Ligand-exchanged zeolite imidazolate frameworks
11364479 · 2022-06-21
Assignee
Inventors
- Joseph M. Falkowski (Hampton, NJ)
- Mobae Afeworki (Phillipsburg, NJ)
- David C. Calabro (Bridgewater, NJ)
- Yi Du (Coopersburg, PA)
- Himanshu Gupta (Lebanon, NJ)
- Simon C. Weston (Annandale, NJ)
Cpc classification
B01J14/00
PERFORMING OPERATIONS; TRANSPORTING
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
C10G25/03
CHEMISTRY; METALLURGY
B01J20/3085
PERFORMING OPERATIONS; TRANSPORTING
B01J20/226
PERFORMING OPERATIONS; TRANSPORTING
C10G25/003
CHEMISTRY; METALLURGY
C01B37/00
CHEMISTRY; METALLURGY
C01B39/00
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
International classification
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
C01B39/02
CHEMISTRY; METALLURGY
C10G25/03
CHEMISTRY; METALLURGY
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
C10G25/00
CHEMISTRY; METALLURGY
C01B37/00
CHEMISTRY; METALLURGY
Abstract
Disclosed are zeolitic imidazolate framework (ZIF) compositions in which at least a portion of the ligands in its shell have been exchanged with other ligands, and methods of making such shell-ligand-exchanged ZIFs. Also disclosed is the use of such shell-ligand-exchanged ZIFs in hydrocarbon separation processes.
Claims
1. A shell-ligand-exchanged zeolitic imidazolate framework composition comprising: a zeolitic imidazolate framework composition comprising ZIF-8 and having outermost layer of ligands of tetrahedral arrangement which comprises a general structure of M.sup.1-IM.sup.n-IM.sup.b-M.sup.2 and no more than 5 wt. % of IM.sup.b, based on a total weight of said shell-ligand-exchanged zeolitic imidazolate framework composition, wherein said: (i) IM.sup.a comprises 2-methyl-imidazolate, (ii) IM.sup.b comprises 2-methyl 4,5,6,7-tetrahydrobenzimidazolate, and (iii) M.sup.1 and/or M.sup.2 comprise Zn.
2. A shell-ligand-exchanged zeolitic imidazolate framework composition comprising: a zeolitic imidazolate framework composition comprising ZIF-7 and having outermost layer of ligands of tetrahedral arrangement which comprises a general structure of M.sup.1-IM.sup.a-IM.sup.b-M.sup.2, and no more than 5 wt. % of IM.sup.b, based on a total weight of said shell-ligand-exchanged zeolitic imidazolate framework composition, wherein said: (i) IM.sup.a comprises benzimidazolate, (ii) IM.sup.b comprises one or more of 2-methyl-imidazolate, 2-methylbenzimidazolate, or 2-methyl-4,5,6,7-tetrahydrobenzimidazolate, (iii) M.sup.1 and/or M.sup.2 comprises Zn.
3. A shell-ligand-exchanged zeolitic imidazolate framework composition comprising: a zeolitic imidazolate framework composition comprising EMM-36 and having outermost layer of ligands of tetrahedral arrangement which comprises a general structure of M.sup.1-IM.sup.a-IM.sup.b-M.sup.2, and no more than 5 wt. % of IM.sup.b, based on a total weight of said shell-ligand-exchanged zeolitic imidazolate framework composition, wherein said: (i) IM.sup.a is a mixture of 4,5,6,7-tetrahydrobenzimidazolate and benzimidazolate, (ii) IM.sup.b comprises one or more of 2-methyl-imidazolate, 2-methylbenzimidazolate, or 2-methyl-4,5,6,7-tetrahydrobenzimidazolate, and (iii) M.sup.1 and said M.sup.2 are both Zn.
4. A process for separating a hydrocarbon stream, the process comprising the steps of: (a) providing a hydrocarbon stream comprising a first hydrocarbon mixture and a second hydrocarbon mixture; (b) providing a stream comprising a source of a shell-ligand-exchanged zeolitic imidazolate framework composition corresponding to any one of claims 1 to 3; (c) contacting said hydrocarbon stream and said stream comprising said source of said shell-ligand-exchanged zeolitic imidazolate framework composition under suitable conditions to separate at least a portion of said first hydrocarbon mixture from said second hydrocarbon mixture.
5. The process of claim 4, wherein said first hydrocarbon mixture comprises linear hydrocarbon paraffins and said second hydrocarbon mixture comprises branched hydrocarbon paraffins.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(10) Disclosed herein are new methods for making new shell-ligand-exchanged ZIF compositions and their use in hydrocarbon separation processes. These new ZIF compositions may be described as having a tetrahedral framework comprising a general structure, M.sup.2, wherein M.sup.1 and M.sup.2 comprises the same or different metal, and wherein IM is an imidazolate or a substituted imidazolate linking moiety.
Definitions
(11) As used herein, the term “imidazolate” is used to describe IM, IM.sup.a, and IM.sup.b herein, it is noted that, at various stages in the methods according to this disclosure, the relevant IM/IM.sup.a/IM.sup.b may be an imidazolate (neutral charge) at particular times in the reaction sequence(s); nevertheless, the fact that these components are described using the term “imidazolate” is merely for convenience and uniformity and should be understood to encompass both situations where they are holding/delocalizing a charge and where they are neutral. In the method described herein, at least a portion of linking moiety (IM) in an existing ZIF material can be replaced or exchanged with another linking moiety by an exchange process.
(12) As used herein, the term “IM” means an imidazolate-type ligand composition. The protonated form of this imidazolate-type ligand composition may be referred to herein as “H-IM”. For the purposes of this disclosure, the term “IM” and H-IM″ may be used interchangeably.
(13) As used herein, the term “IM.sup.a” means the initial organic ligand composition in the initial SIF composition of this disclosure.
(14) As used herein, the term “IM.sup.b” means the organic ligand composition used to exchange the initial, organic ligand composition, IM.sup.a, that is used in the methods of this disclosure.
(15) As used herein, the term “ZIF” means zeolitic imidazolate framework.
(16) As used herein, the phrase “outermost layer of ligands” means those ligands located on the layer of the ZIF which is on the exterior of the layered, ZIF crystalline particle.
(17) As used herein, the terms “ZIF-7” and “ZIF-8” means the zeolitic framework material having the SOD framework type and described in U.S. Patent Publication No. 2007/0202038 A1, published Aug. 30, 2007.
(18) As used herein, the term “EMM-36” means the zeolitic framework material as having the SOD framework type and described in U.S. Provisional Patent Application Ser. No. 62/474,125, filed Mar. 21, 2017.
(19) As used herein, the phrase “framework type” when used in connection with a zeolite or ZIF are the framework types as described in the “Atlas of Zeolite Framework Types,” by Ch. Baerlocher, W. M. Meier and D. H. Olson (Elsevier, 5th Ed., 2001.)
(20) Shell Ligand Exchange Method
(21) In a step of the shell ligand exchange method described herein, an initial zeolitic imidazolate framework composition may be provided or selected. The initial zeolitic imidazolate framework (ZIF) composition may have a first organic ligand composition (IM.sup.a), such as a imidazolate. The initial zeolitic framework composition is a selected from the group consisting of ZIF-7, ZIF-8, and EMM-36. In ZIF-7, the IM.sup.a comprises benzimidazolate. In ZIF-8, the IM.sup.a comprises 2-methylimidazolate. In EMM-36, the IM.sup.a comprises a mixture of 4,5,6,7-tetrahydro-benzimidazolate and benzimidazolate.
(22) In another step of the method, a liquid composition comprising a second organic ligand composition (IM.sup.b) may be provided. In the method, the IM.sup.b comprises any one of 2-methyl-imidazolate, 2-methylbenzimidazolate, 2-methyl-4,5,6,7-tetrahydrobenzimidazolate, and mixtures thereof. The second organic ligand composition may be present in a liquid composition, for example, in the form of the protonated form of the imidazolate type ligand composition and/or in the form of a salt of the imidazolate type ligand composition. The second organic ligand composition (IM.sup.b) is different from the first organic ligand composition (IM.sup.a). IM.sup.b may advantageously comprise a different structure or functional group than IM.sup.a.
(23) The liquid composition may comprise a solution of the second organic ligand composition (IM.sup.b) and optionally, in a solvent. The solvent may be a polar organic solvent, such as N,N-dimethylformamide (DMF), N,N-diethylformamide (DEF), N,N-dimethylacetamide (DMAc), 1,3-dimethylpropyleneurea (DMPU), a sulfoxide (e.g., dimethylsulfoxide or DMSO), a phosphoramide (e.g., hexamethylphosphoramide), acetonitrile (MeCN), triethylamine (TEA), or a combination thereof. Alternatively, though not strictly organic, the solvent for the liquid composition may be an aqueous solvent, such as aqueous ammonia and ethanol, either alone or as mixtures.
(24) In another step of the method, the initial zeolitic imidazolate framework (ZIF) composition may be contacted with the liquid composition comprising IM.sup.b. This contact may take place by combining (1) the initial ZIF composition, (2) the optional solvent, and (3) a source of IM.sup.b, such as H-IM.sup.b, in any order. For example, the initial ZIF and H-IM.sup.b may first be combined, and the solvent may be added to this combination, accomplishing the simultaneous formation of a liquid composition comprising H-IM.sup.b and contact of this composition with ZIF. Conveniently, the source of IM.sup.b may be first dissolved in the solvent, and the resulting solution can be added to the initial ZIF. Alternatively, the IM.sup.b can be added to the ZIF and the optional solvent added thereafter to form a solution.
(25) The weight ratio of the exchange imidizolate ligand, IM.sup.b, after being contacted with the initial ZIF divided by the total weight of the shell-ligand-exchanged ZIF is in an amount of no more than 5 wt. %, preferably, no more than 3 wt. %, more preferably, no more than 2 wt. %, most preferably, no more than about 1 weight percent.
(26) The weight ratio of the initial imidizolate ligand, IM.sup.a in the initial ZIF divided by the total weight of the shell-ligand-exchanged ZIF is in an amount of from at least about 95 up to about 99 wt. %.
(27) The combined mixture of the initial ZIF with the liquid composition comprising IM.sup.b is maintained under conditions sufficient to achieve at least partial exchange of IM.sup.a with IM.sup.b, thereby effectively converting the initial ZIF at least partially into a shell-ligand exchanged ZIF. The contact may take place for a sufficient time to achieve at least partial exchange, e.g., from at least 1 hour to as much as 10 days. The temperature of the combined mixture of the initial ZIF with the liquid composition comprising IM.sup.b may range, for example, from a temperature of about room temperature or greater, such as from about 18° C. to about 200° C. or from about 75° C. to about 150° C. or the boiling point of the solvent, if any. When the exchange of IM.sup.a with IM.sup.b is completed or substantially completed, the weight ratio of IM.sup.b to IM.sup.a may advantageously be at least 0.50, or at least 0.75, at least 0.95, or at least 1. After the initial ZIF is exchanged with IM.sup.b to form shell-ligand-exchanged ZIF, such ZIF may be recovered and treated, if necessary or desired, e.g., to remove molecules from the pore space.
(28) M.sup.1 and M.sup.2 may be one or more transition metals as described for ZIFs in U.S. Patent Application Publication No. 2007/0202038. Such transition metals can include, but are not necessarily limited to, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, Lu, Hf, Ta, W, Re, Os, Ir, Pt, Au, Hg, Lr, Rf, Db, Sg, Bh, Hs, Mt, Ds, Rg, and Uub.
(29) M.sup.1 and M.sup.2 may additionally or alternately comprise other metals. For example, as described in U.S Patent Application Publication No. 2010/0307336, M.sup.1 may be a metal having a first valency, and M.sup.2 may be a metal having a second valency different from said first valency.
(30) In one such embodiment, M.sup.1 may be a monovalent metal cation, including Lit, Nat, K.sup.+, Cs.sup.+, Rb.sup.+, Cu.sup.+, Ag.sup.+, and/or Au.sup.+ (e.g., including or being Lit, Cu.sup.+, and/or Ag.sup.+, particularly including or being Lit). Additionally or alternately, in such an embodiment, M.sup.2 may be a trivalent element cation, including B.sup.3+, Al.sup.3+, Ga.sup.3+, In.sup.3+, Fe.sup.3+, Cr.sup.3+, Sc.sup.3+, Y.sup.3+, and/or La.sup.3+, wherein La is any lanthanide metal (e.g., including B.sup.3+, Al.sup.3+ and/or Ga.sup.3+, particularly including B.sup.3+).
(31) In certain embodiments, M.sup.1 and M.sup.2 may both be the same. When M.sup.1 and M.sup.2 are both the same, they may advantageously comprise or be a transition metal, for example and preferably, Zn.
(32) In the method for making the shell-ligand-exchanged ZIF, at least a portion of the outermost layer of ligands of IM.sup.a of said initial zeolitic imidazolate framework composition are exchanged with said IM.sup.b, based on the total weight of said shell-ligand-exchanged zeolitic imidazolate framework composition.
(33) Shell-Ligand-Exchanged ZIF
(34) The shell-ligand-exchanged zeolitic imidazolate framework composition of this disclosure is and comprises those made by the methods disclosed herein.
(35) When the initial zeolitic imidazolate framework composition comprises ZIF-7, the shell-ligand-exchanged ZIF composition has its outermost layer of ligands of tetrahedral arrangement which comprises a general structure of M.sup.1-IM.sup.a-IM.sup.b-M.sup.2. In this new composition, the initial imidazolate ligand from ZIF-7, IM.sup.a, comprises benzimidazole. The exchange imidazolate, IM.sup.b, comprises one or more of 2-methyl-imidazolate, 2-methylbenzimidazolate, or 2-methyl-4,5,6,7-tetrahydrobenzimidazolate. The transition metals, M.sup.1 and/or M.sup.2, may be the same or different, but comprise Zn. no more than 5 wt. % of IM.sup.b, based on the total weight of said shell-ligand-exchanged zeolitic imidazolate framework composition. This shell-ligand-exchanged ZIF composition has SOD framework type.
(36) When the initial zeolitic imidazolate framework composition comprises ZIF-8, the shell-ligand-exchanged ZIF composition has its outermost layer of ligands of tetrahedral arrangement which comprises a general structure of M.sup.1-IM.sup.a-IM.sup.b-M.sup.2. In this new composition, the initial imidazolate ligand from ZIF-8, IM.sup.a, comprises 2-methylimidazolate. The exchange imidazolate, IM.sup.b, comprises one or more of 2-methyl-imidazolate, 2-methylbenzimidazolate, or 2-methyl-4,5,6,7-tetrahydrobenzimidazolate. The transition metals, M.sup.1 and/or M.sup.2, may be the same or different, but comprise Zn. no more than 5 wt. % of IM.sup.b, based on the total weight of said shell-ligand-exchanged zeolitic imidazolate framework composition. This shell-ligand-exchanged ZIF composition has SOD framework type.
(37) When the initial zeolitic imidazolate framework composition comprises EMM-36, the shell-ligand-exchanged ZIF composition has its outermost layer of ligands of tetrahedral arrangement which comprises a general structure of M.sup.1-IM.sup.a-IM.sup.b-M.sup.2. In this new composition, the initial imidazolate ligand from EMM-36, IM.sup.a, comprises a mixture of 4,5,6,7-tetrahydrobenzimidazolate and benzimidazolate. The exchange imidazolate, IM.sup.b, comprises one or more of 2-methyl-imidazolate, 2-methylbenzimidazolate, or 2-methyl-4,5,6,7-tetrahydrobenzimidazolate. The transition metals, M.sup.1 and/or M.sup.2, may be the same or different, but comprise Zn. no more than 5 wt. % of IM.sup.b, based on the total weight of said shell-ligand-exchanged zeolitic imidazolate framework composition. This shell-ligand-exchanged ZIF composition has SOD framework type.
(38) In any of the shell-ligand exchanged ZIF compositions herein, the weight ratio of the exchange imidizolate ligand, IM.sup.b, after being contacted with the initial ZIF divided by the total weight of the shell-ligand-exchanged ZIF is in an amount of no more than 5 wt. %, preferably, no more than 3 wt. %, more preferably, no more than 2 wt. %, most preferably, no more than about 1 weight percent. The weight ratio of the initial imidizolate ligand, IM.sup.a in the initial ZIF divided by the total weight of the shell-ligand-exchanged ZIF is in an amount of from at least about 95 up to about 99 wt. %.
(39) Use of Shell-Ligand-Exchanged ZIF in Hydrocarbon Separation
(40) The shell-ligand-exchanged ZIF may be used in a process for separating a hydrocarbon stream. In the first step of this process, a hydrocarbon stream is provided. The hydrocarbon stream may comprise a first hydrocarbon mixture and a second hydrocarbon mixture. In one embodiment, the first hydrocarbon mixture may a linear paraffin, such as an alkane, for example, pentane, hexane and the like. The second hydrocarbon mixture may be a branched paraffin, such as an isoalkane, for example, iso-pentane or methyl-pentane, and the like.
(41) In the second step, a stream comprising a source of a shell-ligand-exchanged zeolitic imidazolate framework composition disclosed herein or made by one of the methods of this disclosure.
(42) In the third step, the hydrocarbon stream and the stream comprising said source of the shell-ligand-exchanged ZIF composition under suitable conditions to separate at least a portion of said first hydrocarbon mixture from said second hydrocarbon mixture.
EXAMPLES
(43) The invention will now be more particularly described with reference to the following non-limiting Examples and the accompanying drawings.
(44) In the Examples, all chemicals used in the treatment and analysis of materials were commercial grade and purchased from Sigma-Aldrich, except for 2-methyl-4,5,6,7-tetrahydrobenzimidazolate, a solid, made according to reference Lovely, C. J.; Du, H.; He, Y.; Dias, H. V. R. “Oxidative Rearrangment of Imidazolates with Dimethyldioxirane” Org. Lett. 2004, 6, 735-738). All chemicals were handled in air.
(45) The large crystal size particle, 3-5 μm (micron), ZIF-8, in the activated form (i.e., with solvent molecules substantially removed), was prepared as described in Cravillon, J.; Nayuk, R.; Springer, S.; Feldhoff, A.; Huber, K.; Wiebcke M. Chem. Mater. 2011, 23, 2130-2141. The small crystal size particle, 200-500 nm (nanometer), ZIF-8, in activated form was commercially-available BASOLITE′ Z1200, obtained from Sigma Aldrich. Activated ZIF-8 is believed to be highly hydrophobic solids, and thus were stored under ambient condition and handled in air. ZIF-8 is a material having the empirical formula Zn(2-methyl imidazolate).sub.2 and has the structure framework type of SOD.
Example 1: Surface Treatment of Large (3-5 μm) Crystal Size Particles of ZIF-8 with 2-methyl-4,5,6,7-tetrahydrobenzimidazolate
(46) About 200 mg of ZIF-8 having large crystal size particles, 3 to 5 μm (micron), prepared as described above, was suspended in 10 mL of ethanol. To this suspension, 2-methyl-4,5,6,7-tetrahydrobenzimidazolate (2Me 4HBIM) was added (between 40 and 200 mg corresponding to 20 wt. %, 25 wt. %, 40 wt. %, 60 wt. %, 80 wt. % and 100 wt. %, respectively). The reaction was allowed to stir at 60° C. overnight. The following day, the slurry was filtered and the solids were washed with ethanol and dried at 90° C. under air to produce the surface-treated ZIF-8 material. SEM micrographs (SEM) both before and after treatment in
Examples 2 to 4: Surface Treatment of Large (3-5 μm) Particles of ZIF-8 with 2-methylimidazolate, 2-methylbenzimidazolate and 4,5,6,7-tetrahydrobenzimidazolate
(47) The procedure of Example 1 was repeated, except that the large crystal, 3-5 μm sized, ZIF-8 was treated with 2-methylimidazolate, 2-methylbenzimidazolate and 4,5,6,7-tetrahydrobenzimidazolate.
Example 5: Surface Treatment of Small (200-500 nm sized) Crystals of ZIF-8 with 2-methyl-4,5,6,7-tetrahydrobenzimidazolate
(48) The procedure of Example 1 was repeated, except that the ZIF-8 material was a small crystal, 200-500 nm (nanometer) sized, ZIF-8 which was also treated with 2-methyl-4,5,6,7-tetrahydrobenzimidazolate.
(49) To establish the extent of ligand exchange, the materials were digested in dilute DCl/D.sub.2O and analyzed by .sup.1H NMR spectroscopy.
Example 6: Paraffin Diffusivity Evaluation—Treated ZIF-8 Large (3-5 μm) Particles
(50) To probe the effect of the surface exchange on the diffusivity of paraffin molecules into the surface-treated ZIF-8 material of Examples 1-4, these materials were subjected to gas streams containing a partial pressure of 75 Torr of 3-methylpentane at 125° C.
(51) The TGA of the uptake of n-hexane for large crystal ZIF-8 after treatment with 2Me-4HBIM (Example 1) was compared under identical conditions to large crystal ZIF-8 after treatment with 2-methyl imidazolate (Example 2) as a control, as shown in
Example 7: Paraffin Diffusivity Evaluation—Treated ZIF-8 Small (200-500 nm) Crystals
(52) To demonstrate that this effect is not a crystal size effect, a small crystal size ZIF-8, having 200-500 nm crystals obtained from Sigma Aldrich.
(53) The results of Examples 6 and 7 are summarized in Table 1 for surface treated 3-5 μm (micron) large crystal ZIF-8, and in Table 2 for surface treated 200-500 nm (nanometer) small crystal ZIF-8.
(54) TABLE-US-00001 TABLE 1 Surface Treated (3-5 μm) ZIF-8 Particles 3-Me-C.sub.5 Example 2Me-4HBIM 2Me-IM 2Me-BIM 4HBIM Uptake 1 Yes Decrease 2 Yes No Change 3 Yes No Change 4 Yes Increase
(55) TABLE-US-00002 TABLE 2 Surface Treated (200-500 nm) ZIF-8 Crystals Example 2Me-4HBIM 3-Me-C.sub.5 Uptake n-C.sub.6 Uptake 5 Yes Decrease No Change
(56) Certain embodiments and features have been described using a set of numerical upper limits and a set of numerical lower limits. It should be appreciated that ranges from any lower limit to any upper limit are contemplated unless otherwise indicated. Certain lower limits, upper limits and ranges appear in one or more claims below. All numerical values take into account experimental error and variations that would be expected by a person having ordinary skill in the art.
(57) Various terms have been defined above. To the extent a term used in a claim is not defined above, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Furthermore, all patents, test procedures, and other documents cited in this application are fully incorporated by reference to the extent such disclosure is not inconsistent with this application and for all jurisdictions in which such incorporation is permitted.
(58) The foregoing description of the disclosure illustrates and describes the present disclosure. Additionally, the disclosure shows and describes only the preferred embodiments but, as mentioned above, it is to be understood that the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the concept as expressed herein, commensurate with the above teachings and/or the skill or knowledge of the relevant art.