SYSTEM AND METHOD FOR FACILITATING REGENERATION OF PARTICULATE FILTERS IN A FLEET OF VEHICLES
20210381419 · 2021-12-09
Inventors
Cpc classification
G06Q10/047
PHYSICS
F01N2900/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G06Q10/06311
PHYSICS
F01N9/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A system and method that forwards information concerning the condition of the particulate filter (14) in each fleet vehicle to a remote station (56). This information is sorted (114) and displayed (62) to a human operator, who then makes a decision regarding particulate filter maintenance, on a fleet wide basis (116). The human operator may select a set of vehicles to undergo filter regeneration during a particular time slot, at a facility with a limited capacity to perform filter regeneration during any particular time slot. Typically, this will be overnight, for example for a metropolitan bus service that is busy during the day but has greatly reduced or nonexistent service at nighttime.
Claims
1. A system for managing a fleet of diesel vehicles, wherein each vehicle is equipped with a particulate filter that requires regeneration, to avoid problems associated with the need to perform regeneration and comprising: (a) a back-pressure sensor, in each vehicle, providing back-pressure readings for the particulate filter; (b) a telematics unit, in each vehicle, that receives the back-pressure readings and sends the information representative of these readings on to a remote station; (c) receiving equipment, a data processing assembly and a display in the remote station, collectively adapted to receive the information representative of the back-pressure readings from the telematics units of the vehicles, and to display information representative of the back-pressure readings to remote station personnel.
2. The system of claim 1, wherein the data processing assembly computes, and the display shows guidance, regarding aspects of fleet operation based on the back-pressure readings from the vehicles.
3. The system of claim 2, wherein the aspects of fleet operations are the choice of a set of vehicles upon which to perform filter regeneration during a time interval.
4. The system of claim 3, wherein the time interval is during the nighttime period immediately following the determination.
5. The system of claim 1, wherein the data processing assembly ranks the vehicles in order of need for regeneration and can show this ranking on the display, when commanded to by an operator.
6. The system of claim 1, wherein the system includes computer readable memory storing information defining regions wherein regeneration is undesirable therein, and wherein the aspects of fleet operation include vehicle route assignments, to avoid assigning a vehicle approaching a need for regeneration to a route including an area where regeneration is undesirable.
7. The system of claim 1, wherein the sensors include gas pressure sensors in the exhaust stream before and after the particulate filter of each vehicle, and wherein readings from the gas pressure sensors are used to determine, for each vehicle, particulate filter conditions.
8. The system of claim 7, wherein said remote station receives real time updates on vehicle operations for each vehicle, including mileage driven and wherein the data processing assembly uses this real time information to form an estimate of filter conditions and compares this estimate to readings from the gas pressure sensors to detect vehicle mechanical problems.
9. The system of claim 8, wherein an estimate of filter condition formed from vehicle operations being greater than a threshold difference from an estimate of filter condition formed from contemporaneous gas pressure readings, is indicative of one or more out of a group of problems consisting essentially of: (a) gas pressure sensor inaccuracy; (b) the engine burning oil; and (c) a compromised particulate filter.
10. A method for managing a fleet of diesel vehicles, wherein each vehicle is equipped with a particulate filter that requires regeneration, to avoid problems associated with the need to perform regeneration: (a) in each vehicle, sensing information indicative of particulate filter condition and sending this information to a remote station; (b) analyzing the information at the remote station to determine aspects of fleet operation management; and (c) implementing the aspects of fleet operation management.
11. The method of claim 10, wherein the aspects of fleet operation include the choice of a set of vehicles upon which to perform filter regeneration during a time interval.
12. The method of claim 11, wherein the time interval is during the nighttime period immediately following the determination.
13. The method of claim 10, wherein the remote station ranks the vehicles in order of need for regeneration.
14. The method of claim 10, further wherein the remote station includes computer readable memory storing information defining regions wherein regeneration is undesirable, and wherein the aspects of fleet operation include vehicle route assignments, to avoid a requirement for regeneration in an area where regeneration is undesirable.
15. The method of claim 10, wherein sensing information indicative of particulate filter condition includes forming readings of gas pressure in the exhaust stream before and after the particulate filter of each vehicle, and wherein these readings of gas pressure are used to determine, for each vehicle, particulate filter conditions.
16. The method of claim 15, wherein the remote station receives real time updates on vehicle operations for each vehicle, including mileage driven and wherein the computer analysis uses this real time information to form an estimate of filter conditions, and compares this estimate to the readings of exhaust back pressure, to detect vehicle mechanical problems.
17. The method of claim 15, wherein an estimate of filter condition formed from vehicle operations being greater than a threshold difference from an estimate of filter condition formed from contemporaneous gas pressure readings, is indicative of one or more out of a group of problems consisting essentially of: (a) gas pressure sensor inaccuracy; (b) an engine problem causing noncarbon substances to be present in the exhaust; and (c) a compromised particulate filter.
18. A vehicle system, comprising: (a) a diesel engine; (b) an exhaust system in fluid communication with the diesel engine and including: (i) a diesel particulate filter; (ii) a backpressure sensor; (c) a cab; (d) a computer, in communication with said backpressure sensor; (e) a display situated in the cab, in communication with the computer; and (f) wherein said computer causes said display to show an indication of the urgency of the need to perform a regeneration of the diesel particulate filter.
19. The system of claim 18, wherein the computer is an onboard computer.
20. The system of claim 18, wherein the computer is a computer at a remote station.
21. The system of claim 18, wherein the indication of the urgency of the need to perform a regeneration is an estimate of engine on time, before the need to regenerate becomes critical.
22. The system of claim 18, wherein the indication of the urgency of the need to perform a regeneration is a location along a projected route, indicating an estimate of where the need to perform a regeneration will become critical.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0013] Various embodiments of the invention are disclosed in the following detailed description and accompanying drawings.
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
BEST MODES OF CARRYING OUT THE INVENTION
[0023] The following is a detailed description of exemplary embodiments to illustrate the principles of the invention. The embodiments are provided to illustrate aspects of the invention, but the invention is not limited to any embodiment. The scope of the invention encompasses numerous alternatives, modifications and equivalent; it is limited only by the claims.
[0024] Referring to
[0025] Some vehicles may also include an exhaust gas temperature sensor 17, placed in front of filter 14. In a preferred embodiment, information from sensors 12 and temperature sensor 17 is sent to an onboard CPU 18, which also receives data from a global positioning system (GPS) 50, and a suite of other sensors 52, which forwards selected data to a transmitter 54, which, in turn sends the data from CPU 18, to a remote station 56. The selected data includes the GPS device, so that vehicle location and speed is repeatedly sent to remote station 56. Remote station 56 includes a memory 58, a data processer 60, a display 62 and a user input device 64.
[0026] Referring to
[0027] Personnel then act on these computer-generated mandates for vehicles to undergo regeneration and for route assignments. In a further embodiment, the computer assembly directly controls the vehicles, by means of RF data links, or other data links, and causes them to undergo regeneration.
[0028] Referring to
Exemplary GPS Device with Onboard Computing Environment
[0029]
[0030] GPS unit 127 preferably includes or is connected to a wireless transmitter (not separately shown), such that the GPS data can be wirelessly transmitted to a remote computing device, preferably in real-time. The remote computing device can be programmed to monitor vehicle location and zone-based behavior definitions, such that when a vehicle approaches such a zone, the corresponding zone-based behavior definition is conveyed to the vehicle (preferably with sufficient advance timing so that the zone-based behavior definition is available at the vehicle when the vehicle arrives at the defined location). It should be recognized that as an alternative, GPS unit 127 can include an onboard memory, such that either the zone-based behavior definitions (or at least the locations/zones) are stored in the GPS unit, and the GPS unit monitors the location of the vehicle to determine if any zone-based behavior should apply. It should be understood that the concepts disclosed herein encompasses coupling such a GPS unit to vehicle sensors and/or a vehicle data bus, such that driver behavior can be monitored, to determine if the driver has complied with any zone-based driver behavior definitions presented to the driver at a particular location. While not specifically shown in
[0031]
[0032] The capabilities of telematics unit 1160 are particularly useful to fleet operators. Telematics unit 1160 is configured to collect position data from the vehicle (to enable vehicle owners to track the current location of their vehicles, and where they have been) and to collect vehicle operational data (including but not limited to engine temperature, coolant temperature, engine speed, vehicle speed, brake use, idle time, and fault codes), and to use the RF component 1164 to wirelessly convey such data to vehicle owners. These data transmissions can occur at regular intervals, in response to a request for data, or in real-time, or be initiated based on parameters related to the vehicle's speed and/or change in location. The term “real-time” as used herein is not intended to imply the data are transmitted instantaneously, since the data may instead be collected over a relatively short period of time (e.g., over a period of seconds or minutes), and transmitted to the remote computing device on an ongoing or intermittent basis, as opposed to storing the data at the vehicle for an extended period of time (hour or days), and transmitting an extended data set to the remote computing device after the data set has been collected. Data collected by telematics unit 1160 can be conveyed to the vehicle owner using RF component 1164. If desired, additional memory can be included to temporarily store data if the RF component cannot transfer data, and/or to store locations corresponding to defined zones (i.e., zones where specific vehicle or driver behaviors have been defined), or the specific zone based behavior definitions themselves (noting that storing the zones only will reduce memory demand, but will require a call to a remote server to obtain the specific zone based behavior definitions when the vehicle approaches a defined zone). In particularly preferred embodiments, the RF components is GSM or cellular technology based.
[0033] In at least one embodiment, the controller 1162 is configured to implement some of the steps of
Exemplary Tablet for In Vehicle Use to Present Zone Based Driver Behaviors to Driver
[0034]
[0035] Device 1100 may include additional components, including but not limiting to a GSM component, a Wi-Fi component, a USB component, a rechargeable battery, and in at least one embodiment a GPS component (in which case the GPS devices of
[0036] In a further embodiment, each fleet vehicle 11 is equipped with a screen display, having a rectangular field of pixels. In some embodiments, this display is present in a tablet computer, that is present in the cab of the vehicles. Such a display, or even a more primitive display, may be used to display more detailed information to the driver concerning the state of the DPF, than is available from the dashboard lights. In one embodiment, an estimate of the number of hours that can be driven (that is, during which the engine can be on) before the need to regenerate will become critical (that is, it threatens the ability to continue operating the vehicle), is calculated by onboard CPU 18 shown on the display 20. In an alternative embodiment, the calculation is performed by data processor 60 and sent back to onboard CPU 18, for display on display 20. In this embodiment the CPU 18, may be the CPU of the tablet having display 20. A cut-off backpressure is typically set by the manufacturer, and may be for a truck engine, on the order 10 kilopascals (KPa). As noted above, an estimate of the number of hours that can be driven before the need to regenerate will become critical will be made, and this estimate may be based on an estimate of the engine “on” time until that back pressure is likely to be reached. This estimate can be based on the back pressure reading, and can be frequently updated, for example once per minute. The estimate may be formed by examining the history of vehicles of the same type, and reviewing how back pressure changed over time, starting with the same back pressure reading. Additionally, the driver may be informed of a nearby location, where a parked regeneration can be performed, and be given directions to this location. Referring to
[0037] In recapitulation, embodiments may include: a system for managing a fleet of diesel vehicles, wherein each vehicle is equipped with a particulate filter that requires regeneration, to avoid problems associated with the need to perform regeneration and having: a back-pressure sensor, in each vehicle, providing back-pressure readings for the particulate filter. A telematics unit, in each vehicle, receives the back-pressure readings and sends the information representative of these readings on to a remote station. The remote station has receiving equipment, a data processing assembly and a display, collectively adapted to receive the information representative of the back-pressure readings from the telematics units of the vehicles, and to display information representative of the back-pressure readings to remote station personnel. the aspects of fleet operation are the choice of a set of vehicles upon which to perform filter regeneration during a time interval. In an embodiment of this system the data processing assembly computes, and the display shows guidance, regarding aspects of fleet operation based on the back-pressure readings from the vehicles. The aspects of fleet vehicle operations may the choice of a set of vehicles upon which to perform filter regeneration during a time interval, which may be the nighttime period immediately following the determination. In an embodiment, the data processing assembly ranks the vehicles in order of need for regeneration and can show this ranking on the display, when commanded to by an operator. In another embodiment, the system includes computer readable memory storing information defining regions wherein regeneration is undesirable therein, and wherein the aspects of fleet operation include vehicle route assignments, to avoid assigning a vehicle approaching a need for regeneration to a route including an area where regeneration is undesirable. In yet a further embodiment, the sensors include gas pressure sensors in the exhaust stream before and after the particulate filter of each vehicle, and wherein readings from the gas pressure sensors are used to determine, for each vehicle, particulate filter conditions. In a variant of this embodiment, the remote station receives real time updates on vehicle operations for each vehicle, including mileage driven and wherein the data processing assembly uses this real time information to form an estimate of filter conditions, and compares this estimate to readings from the gas pressure sensors to detect vehicle mechanical problems. In a variant of this variant, an estimate of filter condition formed from vehicle operations being greater than a threshold difference from an estimate of filter condition formed from contemporaneous gas pressure readings, is indicative of one or more out of a group of problems consisting essentially of: gas pressure sensor inaccuracy; the engine burning oil; and a compromised particulate filter.
[0038] In another embodiment, a method for managing a fleet of diesel vehicles, wherein each vehicle is equipped with a particulate filter that requires regeneration, to avoid problems associated with the need to perform regeneration. In each vehicle, information indicative of particulate filter condition is sensed, and this information is sent to a remote station. The information at the remote station is analyzed to determine aspects of fleet operation management and these aspects are implemented in fleet operation management. In an embodiment the aspects of fleet operation include the choice of a set of vehicles upon which to perform filter regeneration during a time interval. In a variant of this embodiment, the time interval is during the nighttime period immediately following the determination. In another embodiment, the remote station ranks the vehicles in order of need for regeneration. In another variant of this embodiment, the remote station includes computer readable memory storing information defining regions wherein regeneration is undesirable, and wherein the aspects of fleet operation include vehicle route assignments, to avoid a requirement for regeneration in an area where regeneration is undesirable. In another variant, sensing information indicative of particulate filter condition includes forming readings of gas pressure in the exhaust stream before and after the particulate filter of each vehicle, and wherein these readings of gas pressure are used to determine, for each vehicle, particulate filter conditions. In a variant of this variant, the remote station receives real time updates on vehicle operations for each vehicle, including mileage driven and wherein the computer analysis uses this real time information to form an estimate of filter conditions, and compares this estimate to the readings of exhaust back pressure, to detect vehicle mechanical problems. In a variant of this variant, an estimate of filter condition formed from vehicle operations being greater than a threshold difference from an estimate of filter condition formed from contemporaneous gas pressure readings, is indicative of one or more out of a group of problems consisting essentially of: gas pressure sensor inaccuracy; an engine problem causing noncarbon substances to be present in the exhaust; and a compromised particulate filter.
[0039] In another embodiment, the invention may take the form of a vehicle system, comprising: a diesel engine; an exhaust system in fluid communication with the diesel engine and including: (i) a diesel particulate filter; and a backpressure sensor. The vehicle system also includes a cab; a computer, in communication with said backpressure sensor; and a display situated in the cab, in communication with the computer. Further, the computer causes said display to show an indication of the urgency of the need to perform a regeneration of the diesel particulate filter.
[0040] In a variant of this embodiment, the computer is an onboard computer. In an alternative variant, the computer is a computer at a remote station. In yet another variant, the indication of the urgency of the need to perform a regeneration is an estimate of engine on time, before the need to regenerate becomes critical. In yet another variant, the indication of the urgency of the need to perform a regeneration is a location along a projected route, indicating an estimate of where the need to perform a regeneration will become critical.
INDUSTRIAL APPLICABILITY
[0041] The present invention finds industrial applicability in the operation of a fleet of diesel-powered vehicles. And in the production and provision of equipment to facilitate the operation of a fleet of diesel-powered vehicles.
[0042] While a number of exemplary aspects and embodiments have been discussed above, those possessed of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof. It is therefore intended that the following appended claims and claims hereafter introduced are interpreted to include all such modifications, permutations, additions and sub-combinations as are within their true spirit and scope.