Method for filtering water in a basin, filtration unit for implementing said method and centrifugal hydraulic pump associated with said filtration unit
11199015 · 2021-12-14
Assignee
Inventors
Cpc classification
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C02F2103/42
CHEMISTRY; METALLURGY
F04D13/0606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/669
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D35/26
PERFORMING OPERATIONS; TRANSPORTING
C02F1/001
CHEMISTRY; METALLURGY
B01D35/027
PERFORMING OPERATIONS; TRANSPORTING
International classification
E04H4/12
FIXED CONSTRUCTIONS
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D35/26
PERFORMING OPERATIONS; TRANSPORTING
B01D35/027
PERFORMING OPERATIONS; TRANSPORTING
B01D35/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a filtration unit for filtering the water in a pool or basin, in particular a swimming pool, said unit being mounted behind a wall of said pool, and communicating with said pool via a suction intake (3, 6) and via a delivery orifice to generate a forced flow of water from and back into the pool through a filtration tank and through a suction column by means of centrifugal hydraulic pump. The centrifugal hydraulic pump has an electric motor coupled to a centrifugal turbine housed in a pump body. The electric motor is a sealed, brushless, autonomously controlled motor that is powered at very low voltage and that may advantageously be immersed inside the filtration unit below the level of the water contained in said pool, thereby enabling said motor to be cooled and sound-proofed naturally by the forced flow of the water from the pool, thereby forming a filtration unit and a pool that have low energy consumption.
Claims
1. A filtration method for filtering water in a swimming pool, in which method a forced flow of water is generated so that water is caused to flow from and back into the pool through at least one filtration unit having at least one suction intake, and at least one delivery orifice, said at least one filtration unit having a centrifugal hydraulic pump and at least one filtration device, said centrifugal hydraulic pump having an electric motor coupled to a centrifugal turbine housed in a pump body, and said electric motor being a sealed, brushless, autonomously controlled motor fed with direct current at very low voltage of in the range 12V to 30V, wherein said centrifugal hydraulic pump is mounted in the upper portion of said at least one filtration unit, in such a manner as to be fully incorporated into a water feed corridor that is horizontal and open towards said pool via said suction intake, so that said centrifugal hydraulic pump is accessible from the top of said filtration unit, and so that said electric motor of said pump is partially or fully immersed in the water that is flowing along said water feed corridor, so that said electric motor is cooled and sound-proofed automatically by the water flowing through said filtration unit.
2. A filtration method according to claim 1, wherein the electric motor is used that has a rotor having one or more permanent magnets driven in rotation by a rotating field generated by a stator provided with excitation windings, electrical powering of which is controlled autonomously by an electronic circuit, and wherein said rotor and said stator are each encapsulated in a synthetic material forming a sealing and insulating resin that withstands chlorinated water and saltwater.
3. A filtration method according to claim 2, wherein the stator of said electric motor is packaged in a casing, wherein said casing is manufactured with an upper flange made integrally in one piece with said casing, wherein said pump body is manufactured with a lower flange made integrally in one piece with said pump body, and wherein said electric motor is assembled to said pump body and to said filtration unit via their respective lower and upper flanges.
4. A filtration method according to claim 3, wherein said centrifugal turbine is mounted on a lower end of said rotor that projects from said casing, and wherein an axial position of said rotor between an upper bearing and a lower bearing is locked to guarantee said rotor is magnetically aligned with said stator.
5. A filtration method according to claim 3, wherein said rotor is guided in rotation by an axial guide pin that is fastened to the casing and that serves as a bearing.
6. A filtration method according to claim 1, wherein said electric motor is caused to rotate at a constant speed of less than 2900 rpm, for generating a flow-rate of water lying in the range 4 m.sup.3/h to 12 m.sup.3/h as a function of an operating point of said centrifugal hydraulic pump.
7. A filtration method according to claim 6, wherein said operating point of said centrifugal hydraulic pump is determined as a function of the volume of water contained in the pool by parameterizing the speed of rotation of said electric motor in a factory.
8. A filtration method according to claim 1, wherein, in said at least one filtration unit, said centrifugal hydraulic pump is disposed downstream from said at least one filtration device.
9. A filtration method according to claim 1, wherein a total annual electricity consumption of said centrifugal hydraulic pump is covered by an annual generation from a renewable electrical energy source.
10. A filtration method according to claim 9, wherein the annual generation from two photovoltaic panels of a maximum of 250 W peak each is used as the renewable electrical energy source.
11. A filtration unit for implementing the filtration method for filtering water in a swimming pool, according to claim 1, said filtration unit having at least one suction intake and at least one delivery orifice in communication with said pool, a centrifugal hydraulic pump and at least one filtration device, said centrifugal hydraulic pump having an electric motor coupled to a centrifugal turbine housed in a pump body, said electric motor being a sealed, brushless, autonomously controlled motor fed with direct current at very low voltage of in the range 12V to 30V, wherein said centrifugal hydraulic pump is mounted in the upper portion of said at least one filtration unit, in such a manner as to be fully incorporated into a water feed corridor that is horizontal and open towards said pool via said suction intake, so that said centrifugal hydraulic pump is accessible from the top of said filtration unit, and so that said electric motor of said pump is partially or fully immersed in the water that is flowing along said water feed corridor, so that said electric motor is cooled and sound-proofed automatically by the water flowing through said filtration unit.
12. A filtration unit according to claim 11, wherein the centrifugal turbine is installed at a lower level than the level of a floor of the water feed corridor so as to be under load permanently.
13. A filtration unit according to claim 11, wherein said electric motor has a rotor having one or more permanent magnets driven in rotation by a rotating field, a stator provided with excitation windings and arranged to generate said rotating field, and an electronic circuit powered at the very low voltage and arranged to autonomously control the electrical powering of said excitation windings, said rotor and said stator each being encapsulated in a synthetic material forming a sealing and insulating resin that withstands chlorinated water and saltwater.
14. A filtration unit according to claim 13, wherein said stator has a casing provided with an upper flange, wherein said pump body has a lower flange, and wherein said electric motor and said pump body are assembled together and to said filtration unit via their respective lower and upper flanges.
15. A filtration unit according to claim 14, wherein said upper flange is formed integrally in one piece with said casing of a plastics material.
16. A filtration unit according to claim 14, wherein said centrifugal turbine is mounted on a lower end of said rotor that projects from said casing, and wherein said electric motor has an upper bearing disposed between said rotor and said casing, and a lower bearing disposed between said rotor and the lower flange of said pump body to lock an axial position of said rotor and to guarantee it is magnetically aligned with said stator.
17. A filtration unit according to claim 11, wherein said centrifugal hydraulic pump is disposed downstream from said at least one filtration device.
18. A centrifugal hydraulic pump for a filtration unit according to claim 11 for filtering water in a swimming pool, said centrifugal hydraulic pump having an electric motor coupled to a centrifugal turbine housed in a pump body, said electric motor being a sealed, brushless motor fed with direct current at very low voltage of in the range 12V to 30V, wherein said centrifugal hydraulic pump is arranged to be mounted in the upper portion of said filtration unit in such a manner as to be fully incorporated into a water feed corridor, and is arranged to be partially or fully immersed in the water that is flowing along said water feed corridor so that said electric motor is cooled and sound-proofed automatically by the water flowing through said filtration unit, wherein said electric motor has a rotor having a permanent magnet driven in rotation by a rotating field, a stator provided with excitation windings and arranged to generate said rotating field, and an electronic circuit powered at very low voltage and arranged to autonomously control the electrical powering of said excitation windings, said rotor and said stator being each encapsulated in a synthetic material forming a sealing and insulating resin that withstands chlorinated water and saltwater.
19. A centrifugal hydraulic pump according to claim 18, wherein said stator is housed in a casing provided with an upper flange, wherein said pump body has a lower flange, and wherein said electric motor and said pump body are assembled together by their respective lower and upper flanges being mutually superposed.
20. A centrifugal hydraulic pump according to claim 19, wherein the casing and the upper flange are formed integrally in one piece made of a plastics material.
21. A centrifugal hydraulic pump according to claim 19, wherein said centrifugal turbine is mounted on a lower end of said rotor that projects from said casing, and wherein said electric motor has an upper bearing disposed between said rotor and said casing, and a lower bearing disposed between said rotor and the lower flange of said pump body to lock the axial position of said rotor and to guarantee said rotor is magnetically aligned with said stator.
22. A centrifugal hydraulic pump according to claim 19, wherein said pump body has two half-shells between which said centrifugal turbine rotates, at least one axial inlet and at least one radial outlet, which inlet(s) and outlet(s) are designed to communicate respectively with said suction intake and with said delivery orifice of said filtration unit when said centrifugal hydraulic pump is mounted in said filtration unit.
23. A centrifugal hydraulic pump according to claim 19, wherein said rotor is guided in rotation by an axial guide pin that is fastened to said casing and that serves as a bearing.
24. A centrifugal hydraulic pump according to claim 23, wherein said guide pin is made of a material that withstands corrosion.
25. A centrifugal hydraulic pump according to claim 18, wherein the centrifugal turbine is an “open” turbine that is provided with radial vanes carried by a single diffuser plate.
26. A centrifugal hydraulic pump according to claim 25, wherein the diffuser plate and/or the diffuser are provided with at least one hole forming a passageway for enabling fluid to pass through towards the guide pin.
27. A centrifugal hydraulic pump according to claim 18, wherein a dynamic head of said centrifugal hydraulic pump is at least 4 m.
28. A centrifugal hydraulic pump according to claim 18, wherein the electronic circuit of said electric motor is parameterizable in the factory to determine a speed of rotation adapted to suit the volume of water contained in the pool.
29. A swimming pool, having at least one filtration unit that communicates with said pool via at least one suction intake and via at least one delivery orifice, and that is arranged to generate a forced flow of water from and back into the pool through said filtration unit, which has a centrifugal hydraulic pump and at least one filtration device, said centrifugal hydraulic pump including an electric motor coupled to a centrifugal turbine housed in a pump body, wherein said filtration unit is arranged to implement the filtration method according to claim 1, and wherein said centrifugal hydraulic pump is fully incorporated in a water feed corridor that is horizontal and open towards said pool via said suction intake so that said centrifugal hydraulic pump is accessible from the top of said filtration unit and so that said electric motor of said pump is partially or fully immersed in the water that is flowing along said water feed corridor so that said electric motor is cooled and sound-proofed automatically by the water flowing through said filtration unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention and its advantages appear more clearly from the following description of an embodiment given by way of non-limiting example, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(11) In the embodiments shown, elements or portions that are identical from one figure to another bear like reference numbers.
(12) With reference to
(13) As shown in these figures, and in particular in
(14) The pump 20 of the invention is described more particularly with reference to
(15) The electric motor 21 is preferably a sealed, DC, autonomously controlled, brushless electric motor. The technology of the motor 21 may correspond to the technology disclosed in part in Publication DE 20 2005 021 216 U1, without that example being limiting. As shown more particularly in
(16) The casing 33 is secured to an upper flange 49 that is preferably made integrally in one piece with the casing 33 during manufacture of said casing by molding a plastics material. The pump body 22 has a lower flange 48 in register with the upper flange 49 of the casing 33. The lower and upper flanges 48, 49 extend substantially in planes perpendicular to the axis of the electric motor 21, and make it possible to assemble said motor 21 to the pump body 22 and to the filtration unit 1 simultaneously, by using any type of suitable fastening means making it possible to achieve assembly that is reversible, i.e. disassemblable. The pump body 22 has two half-shells, namely an upper half-shell incorporated in the lower flange 48 and a lower half-shell incorporated in a dish 50. The dish 50 is positioned at the top of the suction column 10 (
(17) Depending on the technology chosen for the pump 20, the pump body 22 may co-operate with the centrifugal turbine 23 to define a diffuser 28, as shown in
(18) The electric motor 21 is advantageously fed with direct current at a very low voltage (VLV), e.g. in the range 12 VDC to 30 VDC, and in compliance with the applicable regulations. The power cable (not shown) of the electronic circuit for controlling the electric motor 21 is sheathed to be completely isolated and to withstand permanent immersion. It passes through the casing 33 via an opening (not shown) provided with a sealing gasket such as a packing gland (not shown), e.g. in the upper portion of the casing 33 so as to be easily accessible and easily connected to an electrical power supply source via the connection box 16. This electric motor 21 has the specificity of consuming very little power, of about 150 watt-hours (Wh), i.e. in the range three times less to six times less than an asynchronous motor conventionally used for this application. It can thus be powered exclusively by a renewable electrical energy source, such as, by way of example, solar energy or wind energy. More particularly, its annual consumed power may be covered exclusively by the annual electricity generation from a renewable energy source, such as, by way of example, two photovoltaic panels of a maximum of 250 W peak each. Naturally, this example is not limiting, and extends to any other renewable energy source. The motor may also be powered by the available electricity network. The efficiency of this type of motor is very good, and approximately in the range 70% to 90%, i.e. more than double the efficiency of conventionally used asynchronous motors. Similarly, its speed of rotation is low, e.g. less than 2900 rpm and preferably less than 2000 rpm, corresponding to a frequency of about 33 Hz, reduced by about one third relative to those of asynchronous motors conventionally used for the application of the invention, without these values being limiting. This slower speed of rotation makes it possible advantageously to increase the efficiency of the mechanical to hydraulic conversion of the pump 20 and to avoid cavitation phenomena while preserving a high electrical efficiency. The frequency of rotation of the electric motor 21 is adaptable for modifying the consumption of the pump 20 or its flow rate. In particular, the pump 20 may be calibrated in the factory to be adjusted, to the nearest cubic meter, to suit the size of the pool, and thus satisfy the needs of the customer as closely as possible. Once programmed, the speed of rotation of the motor 21 remains constant. Being able to program in the factory the operating conditions for the motor 21 makes it possible, using one and the same design for the motor 21, to create a range of pumps 20 having their flow rates and energy consumptions adapted to suit the volume of the pool to be filtered. In addition, and by means of the technology of the electric motor 31 used, the pump 20 of the invention is capable of operating at a dynamic head of at least 4 meters (m). This operating characteristic guarantees that the water in the pool flows through the filtration unit 1 even when the filtration device is clogged, thereby procuring additional safety.
(19) The novel technology of the filtration unit 1 of the invention thus offers a solution that is very economical with energy, which can be self-generated, and that offers much higher performance technically. Thus, the filtration unit 1 and the pool it equips may be said to be “low energy consumption” or “low carbon emission”. The term “low energy consumption” designates a product for which the energy consumption necessary for causing it to operate is significantly reduced compared with standard products. If the product is a low energy consumption product then, implicitly, it generates less carbon emissions.
(20) Furthermore, the design of this electric motor 21, without any wearing part and rendered completely sealed, and in particular waterproof, by being made of synthetic materials that are compatible with the saltwater or chlorinated water in the pool, guarantees at least 28,000 hours of operation without any maintenance work, which is equivalent to it being used for about 10 years under normal conditions of use of the pool.
(21) The filtration method of the invention advantageously makes it possible to filter the water of a pool by means of the pump 20 that is accessible from the top of the filtration unit 1, and that is partially or fully immersed below the level of the water N in the pool, by means of its electric motor 21 that can be partially or fully immersed in the water flowing along the water feed corridor 8 of the filtration unit 1. The term “accessible” means that an operative or a user can access the pump 20 quickly and easily by removing the cover 15, and without having to disassemble the entire filtration unit 1 as is necessary in the prior art. The level N of the water contained in the pool and in the filtration unit 1 is indicated symbolically by a line of short dashes in
(22) The present invention is not limited to the embodiments and implementations described, but rather it extends to any modification and variant obvious to the person skilled in the art.