Novel Polymers Depolymerizable by Metathesis of a Cleavable Unit
20210371575 · 2021-12-02
Inventors
Cpc classification
C08J11/10
CHEMISTRY; METALLURGY
C08J2375/16
CHEMISTRY; METALLURGY
Y02W30/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C08G18/725
CHEMISTRY; METALLURGY
C08G18/7621
CHEMISTRY; METALLURGY
C08J2375/14
CHEMISTRY; METALLURGY
C08G2110/0083
CHEMISTRY; METALLURGY
International classification
C08G18/32
CHEMISTRY; METALLURGY
Abstract
Novel polymers are depolymerizable by metathesis of a cleavable unit. As an example, a series of linear and crosslinked polyurethanes were prepared that can be selectively depolymerized under mild conditions. Two unique polyols were synthesized bearing unsaturated units in a configuration designed to favor ring-closing metathesis to five- and six-membered cycloalkenes. These polyols were co-polymerized with toluene diisocyanate to generate linear polyurethanes and trifunctional hexamethylene- and diphenylmethane-based isocyanates to generate crosslinked polyurethanes. The polyol design is such that the ring-closing metathesis reaction cleaves the backbone of the polymer chain. Upon exposure to dilute solutions of Grubbs' catalyst under ambient conditions, the polyurethanes were rapidly depolymerized to low molecular weight, soluble products bearing vinyl and cycloalkene functionalities. These functionalities enabled further re-polymerization by traditional strategies for polymerization of double bonds. This general approach can be expanded to develop a range of chemically recyclable condensation polymers that are readily depolymerized by orthogonal metathesis chemistry.
Claims
1. A depolymerizable polymer comprising at least one monomeric unit that is cleavable by catalytic olefin metathesis.
2. The depolymerizable polymer of claim 1, wherein the at least one monomeric unit comprises two or more double bonds, at least one double bond placed in a main-chain configuration and at least one double bond placed in a side-chain configuration.
3. The depolymerizable polymer of claim 1, wherein the catalytic olefin metathesis comprises a ring-closing metathesis.
4. The depolymerizable polymer of claim 1, wherein the depolymerizable polymer comprises a condensation polymer formed by reacting a functional group of the cleavable monomer with a different monomer.
5. The depolymerizable polymer of claim 4, wherein the functional group of the cleavable monomer comprises a hydroxyl, amino, epoxide, isocyanate, aldehyde, anhydride, carboxyl group, or other non-vinyl species.
6. The depolymerizable polymer of claim 4, wherein the condensation polymer comprises a polyurethane.
7. The depolymerizable polymer of claim 6, wherein the cleavable polymer comprises 8-hydroxylinalool, (E)-nona-3,8-diene-1,5-diol, or (E)-deca-3,9-diene-1,5-diol.
8. The depolymerizable polymer of claim 4, wherein the different monomer comprises an isocyanate.
9. The depolymerizable polymer of claim 8, wherein the isocyanate comprises isophorone diisocyanate, methylene diphenyl diisocyanate, or hexamethylene diisocyanate.
10. The depolymerizable polymer of claim 4, wherein the condensation polymer comprises a polymer formed from polycondensation of non-vinyl species.
11. The depolymerizable polymer of claim 10, wherein the condensation polymer comprises a polyurethane, polyamide, or polyester.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The detailed description will refer to the following drawings, wherein like elements are referred to by like numbers.
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DETAILED DESCRIPTION OF THE INVENTION
[0019] The present invention is directed to a new class of polymer architectures, broadly applicable to a variety of classic and emerging polymer chemistries, with inherent capabilities for selective chemical deconstruction and reconstruction using catalytic olefin metathesis. As described above, olefin metathesis is a well-known chemical transformation involving redistribution of alkenes, typically by exchange of double bonds mediated by organometallic catalysts. Olefin metathesis is regarded as one of the most powerful catalytic reactions and, because of its relative simplicity, olefin metathesis often creates fewer undesirable by-products and is highly atom-economical compared to other organic reactions. Olefin metathesis has been applied for several decades in the depolymerization and functionalization of polydienes. The thermodynamics and kinetics of depolymerization of linear polydienes have been widely studied in solution and in bulk, while cross-metathesis of polydienes with functional alkenes has been demonstrated as an efficient route to telechelic polymers. Extensive depolymerization can be readily accomplished in these systems using catalyst loadings of far less than 1 mol. %.
[0020] As an example, the metathesis depolymerization of polybutadiene (PB) is enabled by the fortuitous arrangement of double bonds along the backbone and side chains of the polymer, such that ring-closing metathesis leads to the formation of relatively stable cyclic products and concomitant cleavage of the polymer chain.
[0021] Inspired by the metathesis of PB, the present invention is directed to methods of chemical upcycling that can be designed into a range of polymer chemistries. The monomers of the present invention retain a core, depolymerizable architecture, similar to that of PB, but with functional groups appended that enable polymerization by orthogonal means. As such, the resulting polymers can be catalytically deconstructed by metathesis, but also reconstructed by several pathways, metathetic and otherwise.
[0022] In principle, condensation polymers can be rendered universally depolymerizable with the high selectivity and catalytic efficiency typical of olefin metathesis. A comprehensive suite of novel, cleavable monomers and their corresponding depolymerizable polymers can be prepared. As will be described below, polyurethanes provide a model system for elucidating the effect of the chemical structure of the cleavable core unit, as well as the physical properties of the resultant polymer, on the kinetics and efficiency of subsequent depolymerization. For example, the size and associated ring strain of the cyclic product from ring-closing metathesis—which can be controlled through the cleavable monomer design—can critically affect depolymerization.
[0023] Depolymerization can occur in solution and in bulk, utilizing the ever-expanding arsenal of Ru carbene catalysts, for example. This approach can be extended to other polymer chemistries by variation of the orthogonal functionality, including epoxides, polyesters, and polyamides.
[0024] The products of depolymerization of these polymers are multi-functional olefins, and so traditional methods for olefin polymerization—for example, radical-based and thiol-ene polymerizations—can be used to reconstruct depolymerized mixtures into new polymers. Reconstruction pathways yielding polymers with similar physical and chemical properties in comparison to traditional polyolefins are preferred. In addition, the olefin nature of the depolymerized products can provide alternative opportunities for upcycling by olefin oxidation. These include catalytic transformation to useful synthetic intermediates, such as epoxides, alcohols, and aldehydes. See N. Hansen et al., J. Phys. Chem. A 111, 4081 (2007); and G. Meloni et al., J. Phys. Chem. A 112, 13444 (2008).
[0025] Preferably, condensation polymers can be designed with infinite chemical circularity through cyclic metathesis polymerization and depolymerization, as illustrated in
[0026] The present invention is directed to the reversible metathesis polymerization and depolymerization of condensation polymers. New catalysts have been developed that favor polymerization over depolymerization (and vice versa) with high conversions. See K. Song et al., Nat. Commun. 10, 3860 (2019). As before, the design of the initial cleavable monomer and its condensation chemistry critically impact the efficiency with which chemical circularity can be established. Therefore, systematic studies can probe the relationships between the chemical structures of the initial monomer and the polymer and the corresponding circular efficiency, as it relates to the properties of the reconstructed polymers. These studies can provide a deeper understanding of the fundamental science underpinning the circular metathesis of cyclic olefins. However, unlike the few existing examples of circular polyolefins (e.g., polypentenamers), the initial condensation chemistry applied in the present invention enables circularity to be incorporated into many different polymer classes with widely tunable final properties.
[0027] The present invention is particularly directed to new polymers that are highly susceptible to metathesis depolymerization. These polymers are inspired by the molecular structure of PB, and are formed from monomers that possess cleavable, ring-closing moieties similar to those shown in
[0028] As an example of the invention, the catalytic degradation of polyurethanes (PUs) in which the PU is designed for efficient depolymerization under mild conditions is described below. In contrast to previous approaches, the example does not involve the cleavage or exchange of the carbamate linkage, but instead uses polyols that are cleavable by an orthogonal reaction. Specifically, an unsaturated polyol is used that readily undergoes ring-closing olefin metathesis.
[0029] A two-step route to synthesize the unsaturated polyols (E)-nona-3,8-diene-1,5-diol (DEDO5) and (E)-deca-3,9-diene-1,5-diol (DEDO6), (DEDO indicating dienediol, and 5 and 6 indicating the targeted size of the ring-closed product, i.e., cyclopentene and cyclohexene, respectively) is shown in
[0030] These polyol monomers were chosen as examples due to the fact that five- and six-membered cycloalkenes possess exceptionally low ring strain; hence, ring closure of the double bond configuration was anticipated to be thermodynamically favorable. See A. R. Hlil et al., J. Polym. Sci. A Polym. Chem. 55, 3137 (2017). Indeed, solution .sup.1H nuclear magnetic resonance (NMR) spectroscopy indicated quantitative cleavage of DEDOS and DEDO6 to vinyl and cyclopentene or cyclohexene products, respectively, upon exposure to HG2, by ring-closing metathesis as shown in
[0031] Next, linear poly(TDI-co-DEDO5) and poly(TDI-co-DEDO6) were prepared by co-polymerization of the unsaturated polyols with a common isocyanate, toluene diisocyanate (TDI), as shown in
[0032] The resultant polymers, poly(TDI-co-DEDO5) and poly(TDI-co-DEDO6), were soluble in a variety of polar and non-polar solvents, including chloroform (CHCl.sub.3), tetrahydrofuran (THF), and EtAc. Their molecular weight averages were on the order of several kg/mol, as shown in Table 1, with polydispersity indices of 1.5-2, consistent with typical step-growth linear polymerizations. Furthermore, the glass transition temperatures, T.sub.g, of both polymers were near 60° C.
TABLE-US-00001 TABLE 1 Key characteristics of TDI-based depolymerizable PUs. M.sub.n (kg/mol).sup.a M.sub.w (kg/mol).sup.b PDI.sup.c T.sub.g (° C.).sup.d Poly(TDI-co-DEDO5) 3.8 6.0 1.6 63 Poly(TDI-co-DEDO6) 5.9 12 2.0 61 .sup.aNumber-averaged molecular weight .sup.bWeight-averaged molecular weight .sup.cPolydispersity index .sup.dGlass transition temperature
[0033] To depolymerize the linear polymers poly(TDI-co-DEDOS) and poly(TDI-co-DEDO6), the polymer was first dissolved in THF at 10% (w/v). Separately, HG2 was dissolved in THF at 1% (w/v). An appropriate portion of HG2 solution was added to the polymer solution to achieve a desired catalyst loading (0.5%, 1%, or 2%, expressed as a mol % relative to the quantity of double bonds). The solution was incubated under ambient conditions for 1 h, after which the metathesis reaction was terminated by addition of a large excess of ethyl vinyl ether (˜100× by mol). The addition of ethyl vinyl ether was intended to ensure elimination of all active catalyst as a precaution for subsequent GPC analysis. The TDI-based PUs were rapidly depolymerized in solution upon exposure to HG2, as indicated by a combination of gel permeation chromatography (GPC) and .sup.1H NMR spectroscopy. With increasing catalyst content, the GPC chromatographs of poly(TDI-co-DEDO5) and poly(TDI-co-DEDO6) indicate a progressive shift to lower molecular weight, as shown in
TABLE-US-00002 TABLE 2 Molecular weight characteristics of depolymerized linear PUs. HG2 M.sub.n M.sub.w (mol %).sup.a (kg/mol) (kg/mol) PDI Poly(TDI-co-DEDO5) 0 3.8 6.0 1.6 0.5 1.6 2.9 1.8 1 0.3 0.4 1.3 2 N/C.sup.b N/C N/C Poly(TDI-co-DEDO6) 0 5.9 12 2.0 0.5 1.9 4.2 2.2 1 0.4 0.5 1.3 2 N/C.sup. N/C N/C .sup.aExpressed relative to mol double bonds .sup.bN/C indicates insufficient light scattered intensity to permit calculation
[0034] Based on the orthogonal nature of the metathesis reaction, quantitative depolymerization of these PUs should yield a mixture of dicarbamates bearing various combinations of vinyl and cyclopentene or cyclohexene (for poly(TDI-co-DEDOS) and poly(TDI-co-DEDO6), respectively) terminal functionalities. Indeed, at 2 mol % added HG2, the .sup.1H NMR spectra in
[0035] Corroborating this conclusion, gas chromatography/mass spectrometry (GC/MS) was performed on the linear, TDI-based PUs with and without 2 mol % added HG2. In a scenario where 100% of the repeat units are cleaved, the depolymerized PUs would consist of three distinct products bearing either two vinyl, two cycloalkene, or a pair of vinyl and cycloalkene terminal functionalities. The GC/MS analysis of both depolymerized PUs clearly indicated the presence of a species of mass 318 Da, matching the expected product bearing two vinyl functionalities. Furthermore, in the case of depolymerized poly(TDI-co-DEDO6), a species of mass 344 Da was detected, matching the expected product bearing vinyl and cyclohexene functionalities. It is unclear as to precisely why the expected product bearing two cycloalkene functionalities was not observed in either case. However, the depolymerized mixtures possessed a Fischer-type Ru carbene (i.e., the catalyst reacted with ethyl vinyl ether), which can still be metathesis-active under certain conditions. See J. Louie and R. H. Grubbs, Organometallics 21, 2153 (2002). Therefore, it is possible that the cycloalkene functionalities may have undergone further reaction during GC/MS analysis.
[0036] The above description demonstrates the depolymerization of linear PUs by olefin metathesis. Next, crosslinked PUs were prepared using the same unsaturated polyols. In order to prepare flexible and rigid PUs, the polyols were co-polymerized with the biuret of hexamethylenediisocyanate (HDIB, isocyanate functionality n=3) and polymeric diphenylmethanediisocyanate (PMDI, n=2.7), respectively, as shown in
[0037] With 1 wt. % added polymerization catalyst, the crosslinking polymerization was complete within several hours as assessed by dynamic mechanical analysis (DMA), as shown in
[0038] Unsurprisingly, the crosslinked PUs can be efficiently broken down upon immersion in a dilute solution of HG2, as shown in
[0039] Again, the same behavior was observed with both DEDOS and DEDO6-based PUs. Once exposed, the catalyst solution rapidly changed color from green to yellow and ultimately brown, consistent with activation and consumption of the catalyst. Control samples immersed in neat CHCl.sub.3 swelled slightly due to uptake of solvent, but were otherwise unaffected. In contrast, HDIB-based PUs became fully soluble in the catalyst solution, indicating extensive cleavage of the polymer network to fragments of finite molecular weight. Indeed, .sup.1H NMR spectra of the soluble products revealed the same unsaturated resonances as in
[0040] These results clearly demonstrate a new, unique approach to degradation of PUs and a potentially viable solution to management of PU waste. However, the catalyst loadings used presently represent an added cost (2 mol. % HG2 corresponds to ca. 80 g catalyst per 1 kg PU), in addition to the required synthesis of non-traditional polyols. Therefore, further optimization is desirable from an economic standpoint. Along these lines, it has been previously shown that embedding latent metathesis catalysts in polybutadiene elastomers enables their solvent-free depolymerization to oils at extremely low catalyst loadings—two orders of magnitude lower (0.02 mol. %) than used at present (2 mol. %). See J. A. Herman et al., ACS Appl. Polym. Mater. 1, 2177 (2019). Moreover, metathesis catalysts can potentially be recovered and recycled in order to recover a fraction of their added cost. Several groups have demonstrated recyclability of metathesis catalysts, including HG2, by column chromatography. See J. S. Kingsbury et al., J. Am. Chem. Soc. 121, 791 (1999); A. Michrowska et al., Chem. Commun., 841 (2006); and M. Matsugi et al., J. Org. Chem. 75, 7905 (2010). A pertinent review article has summarized various efforts towards catalyst reuse, such as immobilization on a support, and further offered a practical perspective on the ultimate viability of such approaches. See G. Szczepaniak et al., Green Chem. 16, 4474 (2014).
[0041] Finally, the potential for recycling or reuse of the metathesis depolymerization products into value-added materials is a consideration. As the depolymerization products are multi-functional vinyl and cycloalkene compounds, it is anticipated that several strategies can be employed for re-polymerization of these products. Indeed, Neary et al. recently reported the re-polymerization of depolymerized polypentenamers through thiol-ene chemistry performed on cyclopentene chain ends. See W. J. Neary et al., J. Am. Chem. Soc. 141, 14220 (2019). Similarly, as described above, metathesis can be used to depolymerize the crosslinked PU poly(HBID-co-DEDO5) in THF. Thereafter, either trimethylolpropane tris(3-mercaptopropionate) (TMP) can be added at stoichiometric equivalence ([SH]/[C═C]=1) or azobisisobutyronitrile (AIBN) can be added at 1% relative to the initial weight of poly(HBID-co-DEDO5). After re-polymerization at 60° C. for 24 hr, GPC chromatographs (
[0042] According to the invention, a variety of polymer chemistries can be rendered depolymerizable by this method, including, but not limited to, epoxies, polyesters, and polyamides, simply by modifying the nature of the polymerizable groups in the initial monomer structure (i.e., the R.sub.1 group in
[0043] The present invention has been described as novel polymers depolymerizable by metathesis of cleavable units. It will be understood that the above description is merely illustrative of the applications of the principles of the present invention, the scope of which is to be determined by the claims viewed in light of the specification. Other variants and modifications of the invention will be apparent to those of skill in the art.