CARBON BLACK CONVERSION INTO MICROPOROUS CARBON
20210387158 · 2021-12-16
Assignee
Inventors
- SAEID KHODABAKHSHI (Swansea, GB)
- ENRICO ANDREOLI (Swansea, GB)
- Sajad Kiani (Swansea, GB)
- ANDREW ROSS BARRON (Swansea, GB)
Cpc classification
B01J20/3078
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3085
PERFORMING OPERATIONS; TRANSPORTING
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B32/342
CHEMISTRY; METALLURGY
B01J20/28061
PERFORMING OPERATIONS; TRANSPORTING
B01J20/2808
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention is related to highly oxygenated nanoribbons and highly microporous carbon (mPC) produced by the oxidation of a series of carbon blacks in nitric acid followed by fast and slow pyrolysis, respectively. New porous carbons according to the invention does not need to be activated by strong alkaline activators, for example, KOH and NaOH. The best prepared mPC showed a high capacity for carbon dioxide capture of 1 to 3.9 mmol/g at pressures between 0.15 and 1 bar and 25° C.
Claims
1. A method of forming the microporous carbon material comprising: a. heating a carbon black in a solution of an oxidizing acid; b. evaporation of volatiles to give an oxidized carbon black solid; c. heating the oxidized carbon black solid under an inert atmosphere at a temperature of between about 700° C. and 900° C.
2. The method as claimed in claim 1, wherein the carbon black is chosen from commercial materials including, acetylene black, Pearl 2000, Monarch 1000, Vulcan R-X72 or Vulcan 3.
3. The method as claimed in claim 1, wherein the oxidizing acid is nitric acid.
4. The method as claimed in claim 3, wherein the carbon black/nitric acid mixture is heated at about 90° C. for between about 24 hours and about 120 hours.
5. The method as claimed in claim 1, wherein the oxidized carbon black is heated at about 800° C. for about 1 hour.
6. A method of forming the microporous carbon material comprising: a. heating a carbon black in a solution of an oxidizing acid; b. separating the oxidized carbon black solid from the supernatant liquid; c. heating the oxidized carbon black solid under an inert atmosphere at a temperature of between about 700° C. and 900° C.
7. The method as claimed in claim 6, wherein the carbon black is chosen from commercial materials including, acetylene black, Pearl 2000, Monarch 1000, Vulcan R-X72 or Vulcan 3.
8. The method as claimed in claim 6, wherein the oxidizing acid is nitric acid.
9. The method as claimed in claim 8, wherein the carbon black/nitric acid mixture is heated at about 90° C. for between about 24 hours and about 120 hours.
10. The method as claimed in claim 6, wherein the oxidized carbon black is separated from the acid solution by centrifugation.
11. The method as claimed in claim 10, wherein the centrifugation is carried out at about 5000 rpm for about 20 min.
12. The method as claimed in claim 6, wherein the oxidized carbon black is heated at about 800° C. for about 1 hour.
13. A material for CO.sub.2 adsorption comprising: a microporous carbon material formed according to the preceding claims, with a surface area of at least 300 m.sup.2/g, and a total pore volume of at least 0.11 cm.sup.3/g, wherein 100% of pores of the porous material have diameters of less than 8 Å as measured using the density functional theory (DFT) method, wherein the porous material has an oxygen content of between about 6 wt % and 22 wt % as measured by X-ray photoelectron spectroscopy, and wherein the porous material has a CO.sub.2 adsorption capacity at 1 bar of more than about 2 mmol/g at 25° C.
14. The material of claim 6, wherein more than 80% of pores of the porous material have diameters of less than 5 Å as measured using the DFT method.
15. The material of claim 6, wherein the porous material has a CO.sub.2 adsorption capacity at 1 bar of more than about 2 mmol/g at 25° C.
16. The material of claim 2, wherein the porous material has an oxygen content of between about 11 wt % and 22 wt % as measured by X-ray photoelectron spectroscopy.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] So that the manner in which the above recited features of the present disclosure can be understood in detail, a more particular description of the disclosure, briefly summarized above, may be had reference to embodiments, some of which are illustrated in the appended drawings. It is also noted, however, that the appended drawings illustrate only exemplary embodiments. And are therefore not to be considered limiting in scope, may be admit to other equally effective embodiments.
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[0031] Various components of the same type may be distinguished by following the reference label by a letter that distinguishes among the similar components and/or features.
DETAILED DESCRIPTION
[0032] The present disclosure relates to the application of wet oxidation of CB to make oxidized carbon black (OCB) as precursor for production of our new porous carbon materials (PCs). The aim supporting the use of this strategy to make CB-containing oxygen group is to take advantage of its unique ability in self-activation rather than using auxiliary activating agent during pyrolysis. In fact, we supposed that oxygen functionalities can play a similar role to that of auxiliary activating agents like alkali metals, but they can eliminate the cumbersome and hazardous purification steps after carbonization.
[0033]
[0034] Followed by more examining and in order to maximize the performance of PC-P, in another variation, we also set a series of experiments where three different fractions could have been separated from OCB-P for subsequent pyrolysis.
[0035] Scanning electron microscopy (SEM) images of all oxidized carbon blacks (OCBs) and their pyrolyzed products are collected in
[0036] As representative,
[0037] The elemental analyses of the pristine CB-P, oxidized, and pyrolyzed products are summarized in Table 1. It is clear that the level of oxygen content increases remarkably after oxidation. CB-P was found to be fully oxidized in 5 days giving OCBs and NRs with oxygen content up to roughly 52 w %. However, some nitrogen can be also detected as a result of reaction of CB active sites with NOx. After carbonization, most of the oxygen functionalities were removed from carbon framework while most of nitrogen remains within the structure. This is worth mentioning that heating rate also can influence the mechanism of carbonization as PC-C contain much more oxygen content than PC-C′ meaning less oxygen is released during fast pyrolysis.
TABLE-US-00001 TABLE 1 Elemental analysis (w %) Sample C H N O CB-P 97.19 0.77 0 2.04 OCB-P 48.34 2.38 1.72 47.58 OCB-A 55.24 2.548 0.92 41.29 OCB-B 52.59 2.158 0.99 44.26 NRs 46.39 2.435 1.05 50.12 PC-P 80.39 1.87 2.8 14.94 PC-A 91.74 0.23 1.68 6.35 PC-B 88.90 1.74 1.50 7.86 PC-C 77.33 1.91 2.18 22.7 PC-C′ 84.29 1.50 2.35 11.86
[0038] The textural properties of the spheres such as surface area and pore volume, and pore size distribution for all samples (Except PC-Ac) were measured and the textural parameters obtained from the N.sub.2 (77 K) and CO.sub.2 (273 K) adsorption data are shown in Table 2. BET surface areas were estimated using N.sub.2 at 77 K, while pore size distributions were calculated using non-localized density functional theory (NL-DFT) with data collected with CO.sub.2 at 273 K. In accordance with the IUPAC classification, all samples showed type I isotherms, suggesting microporous structures (Robens, 1999)
TABLE-US-00002 TABLE 2 Total pore S .sub.BET volume Half pore (m.sup.2 .Math. V.sub.Total width Sample g.sup.−1) (cm.sup.3 .Math. g.sup.−1) (DFT) (Å) PC-M 598.312 0.151 2.619 PC-P 773.53 0.190 2.998 PC-V 637.9 0.208 3.2 PC-A 320 0.117 2.998 PC-B 475 0.151 3.136 PC-C 811.129 0.200 7.374 PC-C′ 933.976 0.233 7.374
[0039] The CO.sub.2 uptake performance of the first group of synthesized microporous carbons (
[0040] From carbon capture, utilization and storage (CCUS) economical point of view, one of the major criteria in adsorption-based CO.sub.2 capture unit is high selectivity of CO.sub.2 over N.sub.2. Considering that a typical flue gas stream emitted from coal-fired power plants contains about 15% of CO.sub.2, 75% of N.sub.2, and 10% of other volatile components, we applied CO.sub.2 and N.sub.2 estimated partial pressures (0.15 and 0.85 bar, respectively) to calculate the selectivity. Accordingly, the adsorption selectivity of CO.sub.2 over N.sub.2 for all samples at 25° C. are also seen in
[0041] High performance of PC-P encouraged us to expand the scope of synthesis and scrutinize the potential of Pearl 2000 as a model precursor for production of more PCs. As mentioned earlier, CB-P could be efficiently converted into three different OCB fractions as OCB-A, OCB-B, and highly oxygenated NRs. After thermal treatment under inert gas, each fraction led to microporous carbons with different surface area, pore volume, and oxygen content.
Examples
[0042] Scanning tunneling electron microscopy (STEM) and high-resolution transmission electron microscopy (HRTEM) images of the spheres were performed using a JEOL 2100F Transmission Electron Microscope. Energy dispersive X-ray spectroscopy (EDS) was conducted on a carbon grid. Scanning electron microscopy (SEM) images of the spheres were obtained with a JEOL 7800F FEG SEM (JEOL, Akishima, Tokyo, Japan). The Raman data of the carbon spheres were recorded at room temperature using a Renishaw inVia Raman Microscope (Renishaw plc, Miskin, Pontyclun, UK) with excitation wavelength of 457, 514, and 633 nm. The elemental analyzer (vario EL cubewas, Germany) was used to determine the amount of carbon, hydrogen and oxygen. The samples were characterized using a Thermo Scientific Nicolet iS10 FT-IR Spectrometer. Thermogravimetric analysis (TGA) was carried out using 10-mg samples with a TA Instruments SDT Q600 at a heating rate of 5° C..Math.min.sup.−1 from room temperature to 900° C. in air. N.sub.2 adsorption/desorption isotherms were obtained using a Quadrosorb SI (Quantachrome Instruments, Boynton Beach, Fla., USA). Specific surface areas were calculated based on the Brunauer-Emmett-Teller (BET) method, and pore size distribution was determined using the non-localized density functional theory (NL-DFT) method. X-ray photoelectron spectroscopy (XPS) was performed using a Kratos Axis Supra (Kratos Analytical, Japan) utilizing a monochromatic Al-K.sub.α X-ray source (K.sub.α 1486.58 eV), 15 mA emission current, magnetic hybrid lens, and slot aperture. Region scans were performed using a pass energy of 40 eV and step size of 0.1 eV. Peak fitting of the narrow region spectra was performed using a Shirley type background, and the synthetic peaks were of a mixed Gaussian-Lorentzian type. Carbon sp.sup.2 was used for charge reference assumed to have a binding energy of 284 eV. The thermal synthesis reactions were carried out in a two-zone furnace (SSP-354 Reactor, Nanotech Innovations, 132 Artino St., Oberlin, Ohio, USA). All the adsorbents were degassed at 160° C. under vacuum for 2 h prior to adsorption study. CO.sub.2 adsorption performance of carbon spheres were measured volumetrically in an Isorb apparatus (Germany) at four different temperatures (0, 25, 35 and 45° C.) and pressures from 0.1 to 10 bar. Degasification temperature was internally controlled by covering the cell, containing the sample, with a thermojacket, while the adsorption temperature was adjusted by a jacketed beaker connected to a circulating bath containing water and ethylene glycol. For each experiment, about 200 mg of carbon spheres was used for the adsorption studies. Ultra-pure CO.sub.2 (99.9%) and N.sub.2 (99.9%) as gas sources were used throughout the experiments. N.sub.2 adsorption experiments at 25° C. and different pressures were also recorded through the same procedure for CO.sub.2. NOVA 2000e volumetric adsorption analyzer (Quantochrome) was carried out to assess the surface area, pore volume, and pore size distribution using N.sub.2 (−196° C., 99.9% purity) and CO.sub.2 (0° C.). For each adsorption-desorption analysis, the cell was filled with a specific amount of sample, it was then weighted and loaded into the degas port. After this, the heating pockets were attached, and then degassed under a vacuum pump for 8 h at 150° C. Once degassing time was completed, each carbon sphere sample was backfilled with helium to avoid the sample being dosed with CO.sub.2 before analysis. It is noted that, carbon-based materials are mostly non-microporous and highly sensitive. The specific surface area (SBET) measurement was taken from N.sub.2 adsorption and analyzed using the Brunauer-Emmett-Teller (BET) model within relative pressure (p/p.sub.0) of 0.05-0.99. Incremental pore size distribution and pore volume were taken from CO.sub.2 measurements and calculated using the DFT method.
[0043] Example 1. 5 g of CB (acetylene black) was placed in a round bottom flask containing 100 mL nitric acid (HNO.sub.3) and stirred at 90° C. for 120 h. Then, the nitric acid was removed by evaporation under vacuumed yielding oxidized carbon black (OCB) as dark brown powder. Obtained OCB were used for the next step without any further process and purification.
[0044] Example 2. 5 g of CB (Pearl 2000) was placed in a round bottom flask containing 100 mL nitric acid (HNO.sub.3) and stirred at 90° C. for 48 h. Then, the nitric acid was removed by evaporation under vacuumed yielding oxidized carbon black (OCB) as dark brown powder. Obtained OCB were used for the next step without any further process and purification.
[0045] Example 3. 5 g of CB (Pearl 2000) was placed in a round bottom flask containing 100 mL nitric acid (HNO.sub.3) and stirred at 90° C. for 120 h. Then, the nitric acid was removed by evaporation under vacuumed yielding oxidized carbon black (OCB) as dark brown powder. Obtained OCB were used for the next step without any further process and purification.
[0046] Example 4. 5 g of CB (Monarch 1000) was placed in a round bottom flask containing 100 mL nitric acid (HNO.sub.3) and stirred at 90° C. for 120 h. Then, the nitric acid was removed by evaporation under vacuumed yielding oxidized carbon black (OCB) as dark brown powder. Obtained OCB were used for the next step without any further process and purification.
[0047] Example 5. 5 g of CB (Vulcan R-X72) was placed in a round bottom flask containing 100 mL nitric acid (HNO.sub.3) and stirred at 90° C. for 120 h. Then, the nitric acid was removed by evaporation under vacuumed yielding oxidized carbon black (OCB) as dark brown powder. Obtained OCB were used for the next step without any further process and purification.
[0048] Example 6. 5 g of CB (Vulcan 3) was placed in a round bottom flask containing 100 mL nitric acid (HNO.sub.3) and stirred at 90° C. for 120 h. Then, the nitric acid was removed by evaporation under vacuumed yielding oxidized carbon black (OCB) as dark brown powder. Obtained OCB were used for the next step without any further process and purification.
[0049] Example 7. 1 g of OCB (obtained from Example 1) was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and used directly for CO.sub.2 uptake experiment without any purification.
[0050] Example 8. 1 g of OCB (obtained from Example 2) was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and used directly for CO.sub.2 uptake experiment without any purification.
[0051] Example 9. 1 g of OCB (obtained from Example 3) was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and used directly for CO.sub.2 uptake experiment without any purification.
[0052] Example 10. 1 g of OCB (obtained from Example 4) was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and used directly for CO.sub.2 uptake experiment without any purification.
[0053] Example 11. 1 g of OCB (obtained from Example 5) was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and used directly for CO.sub.2 uptake experiment without any purification.
[0054] Example 12. 1 g of OCB (obtained from Example 6) was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and used directly for CO.sub.2 uptake experiment without any purification.
[0055] Example 13. 5 g of CB (Pearl 2000) was placed in a round bottom flask containing 100 mL HNO.sub.3 and stirred at 90° C. for 120 h. The mixture was cooled down and centrifuged (5000 rpm, 20 min) to separate supernatant from sediment. The HNO.sub.3 was removed from supernatant and the resulting brown powder was further dried at 80° C. overnight to give carbon nanoribbons (OCB small fragments, 3.3 g) and used for the pyrolysis.
[0056] Example 14. 5 g of CB (Pearl 2000) was placed in a round bottom flask containing 100 mL HNO.sub.3 and stirred at 90° C. for 120 h. The mixture was cooled down and centrifuged (5000 rpm, 20 min) to separate supernatant from sediment. The sediment was centrifuged from H.sub.2O (5000 rpm, 20 min) twice to remove yellowish transparent solution. The third centrifugation resulted in a black sediment (OCB-A, 1.3 g) and black supernatant containing OCB-B (0.9 g). H.sub.2O was removed from the mixture of OCB-B and both OCB-A and OCB-B were further dried separately at 80° C. overnight and used for pyrolysis.
[0057] Example 15. 1 g of OCB-A was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and labelled PC-A used directly for CO.sub.2 uptake experiment.
[0058] Example 16. 1 g of OCB-B was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and labelled PC-B used directly for CO.sub.2 uptake experiment.
[0059] Example 17. 1 g of nanoribbons was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and labelled PC-C used directly for CO.sub.2 uptake experiment.
[0060] Example 18. 1 g of nanoribbons was placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 3° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and labelled PC-C′ used directly for CO.sub.2 uptake experiment.
[0061] Example 19. 1 g of nanoribbons was mixed with 1 g of urea and placed in a ceramic boat in a horizontal cylindrical furnace with an inner diameter of 35 mm and then heated at a rate of 60° C. min.sup.−1 up to 800° C. under argon. Heating was kept for 1 h, then, the furnace was cooled down to room temperature under argon. The resulting black powder was collected from the boat and labelled PC-C′ used directly for CO.sub.2 uptake experiment.
[0062] While the forgoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.