Actuator for a motor vehicle

Abstract

An actuator for actuating a parking lock and for carrying out at least one other vehicle function in a motor vehicle includes a hydraulic unit and an actuation cylinder, rigidly connected to the hydraulic unit. The hydraulic unit has a hydraulic pump or valves driven by an electric motor. The actuation cylinder is for mechanically actuating a parking lock mechanism of the parking lock. In some embodiments, the actuator has an actuator housing and the actuation cylinder has a cylinder housing that is part of the actuator housing. In some embodiments, the actuation cylinder has a piston and an actuating element, movable by means of the piston, for actuating the parking lock mechanism.

Claims

1.-10. (canceled)

11. An actuator for actuating a parking lock and for carrying out at least one other vehicle function in a motor vehicle comprising: a hydraulic unit comprising: a hydraulic pump or valves driven by an electric motor; and an actuation cylinder, rigidly connected to the hydraulic unit, for mechanically actuating a parking lock mechanism of the parking lock.

12. The actuator of claim 11, wherein: the actuator comprises an actuator housing; and the actuation cylinder comprises a cylinder housing that is part of the actuator housing.

13. The actuator of claim 12, wherein: the hydraulic unit comprises a hydraulic unit housing; and the cylinder housing is connected in one piece to the hydraulic unit housing.

14. The actuator of claim 11, wherein the actuation cylinder comprises: a piston; and an actuating element, movable by means of the piston, for actuating the parking lock mechanism.

15. The actuator of claim 14, wherein: the actuating element is designed as a tappet with a head end; and the tappet protrudes from the actuation cylinder at the head end.

16. The actuator of claim 14, wherein the actuation cylinder comprises a return spring for returning the actuating element moved by the piston to a rest position.

17. The actuator of claim 14, wherein the actuation cylinder comprises an electromagnetic holding device for holding the actuating element in a position holding the parking lock open.

18. The actuator of claim 11, wherein the carrying out of the at least one further vehicle function comprises: a hydraulic actuating of at least one further motor vehicle component; or lubricating or temperature-controlling at least one motor vehicle component by means of a hydraulic fluid pumped by the hydraulic pump.

19. The actuator of claim 11, wherein the hydraulic unit comprises a hydraulic connection for carrying out the at least one further vehicle function.

20. The actuator of claim 11, further comprising a control unit for controlling the actuator.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In the following, the disclosure is explained by way of example with reference to the accompanying drawings using exemplary embodiments. The features shown below can represent an aspect of the invention both individually and in combination. In the drawings:

[0022] FIG. 1 shows an actuator with an actuation cylinder according to an example embodiment of the disclosure, and a parking lock mechanism that can be actuated via the actuation cylinder,

[0023] FIG. 2 shows the actuator from a different perspective,

[0024] FIG. 3 shows the actuator in a first sectional view and

[0025] FIG. 4 shows the actuator in a second sectional view.

DETAILED DESCRIPTION

[0026] FIG. 1 shows an actuator 10 for actuating drive train components of a motor vehicle drive train. This actuator 10 is often referred to below as an EPA (electric pump actuator). The actuator 10 has a hydraulic unit 12 and an actuation cylinder 14, which is rigidly connected to the hydraulic unit 12 on one side, for mechanically actuating a parking lock mechanism 16 of a parking lock 18. This parking lock 18 is one of the drive train components of the motor vehicle drive train.

[0027] The actuator 10 has a housing 20. Part of this housing 20 is a cylinder housing 22 of the actuation cylinder 14. The actuation cylinder 14 extends in the direction of the parking lock mechanism 16 and closes there at the open end thereof with a cover 24, via which the cylinder housing 22 is closed. The cover 24 has an opening through which an actuating element 28 designed as a tappet 26 extends from the interior of the actuation cylinder 14 in the direction of the parking lock mechanism 16. The tappet 26 is often referred to as a piston rod. The actuation cylinder 14 is designed here as a pressure cylinder. By means of the actuator 10, the parking lock 18 can be actuated mechanically and at least one further drive train component, for example a friction clutch, can be actuated hydraulically.

[0028] The structure and details of the function of the parking lock mechanism 16 shown here will not be discussed further, since the focus of this disclosure is not on the parking lock 18, but rather on the actuator 10 with the additional mechanical function thereof.

[0029] Details of the hydraulic unit 12 cannot be seen in FIG. 1, since it is an external view of the actuator 10. Nevertheless, the shape of the housing 20 provides indications of some of the components enclosed by the housing 20. In the housing part of the housing 20, which houses the hydraulic unit 12, a pump dome 30 can be seen, under which there is a hydraulic pump (not shown) driven by an electric motor.

[0030] In general, an actuator (or actuator device) is to be understood as a device that converts electrical signals into mechanical movement or other physical (control) variables. This is done here via the hydraulic pump driven by an electric motor. The actuator 10 shown here is therefore also referred to as an EPA and as such is used for the hydraulic control of at least one drive train component.

[0031] FIG. 2 shows the actuator 10 from a different perspective, namely from the side of the actuator 10 facing away from the actuation cylinder 14. There is another unit of the actuator 10 with a (central) plug 32, namely the control unit 34 of the actuator 10. The control unit 34 is shown open here and provides a clear view of a control board 36 of the control unit 34. The control electronics of the control unit 34 are interconnected on the circuit board 36. The essential components of the actuator 10 are controlled electrically/electronically via this control unit 34. The electrical/electronic interface to the outside is the (central) plug 32.

[0032] FIGS. 3 and 4 show sectional views through such a part of the actuator 10 that includes the actuation cylinder 14. In both figures it can be clearly seen that the cylinder housing 22 is part of the housing 20 of the EPA, i.e., the actuator 10. Furthermore, (solenoid) valves 38 of the hydraulic unit 12 can be seen, via which the corresponding hydraulic channels for controlling the drive train components are enabled or blocked.

[0033] FIG. 3 shows the structure of the actuation cylinder 14 in detail. This is a hydraulic cylinder, more precisely a single-acting hydraulic cylinder. In the interior 40 of the cylinder 14 there is a piston 42 which drives a front part of the tappet 26 further out of the open end of the actuation cylinder 14 against the restoring force of a return spring 44 (designed as a compression spring) when the pressure is applied accordingly. The piston 42 is controlled via the pressure build-up by the hydraulic pump and the switching position of the valves 38. The piston 42 itself is made of ferromagnetic material. In the interior 40 of the cylinder 14 there is also an electromagnetic holding device 46 for holding the piston 42 in the advanced position in which the tappet 26 protrudes far out of the cylinder housing and actuates the parking lock 18 or the parking lock mechanism 16 thereof. The electromagnetic holding device 46 is designed as a simple holding magnet.

[0034] FIG. 4 shows in particular the measures for making electrical contact with the electromagnetic holding device 46. This takes place via what is termed a lead frame 48.

[0035] In the following, embodiments of the disclosure and the features thereof are to be described again in other words:

[0036] The EPA 10 has, as central components, the hydraulic unit 12 with a hydraulic pump driven by an electric motor and additional (control) valves 38 for interconnecting the various “consumers” and the central control electronics of the control unit 34 in a common housing 20. This EPA 10 is extended in the basic version with two “consumers” (for example for cooling oil circulation and clutch actuation) by the actuation cylinder 14 so that the cylinder housing 22 thereof is integrated into the housing 20 of the EPA. The actuation cylinder 14 has a linearly displaceable actuating piston 42. Via the valves 38 designed as solenoid valves, this piston 42 can be displaced against the load of the (closed) parking lock mechanism 16 by the hydraulic pressure generated by the pump (whereby the parking lock 18 is opened).

[0037] The electromagnetic holding device 46 arranged in the cylinder 14 can fix the piston 42 in the actuated position and also hold this position without pressure.

[0038] The electromagnetic holding device 46 is supplied with power via lead frames 48 integrated in the (e.g., plastic) housing, which are connected to the control board 36 in the assembly direction when the actuator 10 is assembled. This eliminates the need for connecting cables and connecting plugs, as well as a separate control board that is otherwise required for controlling the valves 38 or the electromagnetic holding device 46.

[0039] In other words, the known EPA concept with electromechanical hydraulic pump, valve(s) 38, and control electronics is here expanded to include a solenoid valve and an actuation cylinder 14 designed as a pressure cylinder, which is integrated into the EPA housing 20. The EPA 10 has a mechanical interface for actuating the parking lock, namely the tappet 26 of the pressure cylinder (also known as the piston rod). The power supply and control of all components is accommodated in the housing 20; there are no connecting cables and connecting plugs, nor a separate control board for controlling the valve 38 or the electromagnetic holder. A wire-frame contact 48 is used.

[0040] The EPA 10 offers a high degree of component integration without physical separation and a housing 20 for all functions. The EPA 10 may be arranged in the vicinity of the mechanical parking lock 18; all other functions such as oil supply cooling, clutch actuation, and gear actuation can be achieved using freely deployable hydraulic lines (not shown).

REFERENCE NUMERALS

[0041] 10 Actuator [0042] 12 Hydraulic unit [0043] 14 Actuation cylinder [0044] 16 Parking lock mechanism [0045] 18 Parking lock [0046] 20 Housing [0047] 22 Cylinder housing [0048] 24 Cover [0049] 26 Tappet [0050] 28 Actuating element [0051] 30 Pump dome [0052] 32 (Central) connector [0053] 34 Control unit [0054] 36 Control board [0055] 38 Valves [0056] 40 Interior [0057] 42 Piston [0058] 44 Return spring [0059] 46 Electromagnetic holding device [0060] 48 Lead frame