medical device in a human body.

DETAILED DESCRIPTION

[0041] A printed circuit board assembly 1 shown schematically in FIG. 1 is an integral part of a medical device, for example of an implantable pressure sensor, and is enclosed in a housing 2 of the implantable medical device.

[0042] As is apparent from FIG. 5, such an implantable device can be implanted in the form of an implantable pressure sensor 3, for example, into a vessel in the region of the heart H of a patient, such as to measure a blood pressure in the region of the heart for the purpose of monitoring. The pressure sensor 3 is connected via a lead 4 to a likewise implanted control unit 5, which, for example, evaluates and processes sensor signals received from the pressure sensor 3 and, for example, communicates these to a higher-level, external unit outside the patient, using telemetry for example. As an alternative, the pressure sensor 3 can be designed to be wireless and transmit the sensor signals wirelessly to a device situated outside the body (such as a smart phone or a tablet) (not shown).

[0043] As is apparent from FIG. 1, the printed circuit board assembly 1 comprises a printed circuit board 10, which is connected to the housing 2 of the medical device by way of attachment devices 20 in the manner of fixed bearings. The printed circuit board 10 carries electrical and electronic components 11, for example a processor, an energy store in the form of a battery or the like, and/or passive electrical components, wherein such electrical and electronic components 11 can be arranged on sides 100, 101 of the printed circuit board 10 that face away from one another.

[0044] On a top side 100 of the two sides 100, 101 of the printed circuit board 10, moreover a sensor device 12 is arranged, which is joined to the printed circuit board 10 by way of an adhesive layer 13. Via wire connections 120 connected by way of wire bonding, for example, the sensor device 12 is connected to the printed circuit board 10, and in particular to conductors formed at the printed circuit board 10, so that the sensor device 12 is also electrically connected to the printed circuit board 10.

[0045] During operation, mechanical stresses can be transmitted from the housing 2 to the printed circuit board 10 via the attachment devices 20. So as to prevent such mechanical stresses from also being introduced from the printed circuit board 10 into the sensor device 12 and possibly resulting in mechanical deformation at the sensor device 12 (which otherwise could result in a distortion of sensor signals recorded by way of the sensor device 12), the adhesive layer 13, beyond the function thereof of integrally joining the sensor device 12 to the printed circuit board 10, also has the function of mechanically decoupling the sensor device 12 from the printed circuit board 10 in such a way that mechanical stresses, which act in particular parallel to the plane of the printed circuit board 10, cannot be directly transmitted to the sensor device 12.

[0046] As is shown schematically in FIG. 2, the sensor device 12, for the purpose of being joined to the printed circuit board 10, is placed onto the printed circuit board 10 along a joining direction F, which is oriented perpendicularly to the plane of the printed circuit board 10, and is integrally joined to the printed circuit board 10 by way of the adhesive layer 13 formed between the sensor device 12 and the printed circuit board 10. So as to achieve sufficient mechanical decoupling of the sensor device 12 from the printed circuit board 10, it is advantageous in the process to ensure that the adhesive layer 13 sufficiently thick, so that stresses are compensated for via the adhesive layer 13 and are not directly introduced from the printed circuit board 10 into the sensor device 12.

[0047] For this purpose, in the exemplary embodiment shown in FIG. 3, the adhesive layer 13 is formed by an adhesive compound 130 in which glass spheres 131 having a diameter in a defined range are embedded. The adhesive compound 130 can, for example, be a silicone adhesive, for example a 2-component adhesive, which is mixed with the glass spheres 131 prior to being applied onto the printed circuit board 10, so that a composition comprising the adhesive compound 130 and the glass spheres 131 is obtained, and is applied onto the printed circuit board 10 so as to form the adhesive layer 13 prior to joining the sensor device 12.

[0048] The glass spheres 131 preferably have a diameter in a range between 20 μm and 100 μm, for example between 25 μm and 80 μm, and preferably between 30 μm and 50 μm. For this purpose, glass spheres 131 can be sieved using sieves S1, S2, as is shown schematically in FIG. 4, so that a proportion of glass spheres 131 having a diameter in a desired, defined range is obtained. This can take place, for example, in that a first sieve S1 (as viewed along a sieving direction S), has a mesh size corresponding to the upper limit of the desired diameter range, and a second sieve S2, which is arranged downstream of the first sieve S1 in the sieving direction S, has a mesh size corresponding to the lower limit of the diameter range. Glass spheres 131 that pass the first sieve S1, but are collected at the second sieve S2 have a diameter in the desired diameter range.

[0049] Such glass spheres 131 have a modulus of elasticity between 40,000 N/mm.sup.2 and 90,000 N/mm.sup.2 and are thus comparatively rigid. The sensor device 12 is thus supported with respect to the printed circuit board 10 by way of the glass spheres 131 along the normal direction, that is, perpendicularly to the printed circuit board 10, in a comparatively rigid manner.

[0050] In contrast, the adhesive compound 130, composed of the silicone adhesive, is comparatively soft and elastic, so that the sensor device 12 is elastically decoupled from the printed circuit board 10, in particular in spatial directions parallel to the plane of the printed circuit board 10. Mechanical stress forces that are directed horizontally with respect to the printed circuit board 10 thus cannot be (directly) transmitted from the printed circuit board 10 onto the sensor device 12, but are damped and thus do not distort sensor signals.

[0051] The sensor device 12 being supported with respect to the printed circuit board 10 by way of the glass spheres 131 along the normal direction of the printed circuit board 10 has the further advantage that process steps to be performed after the sensor device 12 has been joined to the printed circuit board 10 can be carried out with improved process reliability. In this way, wire connections 120 can be connected to the sensor device 12 and the printed circuit board 10 by way of wire bonding, for example by way of ultrasonic wire bonding, so as to electrically connect the sensor device 12 to the printed circuit board 10. Mechanical forces that are introduced into the sensor device 12 for bonding the wire connections 120 to the sensor device 12 are transmitted by way of the (rigid) glass spheres 131.

[0052] The idea(s) underlying the invention is not limited to the above-described exemplary embodiments, but can also be implemented in another manner.

[0053] In principle, the use of an adhesive layer, which is composed of an adhesive compound and glass spheres embedded therein, is not limited to the attachment of a sensor device for the conversion of a pressure signal into an electrical signal, but other sensor devices can also be joined to a printed circuit board by way of such an adhesive layer.

[0054] A printed circuit board assembly of the described kind can be integrated in a wide variety of implantable medical devices, for example implantable pressure sensors, cardiac pacemakers or defibrillators and the like.

[0055] It will be apparent to those skilled in the art that numerous modifications and variations of the described examples and embodiments are possible in light of the above teachings of the disclosure. The disclosed examples and embodiments may include some or all of the features disclosed herein. Therefore, it is the intent to cover all such modifications and alternate embodiments as may come within the true scope of this disclosure, which is to be given the full breadth thereof. Additionally, the disclosure of a range of values is a disclosure of every numerical value within that range, including the end points.

LIST OF REFERENCE SIGNS

[0056] 1 printed circuit board assembly

[0057] 10 printed circuit board

[0058] 100 top side

[0059] 101 bottom side

[0060] 11 electronic component

[0061] 12 sensor device (transducer)

[0062] 120 wire connection

[0063] 13 adhesive layer

[0064] 130 adhesive compound

[0065] 131 glass spheres

[0066] 2 housing

[0067] 20 attachment device

[0068] 3 implantable pressure sensor

[0069] 4 lead

[0070] 5 control unit

[0071] F joining direction

[0072] H heart

[0073] S sieving direction

[0074] S1, S2 sieve