INTERLOCKABLE MODULAR FLOOR TILE AND METHOD OF ASSEMBLING SAME
20210372141 · 2021-12-02
Inventors
Cpc classification
E04F2201/0184
FIXED CONSTRUCTIONS
Y02A50/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04F15/02038
FIXED CONSTRUCTIONS
E04F2201/0523
FIXED CONSTRUCTIONS
International classification
Abstract
A modular floor tile has a first side and a second side opposite to the first side. The first side has a first male locking structure with a male locking end. The second side has a female locking structure with a locking receptacle, which has a receiving groove, a locking notch vertically adjacent the receiving groove, and a female locking end adjacent the locking notch, such that the male locking end of a first one of the floor tile is insertable into the receiving groove of a second one of the floor tile, and vertically movable from the receiving groove into the locking notch to engage with the female locking end of the second one of the floor tile, thereby engaging the first male locking structure of the first one of the floor tile with the female locking structure of the second one of the floor tile.
Claims
1. A coupling system (100) for coupling a plurality of modular floor tiles (102), the coupling system (100) comprising: a male locking structure (142C1, 142D1, 732) having a male locking end (236, 376, 736) extending outwardly from a first side of a first floor tile (102-1) of the plurality of modular floor tiles (102); and a female locking structure (142A1, 142B1, 700) on a second side of a second floor tile (102-2) of the plurality of modular floor tiles (102), the female locking structure (142A1, 142B1, 700) comprising a locking receptacle (172, 272, 706), the locking receptacle (172, 272, 706) comprising a receiving groove (174, 274, 710), a locking notch (178, 278, 712) vertically adjacent the receiving groove (174, 274, 710) and in communication therewith, and a female locking end (180, 280, 713) adjacent the locking notch (178, 278, 712); wherein the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) is insertable into the receiving groove (174, 274, 710) of the locking receptacle (172, 272, 706) of the second modular floor tile (102-2), vertically movable from the receiving groove (174, 274, 710) into the locking notch (178, 278, 712) of the locking receptacle (172, 272, 706) of the second floor tile (102-2) to engage with the female locking end (180, 280, 713) of the locking receptacle (172, 272, 706) of the second floor tile (102-2), thereby engaging the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) with the female locking structure (142A1, 142B1, 700) of the second floor tile (102-2).
2. The coupling system of claim 1, wherein the female locking structure (142A1, 142B1, 700) comprises a first U-shape bracket (162, 262) having two legs ((168A, 268A) and (168B, 268B)) thereof coupled to the second side of the second floor tile (102-2); and wherein the locking receptacle (172, 272, 706) of the female locking structure (142A1, 142B1, 700) is formed on the first U-shape bracket (162, 262).
3. The coupling system of claim 1, wherein the male locking structure (142C1, 142D1, 732) comprises a second U-shape bracket (222, 362) and a locking tongue (233, 373, 734) coupled to the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732); wherein the second U-shape bracket (222, 362) comprises two legs ((226A, 364A) and (226B, 364B)) coupled to the first side of the first floor tile (102-1); wherein the locking tongue (233, 373, 734) is coupled to the first side of the first floor tile (102-1) at a position between the two legs ((226A, 364A) and (226B, 364B)) of the second U-shape bracket (222, 362) and extends out of a body (228, 366) of the second U-shape bracket (222, 362) such that the second U-shape bracket (222, 362) provides support to the locking tongue (233, 373, 734); and wherein a distal end of the locking tongue (233, 373, 734) outside the body (228, 366) of the second U-shape bracket (222, 362) forms the male locking end (236, 376, 736).
4. The coupling system of claim 1, wherein the male locking structure (142C1, 142D1) comprises a hook (234, 374) having a tip (236, 376), the tip (236, 376) forming the male locking end (236, 376) of the male locking structure (142C1, 142D1) for engaging the female locking end (180, 280) of the locking receptacle (172, 272).
5. The coupling system of claim 4, wherein the hook (234, 374) is a plate-form hook.
6. The coupling system of claim 1, wherein the male locking structure (732) comprises a locking tongue (734) and a vertically expanded male locking end (736) coupled to a distal end of the locking tongue (734), the vertically expanded male locking end (736) forming the male locking end of the male locking structure (732) for engaging the female locking end (713) of the locking receptacle (706).
7. The coupling system of claim 6, wherein the vertically expanded male locking end (736) of the male locking structure (732) comprises a rod (736) with a diameter or thickness greater than the thickness of the locking tongue (734) and having a circular or chamfered side surface coupled to the locking tongue (734), thereby forming one or more circular or chamfered shoulders between the locking tongue (734) and the vertically expanded male locking end (736) of the male locking structure (732).
8. The coupling system of claim 7, wherein the rod (736) is a cylindrical rod.
9. The coupling system of claim 1 further comprising: a male securing structure (408, 752) having a securing end (410, 756) extending outwardly from a corner of a third floor tile (102-3) of the plurality of modular floor tiles (102); wherein, when the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) engaging the female locking end (180, 280, 713) of the locking receptacle (172, 272, 706) of the second floor tile (102-2), the securing end (410, 756) of the male securing structure (408, 752) is insertable to a securing position vertically overlapping the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) and preventing the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) from vertically moving from the locking notch (178, 278, 712) of the locking receptacle (172, 272, 706) of the second floor tile (102-2) into the receiving groove (174, 274, 710) of the locking receptacle (172, 272, 706) of the second floor tile (102-2) and disengaging the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) with the female locking structure (142A1, 142B1, 700) of the second floor tile (102-2).
10. The coupling system of claim 9, wherein the securing end (410, 756) of the male securing structure (408, 752), when at the securing position, engages the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1).
11. The coupling system of claim 9 further comprising a female securing structure (282, 724) having a securing receptacle (282, 724) on the second side of the second floor tile (102-2) adjacent the female locking structure (142B1, 700); wherein the securing end (410, 756) of the male securing structure (408, 752) is insertable through the securing receptacle (282, 724) to the securing position.
12. The coupling system of claim 9, wherein the securing position is in the receiving groove (274, 710) of the locking receptacle (272, 706) of the second floor tile (102-2).
13. The coupling system of claim 1, wherein the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) is movable in the locking receptacle (172, 272, 706) of the second floor tile (102-2) between a disengaged position disengaging with the female locking end (180, 280, 713) of the locking receptacle (172, 272, 706) of the second floor tile (102-2) and an engaged position within the locking notch (178, 278, 712) and engaging with the female locking end (180, 280, 713) of the locking receptacle (172, 272, 706) of the second floor tile (102-2).
14. The coupling system of claim 1 further comprising: a first delimiting structure on the first side of the first floor tile (102-1) at a distance to the male locking structure (142C1, 142D1, 732); and a second delimiting structure on the second side of the second floor tile (102-1) at a distance to the female locking structure (142A1, 142B1, 700); wherein the first and second delimiting structures are a male delimiting structure (142C2, 142D2) and a first female delimiting structure (142A2, 142B2, 486), or are the first female delimiting structure (142A2, 142B2, 486) and the male delimiting structure (142C2, 142D2); wherein the male delimiting structure (142C2, 142D2) comprises a delimiting tongue (408C, 408D, 502); wherein the first female delimiting structure (142A2, 142B2, 486) comprises a delimiting receptacle (220, 346, 500); wherein the delimiting tongue (408C, 408D, 502) of the male delimiting structure (142C2, 142D2) is at a disengaged position disengaging with the delimiting receptacle (220, 346, 500) of the first female delimiting structure (142A2, 142B2, 486) when the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) is at the disengaged position thereof; and wherein the delimiting tongue (408C, 408D, 502) of the male delimiting structure (142C2, 142D2) is at an engaged position engaging with the delimiting receptacle (220, 346, 500) of the first female delimiting structure (142A2, 142B2, 486) when the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) is at the engaged position thereof.
15. The coupling system of claim 14, wherein the first female delimiting structure (142A2) further comprises a horizontal guide (216) adjacent the delimiting receptacle (220) for supporting the delimiting tongue (408C) of the male delimiting structure (142C2) when the delimiting tongue (408C) of the male delimiting structure (142C2) is at the disengaged position thereof.
16. The coupling system of claim 14, wherein the delimiting tongue (502) of the male delimiting structure (142D2) comprises a male locking end for engaging a corresponding female locking end of the delimiting receptacle (500) of the first female delimiting structure (142B2).
17. The coupling system of claim 15, wherein the delimiting tongue (502) of the male delimiting structure (142D2) comprises a male locking end for engaging a corresponding female locking end of the delimiting receptacle (500) of the first female delimiting structure (142B2).
18. The coupling system of claim 14, wherein a male securing structure (408, 752) having a securing end (410, 756) extending outwardly from a corner of a third floor tile (102-3) of the plurality of modular floor tiles (102); wherein, when the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) engaging the female locking end (180, 280, 713) of the locking receptacle (172, 272, 706) of the second floor tile (102-2), the securing end (410, 756) of the male securing structure (408, 752) is insertable to a securing position (i) vertically overlapping the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) and (ii) preventing the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) from: vertically moving from the locking notch (178, 278, 712) of the locking receptacle (172, 272, 706) of the second floor tile (102-2) into the receiving groove (174, 274, 710) of the locking receptacle (172, 272, 706) of the second floor tile (102-2) and disengaging the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) with the female locking structure (142A1, 142B1, 700) of the second floor tile (102-2); and wherein the first female delimiting structure (142A2, 142B2, 486) comprises the securing end (410, 756) of the male securing structure (408, 752).
19. The coupling system of claim 15 further comprising: a male securing structure (408, 752) having a securing end (410, 756) extending outwardly from a corner of a third floor tile (102-3) of the plurality of modular floor tiles (102); wherein, when the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) engaging the female locking end (180, 280, 713) of the locking receptacle (172, 272, 706) of the second floor tile (102-2), the securing end (410, 756) of the male securing structure (408, 752) is insertable to a securing position vertically overlapping the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) and preventing the male locking end (236, 376, 736) of the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) from vertically moving from the locking notch (178, 278, 712) of the locking receptacle (172, 272, 706) of the second floor tile (102-2) into the receiving groove (174, 274, 710) of the locking receptacle (172, 272, 706) of the second floor tile (102-2) and disengaging the male locking structure (142C1, 142D1, 732) of the first floor tile (102-1) with the female locking structure (142A1, 142B1, 700) of the second floor tile (102-2); and wherein the first female delimiting structure (142A2, 142B2, 486) comprises the securing end (410, 756) of the male securing structure (408, 752).
20. The coupling system of claim 1 further comprising: a first bolting structure (602) extending outwardly from the first side of the first floor tile (102-1), the first bolting structure (602) comprising a first bolting hole; and a second bolting structure (604) extending outwardly from the second side of the second floor tile (102-2), the second bolting structure (604) comprising a second bolting hole; wherein the first bolting hole overlaps the second bolting hole for receiving a bolt therethrough when the first side of the first floor tile (102-1) is adjacent the second side of the second floor tile (102-2) and engages therewith.
21. A modular floor tile (102) comprising: a first side; and a second side opposite to the first side; wherein the first side comprises a first male locking structure (142D1, 732), the first male locking structure (142D1, 732) comprising a male locking end (236, 736) extending outwardly from the first side; wherein the second side comprises a female locking structure (142B1, 700), the female locking structure (142B1, 700) comprising a locking receptacle (272, 706); and wherein the locking receptacle (272, 706) comprises a receiving groove (274, 710), a locking notch (278, 712) vertically adjacent the receiving groove (274, 710) and in communication therewith, and a female locking end (280, 713) adjacent the locking notch (278, 712), such that the male locking end (236, 736) of the first male locking structure (142D1, 732) of a first one of the modular floor tile (102-1) is: insertable into the receiving groove (274, 710) of the locking receptacle (272, 706) of a second one of the modular floor tile (102-2), and vertically movable from the receiving groove (274, 710) into the locking notch (278, 712) of the locking receptacle (272, 706) of the second one of the modular floor tile (102-2) to engage with the female locking end (280, 713) of the locking receptacle (272, 706) of the second one of the modular floor tile (102-2), thereby engaging the first male locking structure (142D1, 732) of the first one of the modular floor tile (102-1) with the female locking structure (142B1, 700) of the second one of the modular floor tile (102-2).
22. The modular floor tile of claim 21, wherein the female locking structure (142B1, 700) comprises a first U-shape bracket (262) having two legs (268A and 268B) thereof coupled to the second side of the second floor tile (102-2); and wherein the locking receptacle (272, 706) of the female locking structure (142B1, 700) is formed on the first U-shape bracket (262).
23. The modular floor tile of claim 21, wherein the first male locking structure (142D1, 732) comprises a second U-shape bracket (222) and a locking tongue (233, 734) coupled to the male locking end (236, 736) of the first male locking structure (142D1, 732); wherein the second U-shape bracket (222) comprises two legs (226A and 226B) coupled to the first side of the first floor tile (102-1); wherein the locking tongue (233, 734) is coupled to the first side of the first floor tile (102-1) at a position between the two legs (226A and 226B) of the second U-shape bracket (222) and extends out of a body (228) of the second U-shape bracket (222) such that the second U-shape bracket (222) provides support to the locking tongue (233, 734); and wherein a distal end of the locking tongue (233, 734) outside the body (228) of the second U-shape bracket (222) forms the male locking end (236, 736).
24. The modular floor tile of claim 21, wherein the first male locking structure (142D1) comprises a hook (234) having a tip (236), the tip (236) forming the male locking end (236) of the first male locking structure (142D1) for engaging the female locking end (280) of the locking receptacle (272).
25. The modular floor tile of claim 24, wherein the hook (234) is a plate-form hook.
26. The modular floor tile of claim 21, wherein the first male locking structure (732) comprises a locking tongue (734) and a vertically expanded male locking end (736) coupled to a distal end of the locking tongue (734), the vertically expanded male locking end (736) forming the male locking end of the first male locking structure (732) for engaging the female locking end (713) of the locking receptacle (706).
27. The modular floor tile of claim 26, wherein the vertically expanded male locking end (736) of the first male locking structure (732) comprises a rod (736) with a diameter or thickness greater than the thickness of the locking tongue (734) and having a circular or chamfered side surface coupled to the locking tongue (734), thereby forming one or more circular or chamfered shoulders between the locking tongue (734) and the vertically expanded male locking end (736) of the first male locking structure (732).
28. The modular floor tile of claim 27, wherein the rod (736) is a cylindrical rod.
29. The modular floor tile of claim 21 further comprising: a male securing structure (408, 752) having a securing end (410, 756) extending outwardly from a corner of the first side and a third side extending between the first and second sides thereof such that when the male locking end (236, 736) of the first male locking structure (142D1, 732) of the first one of the modular floor tile (102-1) engaging the female locking end (280, 713) of the locking receptacle (272, 706) of the second one of the modular floor tile (102-2), the securing end (410, 756) of the male securing structure (408, 752) of a third one of the modular floor tile (102-3) is insertable to a securing position vertically overlapping the male locking end (236, 736) of the first male locking structure (142D1, 732) of the first one of the modular floor tile (102-1) and preventing the male locking end (236, 736) of the first male locking structure (142D1, 732) of the first one of the modular floor tile (102-1) from vertically moving from the locking notch (278, 712) of the locking receptacle (272, 706) of the second one of the modular floor tile (102-2) into the receiving groove (274, 710) of the locking receptacle (272, 706) of the second one of the modular floor tile (102-2) and disengaging the first male locking structure (142D1, 732) of the first floor tile (102-1) with the female locking structure (142B1, 700) of the second one of the modular floor tile (102-2).
30. The modular floor tile of claim 29, wherein the securing end (410, 756) of the male securing structure (408, 752), when at the securing position, engages the male locking end (236, 736) of the first male locking structure (142D1, 732) of the first floor tile (102-1).
31. The modular floor tile of claim 29 further comprising a female securing structure (282, 724) having a securing receptacle (282, 724) on the second side adjacent the female locking structure (142B1, 700) such that the securing end (410, 756) of the male securing structure (408, 752) of the third one of the modular floor tile (102-3) is insertable through the securing receptacle (282, 724) of the second one of the modular floor tile (102-2) to the securing position.
32. The modular floor tile of claim 30 further comprising a female securing structure (282, 724) having a securing receptacle (282, 724) on the second side adjacent the female locking structure (142B1, 700) such that the securing end (410, 756) of the male securing structure (408, 752) of the third one of the modular floor tile (102-3) is insertable through the securing receptacle (282, 724) of the second one of the modular floor tile (102-2) to the securing position.
33. The modular floor tile of claim 29, wherein the securing position is in the receiving groove (274, 710) of the locking receptacle (272, 706).
34. The modular floor tile of claim 21, wherein the male locking end (236, 736) of the first male locking structure (142D1, 732) and the locking receptacle (172, 272, 706) are configured such that the male locking end (236, 736) of the first male locking structure (142D1, 732) of the first one of the modular floor tile (102-1) is movable in the locking receptacle (172, 272, 706) of the second one of the modular floor tile (102-2) between a disengaged position disengaging with the female locking end (180, 280, 713) of the locking receptacle (172, 272, 706) of the second one of the modular floor tile (102-2) and an engaged position within the locking notch (178, 278, 712) engaging with the female locking end (180, 280, 713) of the locking receptacle (172, 272, 706) of the second one of the modular floor tile (102-2).
35. The modular floor tile of claim 21 further comprising: a first male delimiting structure (142D2) on the first side at a distance to the first male locking structure (142D1, 732); and a first female delimiting structure (142B2, 486) on the second side at a distance to the female locking structure (142B1, 700); wherein the first male delimiting structure (142D2) comprises a delimiting tongue (408D, 502); wherein the first female delimiting structure (142B2, 486) comprises a delimiting receptacle (346, 500); wherein the first male delimiting structure (142D2) and the first female delimiting structure (142B2, 486) are configured such that the delimiting tongue (408D, 502) of the first male delimiting structure (142D2) of the first one of the modular floor tile (102-1) is at a disengaged position disengaging with the delimiting receptacle (346, 500) of the first female delimiting structure (142B2, 486) of the second one of the modular floor tile (102-2) when the male locking end (236, 736) of the first male locking structure (142D1, 732) is at the disengaged position thereof; and the delimiting tongue (408D, 502) of the first male delimiting structure (142D2) of the first one of the modular floor tile (102-1) is at an engaged position engaging with the delimiting receptacle (346, 500) of the first female delimiting structure (142B2, 486) of the second one of the modular floor tile (102-2) when the male locking end (236, 736) of the first male locking structure (142D1, 732) is at the engaged position thereof.
36. The modular floor tile of claim 35 further comprising: a male securing structure (408, 752) having a securing end (410, 756) extending outwardly from a corner of the first side and a third side extending between the first and second sides thereof such that when the male locking end (236, 736) of the first male locking structure (142D1, 732) of the first one of the modular floor tile (102-1) engaging the female locking end (280, 713) of the locking receptacle (272, 706) of the second one of the modular floor tile (102-2), the securing end (410, 756) of the male securing structure (408, 752) of a third one of the modular floor tile (102-3) is insertable to a securing position: (i) vertically overlapping the male locking end (236, 736) of the first male locking structure (142D1, 732) of the first one of the modular floor tile (102-1) and (ii) preventing the male locking end (236, 736) of the first male locking structure (142D1, 732) of the first one of the modular floor tile (102-1) from vertically moving from the locking notch (278, 712) of the locking receptacle (272, 706) of the second one of the modular floor tile (102-2) into the receiving groove (274, 710) of the locking receptacle (272, 706) of the second one of the modular floor tile (102-2) and disengaging the first male locking structure (142D1, 732) of the first floor tile (102-1) with the female locking structure (142B1, 700) of the second one of the modular floor tile (102-2); and further comprising: a second male locking structure (142C1, 732) on the third side at a distance to the first male delimiting structure (142D2); and a second female locking structure (142A1) on a fourth side opposite to the third side and at a distance to the first male locking structure (142D1, 732) such that the second male locking structure (142C1, 732) of the first one of the modular floor tile (102-1) and the second female locking structure (142A1) of the third one of the modular floor tile (102-3) are engageable for engaging the first one of the modular floor tile (102-1) with the third one of the modular floor tile (102-3).
37. The modular floor tile of claim 36 further comprising: a second male delimiting structure (142C2) on the third side adjacent the first male delimiting structure (142D2), the second male delimiting structure (142C2) comprising a delimiting tongue (408C); and a second female delimiting structure (142A2) on the fourth side adjacent the first male locking structure (142D1, 732) such that the second male delimiting structure (142C2) of the first one of the modular floor tile (102-1) and the second female delimiting structure (142A2) of the third one of the modular floor tile (102-3) are engageable for vertically aligning the first one of the modular floor tile (102-1) with the third one of the modular floor tile (102-3).
38. The modular floor tile of claim 37, wherein the second female delimiting structure (142A2) further comprises a horizontal guide (216) adjacent the delimiting receptacle (220) such that the horizontal guide (216) of the first one of the modular floor tile (102-1) provides support to the delimiting tongue (408C) of the second male delimiting structure (142C2) of the third one of the modular floor tile (102-3) when the delimiting tongue (408C) of the second male delimiting structure (142C2) of the third one of the modular floor tile (102-3) is at a disengaged position.
39. The modular floor tile of claim 35, wherein the delimiting tongue (502) of the first male delimiting structure (142D2) comprises a male locking end, and the delimiting receptacle (500) of the first female delimiting structure (142B2) comprises a corresponding female locking end, such that the male locking end of the delimiting tongue (502) of the first male delimiting structure (142D2) of the first one of the modular floor tile (102-1) is engageable with the corresponding female locking end of the delimiting receptacle (500) of the first female delimiting structure (142B2) of the second one of the modular floor tile (102-1).
40. The modular floor tile of claim 29, wherein the first female delimiting structure (142B2, 486) comprises the securing end (410, 756) of the male securing structure (408, 752).
41. The modular floor tile of claim 21 further comprising: a first bolting structure (602) extending outwardly from the first side, the first bolting structure (602) comprising a first bolting hole; and a second bolting structure (604) extending outwardly from the second side, the second bolting structure (604) comprising a second bolting hole, such that the first bolting hole of the first one of the modular floor tile (102-1) overlaps the second bolting hole of the second one of the modular floor tile (102-2) for receiving a bolt therethrough when the first side of the first one of the modular floor tile (102-1) is adjacent the second side of the second one of the modular floor tile (102-2) and engages therewith.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100]
[0101]
[0102]
[0103]
[0104]
[0105]
[0106]
[0107]
[0108]
[0109]
[0110]
[0111]
[0112]
[0113]
[0114]
[0115]
[0116]
[0117]
[0118]
[0119]
[0120]
[0121]
[0122]
[0123]
[0124]
[0125]
[0126]
[0127]
DETAILED DESCRIPTION OF SOME PREFERRED EMBODIMENTS OF THE INVENTION
[0128] Turning now to
[0129] In these embodiments, each floor tile 102, 104 comprises a panel component coupled to a frame structure thereunder.
[0130]
[0131] The frame structure 114 may be made of suitable material such as metal (e.g., steel), rigid plastic, rigid polymer, hardwood, and/or the like, with sufficient strength for supporting the load thereabove and for resisting external forces that may otherwise cause it to deform or disassemble.
[0132] For ease of illustration and description, a coordinate system is defined for the floor tile 102 and the frame structure 114 thereof. As shown in
[0133]
[0134] As shown, the frame structure 114 in these embodiments comprises four elongated structural bars 122 (also denoted “reinforcement bars” or “re-bars”) coupled to neighboring ones using suitable coupling means such as welding, bolts, screws, nails, glue, and/or the like, to form a rectangular-shape supporting structure. Each elongated structural bar 122 has an inverted L-shape cross-section (see
[0135] Among the four elongated structural bars 122, the elongated structural bars 122A and 122C are arranged on longitudinally opposite sides 132A and 132C (i.e., South and North sides) and extend laterally between the elongated structural bars 122B and 122D. The elongated structural bar 122A on the South side 132A comprises a female coupling structure 142A (thus the side 132A is also denoted the “longitudinal-female side” hereinafter), and the elongated structural bar 122C on the North side comprises a male coupling structure 142C (thus the side 132C is also denoted the “longitudinal-male side” hereinafter) for engaging the female coupling structure 142A of another floor tile 102.
[0136] Similarly, the elongated structural bars 122B and 122D are arranged on laterally opposite sides 132B and 132D (i.e., West and East sides) and extend longitudinally between the elongated structural bars 122A and 122C, wherein the elongated structural bar 122B on the West side 132B comprises a female coupling structure 142B (thus the side 132B is also denoted the “lateral-female side” hereinafter), and the elongated structural bar 122D on the East side 132D comprises a male coupling structure 142D (thus the side 132D is also denoted the “lateral-male side” hereinafter) for engaging the female coupling structure 142B of another floor tile 102.
[0137] The coupling structures 142A to 142D (collectively identified using reference numeral 142) thus form a coupling system for coupling a plurality of floor tiles 102 together. Each of the coupling structures 142A to 142D comprises a locking structure 142A1 to 142D1 and a delimiting structure 142A2 to 142D2. In particular and as will be described in more detail below, the female coupling structure 142A comprises a female locking structure 142A1 and a female delimiting structure 142A2. The female coupling structure 142B comprises a female locking structure 142B1 and a female delimiting structure 142B2. The male coupling structure 142C comprises a male locking structure 142C1 and a male delimiting structure 142C2. The male coupling structure 142D comprises a male locking structure 142D1 and a male delimiting structure 142D2.
[0138] As shown in
[0139] As shown in
[0140] On the outer sidewall 166A, the female locking structure 142A1 comprises a locking window or receptacle 172 which comprises a receiving portion or receiving groove 174 and a locking portion or locking notch 178 under the receiving groove 174. The receiving groove 174 longitudinally extends East from a receiving end 176 about the West end 144A to a female locking end 180. The locking notch 178 laterally extends East from a shoulder 200 intermediate the receiving end 176 and the female locking end 180 to the female locking end 180. Thus, the locking notch 178 of the locking receptacle 172 has a bottom edge 196 lower than the bottom edge 198 of the receiving groove 174, and form a “step” structure with the shoulder 200.
[0141] The receiving groove 174 has a width suitable for receiving a hook 374 (described in more detail later) and the locking notch 178 has a width smaller than that of the hook 374 and is sufficient for receiving a neck portion of the hook 374 after the tip or male locking end 376 thereof is positioned behind the locking receptacle 172.
[0142] The locking receptacle 172 and the hollow interior space enclosed within the U-shape bracket 162 form a groove with a portion thereof behind the female locking end 180 thereby forming a locking anchor for engaging with a respective hook during floor assembling (described in more detail later).
[0143] Referring to
[0144] On the South end 144D of the elongated structural bar 122D, the female delimiting structure 142A2 comprises an opening or notch 220 with the bottom edge thereof flush to the upper surface of the guide 216. Moreover, the elongated structural bar 122D also comprises a U-shape bracket 222 having a body 228 coupled to two legs 226A and 226B at opposite ends thereof, with the two legs 226A and 226B thereof coupled to the outer surface of the inner sidewall 126D of the elongated structural bar 122D at or about the South end 144D, such that the body 228 of the U-shape bracket 222 forms a portion of the outer sidewall 166D of the frame structure 114 on the East side 132D thereof, and the U-shape bracket 222 enclosed a portion 220′ of the notch 220.
[0145] The U-shape bracket 222 comprises a delimiting window 224 extending from the body 228 of the U-shape bracket 222 through the leg 226A to the notch 220 and in communication therewith. The delimiting window 224 has a bottom edge 230 flush with that of the notch 220 and the upper surface of the guide 216. The notch 220, the delimiting window 224, and the hollow interior space enclosed within the U-shape bracket 222 thus form a delimiting receptacle or groove (also identified using reference numeral 220) of the delimiting structure 142A2 on the South side 132A.
[0146] The U-shape bracket 222 also comprises an opening 232 on the outer sidewall 166D. A locking tongue 233 is coupled to the inner sidewall 126D using suitable means such as welding and outwardly extends therefrom through the opening 232. A tip or male locking end 236 extends from the locking tongue 233 towards the South end 144D and spaced from the outer sidewall 166D (i.e., having a gap 238 therebetween) thereby forming a hook 234. The top surface of the hook 234 is flush with or lower than the bottom edge 230 of the delimiting window 224. The hook 234 and the U-shape bracket 222 form the male locking structure 142D1.
[0147] Referring to
[0148] As shown in
[0149] On the outer sidewall 166B, the U-shape bracket 262 comprises a locking window or receptacle 272 which comprises a receiving portion or receiving groove 274 and a locking portion or locking notch 278 under the receiving groove 274. The receiving groove 274 longitudinally extends South from a receiving end 276 to a female locking end 280 about the South end 144B. The locking notch 278 longitudinally extends from a shoulder 300 intermediate the receiving end 276 and the female locking end 280 to the female locking end 280. Thus, the locking notch 278 of the locking receptacle 272 has a bottom edge 296 lower than the bottom edge 298 of the receiving groove 274, and form a “step” structure with the shoulder 300.
[0150] The receiving groove 274 has a width suitable for receiving a hook 234 (described in more detail later) and the locking notch 278 has a width smaller than that of the hook 234 and is sufficient for receiving a neck portion of the hook 234 after the male locking end 236 of the hook 234 is positioned behind the locking receptacle 272.
[0151] The locking receptacle 272 and the hollow interior space between the inner and outer sidewalls 126B and 166B form a groove with a portion thereof behind the female locking end 280 thereby forming a locking anchor for engaging with a respective hook during floor assembling.
[0152] In these embodiments, the U-shape bracket 262 further comprises a securing window 282 extending from a location adjacent the female locking end 280 of the locking receptacle 272 to the neighboring leg 268B thereof. The securing window 282 and the hollow interior space enclosed within the U-shape bracket 262 form a securing receptacle or groove (also called a female securing structure and identified using reference numeral 282) adjacent the female locking structure 142B1.
[0153] Referring to
[0154] Referring to
[0155] As shown in
[0156] The U-shape bracket 362 comprises an opening 372 on the outer sidewall 166C. A tongue 374 is coupled to the inner sidewall 126C using suitable means such as welding and outwardly extends therefrom through the opening 372 (also see
[0157] Referring to
[0158] The U-shape bracket 402 comprises a horizontal opening 404 across the Northeast corner 406 thereof. A horizontal plate 408 is coupled to the inner sidewall 126D using suitable means such as welding and longitudinally outwardly and laterally outwardly extends therefrom through the opening 404. The portion 408C of the horizontal plate 408 on the North side 132C thus forms a delimiting tongue (also identified using reference numeral 408C) of the male delimiting structure 142C2.
[0159] Referring to
[0160] As described above and shown in
[0161] By engaging the above-described male and female coupling structures and male and female delimiting structures of different floor tiles 102, and more specifically, by engaging the receptacles with respective mating hooks and tongues, a plurality of floor tiles 102 may be engaged with each other for assembling a rectangular-shape floor. The coupling structures and delimiting structures, and more specifically the receptacles, hooks, and tongues, are arranged in carefully designed locations along the perimeter of the frame structure 114 to facilitate the engagement therebetween. Below is a summary of the relationship of their locations.
[0162] As shown in
[0163] The bottom edge 198 of the receiving groove 174 of the locking receptacle 172 is also flush with or lower than the bottom edge of the securing receptacle 282 on the West side 132B of the frame structure 114.
[0164] The bottom edge of the delimiting receptacle 224 is flush with or lower than the bottom surface of the delimiting tongue 408D on both the North side 132C and the East side 132D of the frame structure 114.
[0165] The bottom edge of the delimiting receptacle 224 is flush with or higher than the top surface of the hook 234 on the East side 132D of the frame structure 114.
[0166] As shown in
[0167] The bottom edge of the delimiting receptacle 346 is flush with or lower than the bottom surface of the delimiting tongue 408C on both the North side 132C and the East side 132D of the frame structure 114.
[0168] The bottom edge of the delimiting receptacle 346 is flush with or higher than the top surface of the hook 374 on the North side 132C of the frame structure 114.
[0169] As shown in
[0170] The top surface of the hook 374 is also flush with the bottom edge of the delimiting receptacle 346 on the West side 132B of the frame structure 114.
[0171] The bottom edge of the delimiting tongue 408C is flush with or higher than the top surface of the hook 234 on the East side 132D of the frame structure 114.
[0172] As shown in
[0173] The top surface of the hook 234 is flush with or lower than the bottom edge of the delimiting receptacle 224 on the South side 132A of the frame structure 114.
[0174] The bottom surface of the delimiting tongue 408D is flush with or higher than the top surface of the hook 374 on the North side 132C of the frame structure 114. In other words, the delimiting tongue 408D is above the hook 374 and may engage therewith.
[0175]
[0176] As shown, when engaging two floor tiles 102-1 and 102-2 along the longitudinal direction, the neighboring South side 132A of the floor tile 102-1 and North side 132C of the floor tile 102-2 are engaged with each other after the hook 374 and the delimiting tongue 408C on the North side 132C of the floor tile 102-2 are received in and engage, respectively, the locking receptacle 172 and the delimiting receptacle 220 on the South side 132A of the floor tile 102-1, with the tip 376 of the hook 374 engaging the anchor of the locking receptacle 172.
[0177] The engagement of the hook 374 and the locking receptacle 172 prevents the tiles 102-1 and 102-2 from being longitudinally disassembled, and the engagement of the delimiting tongue 408C and the delimiting receptacle 220 limits the vertical relative movement between the tiles 102-1 and 102-2 thereby preventing disassembling of tiles 102-1 and 102-2 that may be otherwise caused by such movement.
[0178]
[0179] As shown, when engaging two floor tiles 102-1 and 102-2 along the lateral direction, the neighboring East side 132D of the floor tile 102-1 and West side 132B of the floor tile 102-2 are engaged with each other after the hook 234 and the delimiting tongue 408D on the East side 132D of the floor tile 102-1 are received in and engage, respectively, the locking receptacle 272 and the delimiting receptacle 346 on the West side 132B of the floor tile 102-2, with the male locking end 236 of the hook 234 engaging the anchor of the locking receptacle 272.
[0180] The engagement of the hook 234 and the locking receptacle 272 prevents the tiles 102-1 and 102-2 from being laterally disassembled, and the engagement of the delimiting tongue 408D and the delimiting receptacle 346 limits the vertical relative movement between the tiles 102-1 and 102-2 thereby preventing disassembling of tiles 102-1 and 102-2 that may be otherwise caused by such movement.
[0181] The floor tiles 102 leverage the “step” structures in the locking receptacles 172 and 272 to respectively receive and lock the respective hooks 374 and 234. For example,
[0182] As shown in
[0183] As shown in
[0184] As shown in
[0185] As shown in
[0186] At this stage, the delimiting tongue 408D of the floor tile 102-1 also engages the delimiting receptacle 346 of the floor tile 102-2.
[0187] As shown in
[0188] For example, when adding a new floor tile 102-3 to a partially assembled floor 100 (having at least three engaged tiles 102-1, 102-2, and 102-4), the floor tile 102-3 is first tilted with the Southeast corner lower than the other three corners thereof, and is rotated to arrange the delimiting tongue 408D further away to the floor tile 102-4 than the hook 234. The floor tile 102-3 is moved toward the floor tile 102-4 as indicated by the arrow 446 to insert the hook 234 into the receiving groove 274 of the locking receptacle 272. Then, the floor tile 102-3 is moved slightly South to locate the tip or male locking end 236 of the hook 234 behind the female locking end 280 of the locking receptacle 272.
[0189] As shown in
[0192] Then, the tilted floor tile 102-3 is rotated about the hook 234 towards the assembled floor tiles 102-1, 102-2, and 102-4 as indicated by the arrow 448, and at the same time, gradually level the floor tile 102-3 to: [0193] insert the hook 374 into the locking receptacle 172, move the tip or male locking end 376 behind the female locking end 180, and move the hook 374 downwardly (manually or caused by the weight of the floor tile 102-3 (i.e., caused by gravity)) into the locking notch 178 of the locking receptacle 172; [0194] position the delimiting plate 408 into the delimiting receptacle 220, the securing receptacle 282, and the delimiting receptacle 346; and [0195] move the tip or male locking end 236 of the hook 234 downwardly (manually or caused by the weight of the floor tile 102-3 (i.e., caused by gravity)) into the locking notch 278 of the locking receptacle 272.
[0196] As shown in
[0197] As shown in
[0198] Thus, the delimiting plate 408 (of the floor tile 102-3) is also a male securing structure for inserting through the female securing structure 282 (of the floor tile 102-2) into the locking receptacle 272 (of the floor tile 102-2) to prevent the male locking structure 142D1 (of the floor tile 102-1) from vertically moving from the locking notch 278 (of the floor tile 102-2) into the locking receptacle 272 (of the floor tile 102-2) and disengaging with the female locking structure 142B1 (of the floor tile 102-2). Such a relative vertical movement between the male locking structure 142D1 (of the floor tile 102-1) and the female locking structure 142B1 (of the floor tile 102-2) may be triggered by accidental events such as earthquakes and may cause disengagement of the male locking structure 142D1 (of the floor tile 102-1) and the female locking structure 142B1 (of the floor tile 102-2). By using the male securing structure (of the floor tile 102-3) and the female securing structure 282 (of the floor tile 102-2) described herein, such accidental relative vertical movement is then prevented and thereby preventing the disengagement of the male locking structure 142D1 (of the floor tile 102-1) and the female locking structure 142B1 (of the floor tile 102-2).
[0199] In above embodiments, various types of male locking structures, female locking structures, male delimiting structures (also denoted “delimiting tongue structures” hereinafter), and female delimiting structures are used, which are summarized in
[0207] Those skilled in the art will appreciate that, in various embodiments, other types of hook structures, locking receptacles, delimiting tongues, and delimiting receptacles are readily available.
[0208] For example, instead of using a plate-form hook, the male locking structure 482 in some embodiments shown in
[0209]
[0210]
[0211] The combination of the male delimiting structures 496 and 498 may be used to replace the plate 408.
[0212]
[0213]
[0214] Those skilled in the art will appreciate that various types of male locking structures, female locking structures, delimiting tongue structures, and female delimiting structures may be combined as needed. Moreover, floor tiles with different locking and delimiting configurations may be used in a mixed manner for assembling a floor.
[0215] For example,
[0216]
[0217]
[0218]
[0219] Those skilled in the art will appreciate that the floor tiles shown in
[0220] Those skilled in the art will also appreciate that the floor tiles do not have to be rectangular. In some embodiments, the floor tile 102 may be of a triangular shape comprising a pair of adjacent and orthogonal sides (i.e., a pair of adjacent structural bars 122) corresponding to any pair of adjacent sides of above-described rectangular-shape floor tile, and a third structural bar coupled thereto and forming the hypotenuse side of the floor tile 102.
[0221] For example,
[0222] The Southeast corner of the frame structure 114 comprises a female delimiting structure 486 on the South side thereof and a bolting anchor 646 on the East side. The Southwest corner of the frame structure 114 comprises a female locking structure 484 on the South side thereof and a combination of a female locking structure 484 and a female delimiting structure 488 on the West side. The Northwest corner of the frame structure 114 comprises a female delimiting structure 486 on the West side thereof and a bolting anchor 646 on the North side.
[0223]
[0224]
[0225]
[0226] The Southeast corner of the frame structure 114 comprises a composite corner structure 492. The Southeast corner of the frame structure 114 comprises a bolting anchor 646 on the West side thereof and a female locking structure 484 on the South side. The Northeast corner of the frame structure 114 comprises a bolting anchor 646 on the North side.
[0227]
[0228] In above embodiments, the locking structure comprises a male locking structure 482 for engaging with a female locking structure 484. In the hook structure, the hook comprises a tip coupled to a neck portion. As the tip is generally wider than the neck portion, it requires the male locking structure 482 (and thus the corresponding floor tile 102), after the hook is received into the receiving portion of the female locking structure 484, to move forward (i.e., towards the tip) and then move downward to position the hook into the locking portion of the female locking structure 484 with the neck portion of the hook engaging the shoulder of the receiving portion. Such a forward movement may cause difficulty in assembling the floor 102.
[0229]
[0230] As shown in
[0231] As shown in
[0232] As shown in
[0233] As shown in
[0234] As shown in
[0235] As shown in
[0236]
[0237] In some embodiments, the frame structure 114 may comprise one or more fixed feet and one or more height-adjustable feet 802 each formed by a nut 804 coupled to a respective inner corner of the frame structure 114 and a threaded bolt 806 engaging with the nut 804.
[0238]
[0239] In the embodiments shown in
[0240] In some embodiments shown in
[0241]
[0242] A portion of an assembled floor having four engaged floor tiles 102-1 to 102-4 is shown in
[0243] Although embodiments have been described above with reference to the accompanying drawings, those of skill in the art will appreciate that variations and modifications may be made without departing from the scope thereof as defined by the appended claims.