RETAIL MERCHANDISE TRAY
20220183480 · 2022-06-16
Assignee
Inventors
- Thomas O. Nagel (Rockford, IL, US)
- Kelly Ann Pickett (Rockford, IL, US)
- Francesc Xavier Badia Rotger (Saltsjobaden, SE)
Cpc classification
A47F5/132
HUMAN NECESSITIES
A47B57/58
HUMAN NECESSITIES
International classification
Abstract
A retail merchandise tray assembly is provided. The tray assembly has a frame to which a front stop hinge is mounted. In a first angular position, the front stop hinge can be mounted or removed from the frame. In a second angular position, the front stop hinge is prevented from being removed from the frame.
Claims
1. A retail merchandise tray assembly comprising: a product support frame extending longitudinally between a first frame end and a second frame end parallel to a first longitudinal axis, the product support frame defining a product support surface, the product support frame including: a first load bearing member extending longitudinally between a first end and a second end parallel to the first longitudinal axis, the first load bearing member having a first end portion proximate the first frame end, a top of the first end portion being more proximate the product support surface than a bottom of the first end portion, the top of the first end portion being spaced away from the product support surface; a first lateral member operably attached to the load bearing member, the first lateral member extending perpendicular to the first longitudinal axis along a second longitudinal axis, the first lateral member being proximate the first frame end and positioned offset from the top of the first end portion toward the product support surface with the first lateral member being positioned between the top of the first end portion and the product support surface; and a first front stop hinge rotatably mountable on the first lateral member for rotation about the first lateral member between a first angular position and a second angular position, the first front stop hinge being axially slidable along the first lateral member parallel to the second axis to remove and to mount the first front stop hinge relative to the first lateral member.
2. The retail merchandise tray of claim 1, wherein the first lateral member is a first wire of a wire support structure, the wire support structure further including a first longitudinal member in the form of a second wire extending from a first end attached to the first lateral member and a second end proximate the second frame end.
3. The retail merchandise tray of claim 1, wherein the first lateral member is operably attached to the load bearing member in a fixed position.
4. The retail merchandise tray of claim 1, wherein the first front stop hinge is removable from and mountable to the first lateral member when the first lateral member is in an operational position relative to the load bearing member, the operational position being when product may be supported on the product support surface.
5. The retail merchandise tray of claim 1, further comprising a front stop mounted to the first front stop hinge for rotation with the first front stop hinge about the first lateral member between the first and second angular positions, in the first angular position, the front stop is in an upright orientation relative to the product support surface, and in the second angular position, the front stop is in a reclined orientation relative to the product support surface.
6. The retail merchandise tray of claim 1, wherein: the first front stop hinge is removable from and mountable to the first lateral member when the first front stop hinge is in the second angular position; and the first front stop hinge is not removable from or mountable to the first lateral member when the first front stop hinge is in the first angular position.
7. The retail merchandise tray of claim 6, wherein the first load bearing member interferes with the first front stop hinge when the first front stop hinge is in the first angular position to prevent removal from or mounting to the first lateral member by the first front stop hinge.
8. The retail merchandise tray of claim 1, wherein: the first load bearing member has a first height being orthogonal to the product support surface and measured between the top and the bottom of the first end portion; the first load bearing member includes an intermediate portion having a second height being orthogonal to the product support surface and measured between a top and a bottom of the intermediate portion, the top of the intermediate portion being more proximate the product support surface than the bottom; and the top of the first end portion is spaced farther away from the product support surface than the top of the intermediate portion.
9. (canceled)
10. The retail merchandise tray of claim 1, wherein a portion of the top of the first end portion is tapered such that the height of the first end portion increases when moving from the first end towards the second end.
11. The retail merchandise tray of claim 1, wherein the top of the first end portion includes an arcuate region providing a relief through which the first front stop hinge passes when the first front stop hinge is mounted to or removed from the first lateral member.
12-15. (canceled)
16. The retail merchandise tray of claim 1, wherein: the first front stop hinge includes an axially extending mounting pin having a tip; in the first angular position, the tip of the first front stop hinge is on a first side of the product support surface; in the second angular position, the tip of the first front stop hinge is on a second side of the product support surface, opposite the first side; and the first lateral member is on the second side of the product support surface.
17. (canceled)
18. The retail merchandise tray of claim 2, wherein the first longitudinal member includes an end portion that is attached to the first lateral member, an intermediate portion position closer to the second end than the end portion, and a transition portion that connects the end portion to the intermediate portion, the transition portion extending non-parallel to the first longitudinal axis such that the end portion is laterally offset from the intermediate portion parallel to the second longitudinal axis.
19-21. (canceled)
22. The retail merchandise tray of claim 1, further comprising: a second front stop hinge laterally spaced apart from the first front stop hinge, the second front stop hinge haying a mounting aperture rotatably mounting the second front stop hinge on the first lateral member for rotation about the first lateral member between a first angular position and a second angular position, the first and second angular positions of the second front stop hinge corresponding to the first and second angular positions of the first front stop hinge; a front stop attached to the first and second front stop hinges; at least one first longitudinal member extending from a first end attached to the first lateral member and a second end proximate the second frame end; wherein: the first end of the at least one first longitudinal member is positioned between the first and second front stop hinges; the first lateral member extending between first and second ends along the second longitudinal axis, the at least one first longitudinal member being attached between the first and second ends separating the first lateral member into a first portion between the first end and the at least one first longitudinal member and a second portion between the second end of the lateral member and the at least one first longitudinal member; the first front stop hinge mounted to the first portion; the second front stop hinge mounted to the second portion; the at least one first longitudinal member preventing the first front stop hinge from being removed from the first lateral member at the second portion; and the at least one first longitudinal member preventing the second front stop hinge from being removed from the first lateral member at the first portion.
23. The retail merchandise tray of claim 1, further comprising a second load bearing member laterally spaced from the first load bearing member a first distance measured parallel to the second longitudinal axis; wherein: the first lateral member extends between first and second ends a first length parallel to the second longitudinal axis, the first length being greater than the first distance; the first lateral end being positioned proximate the first end portion of the first load bearing member and extending laterally outward beyond an inner surface of the first load bearing member; and the second lateral end being positioned proximate a first end portion of the second load bearing member and extending laterally outward beyond an inner surface of the second load bearing member; and the first lateral member does not extend through either the first or second load bearing member.
24. The retail merchandise tray of claim 1, wherein: a gap is formed between a top of the first end portion of the first load bearing member and a bottom of the first lateral member; the first front stop hinge has a main body defining the mounting aperture, the main body having a first portion sized to abut the first lateral member when the first front stop hinge is in the first angular position preventing removal of the first front stop hinge from the first lateral member; and the main body having a second portion sized to pass through the gap when the first front stop hinge is in the second angular position permitting removal of the first front stop hinge from the first lateral member.
25. (canceled)
26. The retail merchandise tray of claim 23, wherein the first lateral member does not extend through either the first or second load bearing member.
27. A method of assembling a retail merchandise tray of claim 1, comprising: with the first lateral member in an operational position relative to the load bearing member, installing the first front stop hinge on the first lateral member.
28. The method of claim 27, wherein, during the step of installing the front stop hinge, the first lateral member is operably attached to the load bearing member in a fixed position.
29. (canceled)
30. The method of claim 27, wherein: the first front stop hinge is removable from and mountable to the first lateral member when the first front stop hinge is in the second angular position; and the first front stop hinge is not removable from or mountable to the first lateral member when the first front stop hinge is in the first angular position.
31. The method of claim 30, preventing removal of the first front stop hinge with the first load bearing member when the first front stop hinge is in the first angular position.
32-34. (canceled)
35. The method of claim 27, wherein installing the first front stop hinge includes passing the first front stop hinge through a relief provided by an arcuate region formed in the top of the first end portion when the first front stop hinge is mounted to the first lateral member.
36-38. (canceled)
39. The method of claim 27, further comprising: installing a second front stop hinge on the first lateral member in laterally spaced apart relation to the first front stop hinge, the second front stop hinge having a mounting aperture rotatably mounting the second front stop hinge on the first lateral member for rotation about the first lateral member between a first angular position and a second angular position, the first and second angular positions of the second front stop hinge corresponding to the first and second angular positions of the first front stop hinge; the second front stop hinge being mounted to the first lateral member from an opposite end of the first lateral member as the first front stop hinge; attaching a front stop to the first and second front stop hinges.
40-42. (canceled)
43. The method of claim 27, wherein: a gap is formed between a top of the first end portion of the first load bearing member and a bottom of the first lateral member; the first front stop hinge has a main body defining a mounting aperture, the main body having a first portion sized to abut the first lateral member when the first front stop hinge is in the first angular position preventing removal of the first front stop hinge from the first lateral member; and the main body has a second portion sized to pass through the gap when the first front stop hinge is in the second angular position permitting removal of the first front stop hinge from the first lateral member; and the step of installing includes orienting the second portion with the gap and then sliding the first front stop hinge onto the first lateral member.
44. (canceled)
45. A retail merchandise tray assembly comprising: a product support frame extending longitudinally between a first frame end and a second frame end parallel to a first longitudinal axis, the product support frame defining a product support surface, the product support frame including: a first longitudinal member extending generally parallel to the first longitudinal axis, the first longitudinal member having a first end portion having a top facing the product support surface and being spaced away from the product support surface; a first lateral member operably attached to the first longitudinal member, the first lateral member extending perpendicular to the first longitudinal axis along a second longitudinal axis, the first lateral member being proximate the first end portion, the first lateral member being offset from the top of the first end portion toward the product support surface with the first lateral member being positioned between the top of the first end portion and the product support surface; and a first front stop hinge rotatably mounted to the first lateral member for rotation about the first lateral member between a first angular position and a second angular position, the first front stop hinge having a blocking portion, wherein: when the first front stop hinge is in the first angular position, the blocking portion aligns with the longitudinal member such that the longitudinal member and blocking portion abut when axially moving the first front stop hinge parallel to the second axis preventing removal or mounting of the first front stop hinge relative to the first lateral member; and when the first front stop hinge is in the second angular position, the blocking portion does not align with the longitudinal member such that the alignment member and the blocking portion do not abut when axially moving the first front stop hinge parallel to the second axis allowing removal or mounting of the first front stop hinge relative to the first lateral member.
46. The retail merchandise tray assembly of claim 45, wherein the longitudinal member and the lateral member form a clap therebetween, the blocking member is sized to extend across the gap when the first front stop hinge is in the first angular position.
47. The retail merchandise tray assembly of claim 46, wherein: the first front stop hinge has a mounting collar that extends around at least a part of the first lateral member when mounted to the first lateral member; the mounting collar has a portion that aligns with the gap and is sized to pass through the gap when the first front stop hinge is in the second angular position.
48. The retail merchandise tray assembly of claim 45, wherein: the longitudinal member and the lateral member form a gap therebetween; the first front stop hinge is sized and configured to prevent passage of the first front stop hinge through the gap when in the first angular position to prevent removal of the first front stop hinge from the lateral member; and the first front stop hinge is sized and configured to allow passage of the first front stop hinge through the gap when in the second angular position to allow mounting or removing the first front stop hinge from the lateral member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0126] The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
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[0161] While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
[0162] Turning now
[0163] With particular reference to
[0164] The wire support structure 110 typically defines the merchandise support surface. The wire support structure 110 will typically be removably mounted to the load bearing members 102 and spacers 112 in an orientation such that the merchandise support surface is vertically above the load bearing members 102 and spacers 112.
[0165] The wire support structure 110 will typically be formed by one or more, typically a plurality of laterally spaced, longitudinal members 116 extending from a first end 114 to a second end 118 of the tray 100 along a longitudinal axis.
[0166] The wire support structure 110 of this embodiment includes a plurality of lateral members 120 and 122. The lateral members 120, 122 interconnect various ones or all of the longitudinal members 116. In the illustrated embodiment, the lateral members 120, 122 extend generally perpendicular to longitudinal members 116. Typically, the lateral members 120, 122 are welded to the longitudinal members 116. However, in other embodiments, a single co-molded structure could provide the longitudinal and lateral members 116, 120, 122. Further, in other examples, the merchandise support frame 109 could be formed from a single continuous piece of material.
[0167] The various components of the support frame 109 could be formed from metal or plastic or a suitable combination of metal and plastic.
[0168] Lateral members 120 are positioned at opposite ends 114, 118 of the wire support structure 110 and typically extend the entire width of the wire support structure 110. Lateral members 122 are shorter than lateral members 120 and extend less than the entire width of the wire support structure 110 and interconnect less than all of the longitudinal members 116.
[0169] The spacers 112 are interposed between and maintain the lateral spacing of the load bearing members 102. The spacers are typically connected to the load bearing members 102 by screws or other fasteners to create a unitary frame structure out of the spacers 112 and load bearing members 102.
[0170] The free ends of lateral members 120 extend into cavities in the form of apertures or recesses formed into the load bearing members 102 to removably attach the wire support structure 110 to the load bearing members 102. As used herein, “removably attached” means an attachment which may be readily undone in a non-destructive manner and subsequently repeated in the same manner. Within this meaning “removably attached” does not include welds, comolding, or other permanent forms of attachment which require component destruction or damage to undo.
[0171] While typically formed from metal, the wire support structure 110 and load bearing members 102 can be formed from plastic. The spacers 112 are typically formed from plastic.
[0172] The tray 100 may be configured to be mounted onto a shelf or in a cantilevered orientation relative to a retail merchandise bar of the type typically found in refrigerated cases or other retail merchandise displays. In this embodiment, the load bearing members 102 include cut-outs 119 sized to receive a retail merchandise bar for the cantilevered mounting configuration.
[0173] With reference to
[0174] A pusher 106 is mounted to the support frame 109 and slideable thereon in directions 124, 126. Pusher 106 is operable to bias a row or rows of retail merchandise situated on top of wire support structure 110 and load bearing members 102 from second end 118 of tray 100 to first end 114 of tray 100. The pusher 106 is biased in the direction of arrow 126 towards the first end 114 of the tray 100 by coil spring 128 or other biasing element as is generally well known.
[0175] The front stop 104, when in an upright orientation such as illustrated in
[0176] In some embodiments, the coil spring 128 may be connected to the first end of tray 100 (e.g. the merchandise support frame 109) and increasingly uncoiled the closer the pusher 106 is pushed toward second end 118.
[0177] A pair of movable dividers 130 are positioned on either side of tray 100. Divider assemblies 130 are movable in directions 132, 134 to modify a width or distance between the divider assemblies 130. This lateral adjustment allows for accommodating retail merchandise of differing widths.
[0178] The dividers extend vertically above the top surface of the wire support structure 110.
[0179] The dividers 130 and front stop 104 generally define the storage region in which merchandise is stored and displayed using tray 100. As merchandise is removed from the tray 100, the pusher 106 will push merchandise forward towards front stop 104 and first end 114.
[0180] The present embodiment includes a front stop 104 that is operably mounted to allow for pivoting between an upright orientation shown, for example, in
[0181] With reference to
[0182] The front stop hinges 140 are mounted to lateral member 120 for rotation about lateral member 120 and particularly axis 142 defined thereby. The front stop hinges 140 rotate between a first angular position that maintains the front stop 104 in the upright orientation and a second angular position that maintains the front stop 104 in the reclined orientation. As such, each front stop 104 rotates about lateral member 120 between the upright and reclined orientations.
[0183] The main body of the front stop hinge 140 includes a mounting cavity that receives a free end of lateral member 120. In the illustrated embodiment, the mounting cavity is in the form of a bore that extends entirely through the main body. In other embodiments, the mounting cavity could be a recess.
[0184] In the current embodiment, the adjacent bearing member 102 secures the front stop hinge 140 on lateral member 120. In the particular embodiment, the free end of lateral member 120 extends into a correspondence cavity of the bearing member 102. As such, the bearing member 102 is positioned laterally to the side of the front stop hinge 140 such that it cannot be removed from lateral member 120. This locks the front stop hinge 140 to the wire support structure 110 and particularly lateral member 120.
[0185] In some embodiments, in the reclined orientation, the front surface 143 of the front stop 104 is substantially parallel to the product support surface defined by wire support structure 110 (e.g. plus or minus 20 degrees). In the upright orientation, the front surface 143 is substantially orthogonal to the product support surface (e.g. plus or minus 20 degrees). At a minimum, when the front stop 104 is rotated rearwards, the top edge 145 of the front stop 104 is closer to the wire support structure 110 than when front stop 104 is in the upright orientation.
[0186] When in the upright orientation, the top edge 145 of the front stop 104 extends further above wire support structure than a bottom edge of the front stop 104 extends below the wire support structure. In some embodiments, the front stop need not extend below the wire support structure.
[0187] A biasing member 144 illustrated in the form of a torsion spring that extends angularly about lateral member 120 biases the front stop hinge 140 toward the first angular position, e.g. away from the second end 118. Thus, the default angular position is the first angular position such that the front stop 104 is in the upright orientation.
[0188] A first end 146 of the biasing member 144 (illustrated in the form of a hook) engages the merchandise support frame 109 and particularly wire support structure 110 and more particularly lateral member 120 to inhibit rotation of that end of the biasing member 144. An opposite end of the biasing member 144 is captured in a slot 146 formed by the front stop hinge 140. This end rotates with the front stop hinge 140 when the front stop hinge 140 is rotated between the first and second angular positions.
[0189] When a user goes to load the tray 100, the user can simply push the front stop 104 rearward towards the second end 118 to cause the front stop 104 to recline and allow access to the storage region of the tray 100. Once the merchandise is loaded into the tray 100, the front stop 104 will swing back to the upright orientation to prevent the merchandise from being ejected from the tray 100 by the pusher 104.
[0190] The front stop 104 is preferably releasably mounted to the front stop hinges 140 such that the front stop 104 can be removed from the front stop hinges 140 without the front stop hinges 140 needing to be removed from the merchandise support frame 109 and particularly from the wire support structure 110 and more particularly from lateral member 120. This allows for simple replacement in the event of damage, reconfiguration, different front stops 104, etc. without requiring disassembly of the system.
[0191] With reference to
[0192] With reference to
[0193] Flexible mounting clips 154 extend from a first end 158 attached to the front stop 104 and a free end 160. The free end 160 is biased against the lateral member 120 when the front stop 104 is mounted to the front stop hinges 104. The free end 160 acts on an opposite side of the lateral member 120 as where the mounting pin 152 is located so that it biases the front stop 104 onto the mounting pin and inhibits removal of the front stop 104 from pins 152. The flexible mounting clip 154 can be biased out of engagement with the lateral member 120 when it is desired to remove the front stop 104.
[0194] The flexible mounting clip 154 preferably has a tapered orientation relative to the mounting slots 150 so that when the front stop 104 is being mounted onto pins 152, the flexible mounting clip 154 will slide along lateral member 120 and the tapered orientation will automatically flex the flexible mounting clip as it is being installed. Once sufficiently installed, the free end 160 will travel past the lateral member 120 and spring back to its relaxed state with the free end 160 adjacent the opposite side of lateral member 120.
[0195] The front stop hinges 140 include rotation limiting abutments 162 that have an abutment surface 164 that engages the merchandise support frame 109 and particularly one or both of the load bearing members or the wire support structure 110 when the front stop hinge is in the first angular position. This abutment is illustrated in
[0196] This engagement and biasing force provided by the biasing member 144 will maintain the front stop 104 in the upright orientation.
[0197] As noted, the position of the dividers 130 relative to the merchandise support frame 109 can be adjusted to accommodate merchandise of different widths.
[0198] With reference to
[0199] In the illustrated embodiment, the divider mount 166 extends through an aperture in the load bearing member 102 to which the corresponding divider 130 is positioned and into a corresponding cylindrical tube portion 167 of an adjacent spacer 112.
[0200] The spacer 112 may be considered a divider support as the divider mounts 166 extend into cylindrical tube portions 167.
[0201] In a preferred embodiment, a resilient friction member mounted to the merchandise support frame 109 engages the divider mount 166 to provide some resistance to movement of the dividers 130. The divider mount 166 is slidable relative to the resilient friction member when adjusting the position of the divider 130 relative to the merchandise support frame 109.
[0202] With reference to
[0203] The spacer 112 has slots 170 that are transverse to the cylindrical tube portion 167 for receipt of O-ring 168. When properly aligned, the opening of the O-ring 168 will align with the inner diameter of the cylindrical tube portion 167. The outside diameter of the O-ring 168 is greater than the inside diameter of the cylindrical tube portion 167 so that the O-ring 168 will axially abut the opposed sides 172, 174 of slot 170 depending the direction of adjustment of the position of the divider 130 relative to spacer 112.
[0204] It can often be beneficial to mount signs adjacent a tray 100 such as for advertising, coupons, or to otherwise display relevant information. As illustrated in
[0205] A sign adaptor 182 is used to connect the sign 180 to divider 130. In this embodiment, the sign adaptor 182 extend outward from an end of divider 130 (e.g. outward beyond the first end 114 of the tray 100).
[0206] By attaching the sign 180 to the divider, the sign 180 will be adjusted relative to the rest of the tray 100 when the divider 130 position is changed. This prevents the sign 180 from interfering with access to the merchandise stored within tray 100.
[0207] The sign adaptor 182 operably attaches to the divider 130 in at least two spaced apart locations to prevent rotation of the sign adaptor 182 relative to divider 130. With reference to
[0208] Further, a push pin 186 is used as the second attachment location. Here, push pin 186 is resilient pushed through aperture 188 in the sign adaptor 182 and aperture 190 in divider 130. The diameter of aperture 190 is smaller than the outer diameter of the shaft of the push pin 186 to provide proper engagement therebetween.
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[0210] The opposed sidewalls 192, 194 are operably coupled to one another proximate adjacent sides thereof. The connection providing a bottom to the channel 196. The channel 196 is bounded on only a single side such that the sign can be larger in dimension than the channel 196 and extend outward therefrom (see e.g.
[0211] With particular reference to
[0212] Preferably, nibs 198 extend outward from surface 200 a greater distance than the spacing between sidewalls 192, 194 such that the nibs 198 extend into cavities in the inner surface 206 of sidewall 194 that could be recesses or apertures. In the illustrated embodiment, the cavities are in the form of apertures 202 in sidewall 194.
[0213] The sign 180 has nib receiving regions 210 that align with and cooperate with nibs 198 to secure the sign 180 within channel 196. In this embodiment, the receiving regions 210 are apertures, but dimples or recesses formed within the sign 180 could work as well.
[0214] With reference to
[0215] It is noted that the sign adaptor 182 can be mounted to either the left or right divider 130. Further, the sign adaptor 182 is located on an inner side of the dividers 130 (e.g. on the side of the adjacent divider 130 that faces the opposed divider 130).
[0216] With reference to
[0217] In a preferred embodiment, the outer surface of the portion of the divider mount 166 that is received in the cavity of mounting socket 222 is knurled or has other surface features to improve the engagement between the divider mount 166 and the mounting socket 222.
[0218] In some embodiments, such as where the divider body 220 is plastic, the divider body 220 and mounting socket 222 are formed from a continuous piece of material.
[0219] In the illustrated embodiment, the divider body 220 and mounting socket 222 are separate components. Here, the mounting socket 222 is provided by press nut 226 that extends through aperture 228 in divider body 220.
[0220] The press nut 226 has an enlarged head portion 230 connected to a reduced diameter cylindrical body 232. Here, the press nut 226 would be press mounted to the divider body 220 from an exterior side of the divider body 220.
[0221] This arrangement of using a press nut 226 provides for improved aesthetics and is more conducive to a powder coated arrangement.
[0222] In some embodiments, the outer surface of the divider body 220 is powder coated while the divider mount 166 is not powder coated. The divider mount 166 may be zinc coated wire.
[0223] By foregoing painting/powder coating the divider mount 166, the diameter of the divider mount 166 can be better controlled as it can be difficult to control paint thickness on round or substantially round members. This improves the engagement between the divider mount 166 and the spacers 112. This is particularly true when friction members and particularly resilient friction members are used to provide desired resistance to the adjustment of the divider 130 relative to the merchandise support frame 109.
[0224] This finds particularly beneficial implementation where the painting/powder coating of the divider body 220 is done by an automated system rather than by manual painting/powder coating, where a user can better control the application of paint/powder coating to the components.
[0225] During assembly when a press nut is used, the press nut 226 will typically be installed to the divider body 220 prior to powder coating. Thereafter, the divider mount 166 can be press fit into the press nut 226.
[0226] This is an improvement over prior designs where a wire extends through and mounts to the divider body 220.
[0227] To provide for customization of the display of information, the front stop 104 is configured to mount price channel extrusions thereto.
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[0229] The pair of opposed legs are bent in opposed directions to allow for engagement with the rear side 156 of the front stop 104 to secure the first extrusion 300 thereto. The extrusion 300 is sufficiently flexible to allow sufficient bending that legs 302, 304 can be biased towards one another and the legs 302, 304 can be inserted through slots 250, 252.
[0230] Legs 302, 304 are spaced apart and mounted to support panel 308. Support panel 308 will rest against front surface 143 of front stop 104 when properly mounted.
[0231] First extrusion 300 has forward facing legs configured to mount an electronic shelf label 320, however other configurations are contemplated (e.g. see the following extrusions).
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[0233] Rather than having legs that extend through both slots 250, 252, these extrusions 400, 500, 600 have attachment configurations 402, 502, 602 that use one slot 252 and wrap around and capture a rearward extending bottom flange 266 of the front stop 104. The principle difference between extrusions 400, 500, 600 are the configuration of the sign attachment mechanisms for attaching signs (e.g. price labels, product information, etc.).
[0234] The attachment configurations 402, 502, 602 are substantially identical so only attachment configuration 402 will be described.
[0235] The attachment configuration includes a top clip portion 406 that is generally L-shaped including a rear leg portion 408 and downward extending foot portion 410. Leg portion 408 extends through slot 252 such that foot portion 410 can engage rear side 156 of front stop 104 when mounted thereto.
[0236] The attachment configuration 402 also includes a bottom clip portion 412 that is generally J-shaped. A rearward extend leg portion 414 extends below and sufficiently rearward past bottom 260 of front stop 104 such that a hook portion 416 can wrap around a rear side 270 of bottom flange 266. The hook portion 416 extends around rear side 270 and back over top side 272 of bottom flange 266.
[0237] Upper portions 412, 512, 612 of the extrusions 400, 500, 600 can be biased against the front of front stop 104 and placed in a slight state of bending to fix the extrusions 400, 500, 600 and prevent slop between the extrusions 400, 500, 600 and the front stop 104.
[0238] The extrusions herein could be formed from a single material or multiple materials such as being formed from two materials being co-extruded with one another. This will allow different portions, for example, to be formed from different materials, different color materials or combinations of both. For example front panels could be transparent while rear panels could be opaque.
[0239] In addition to extrusions 300, 400, 500, 600, accessory attachment clips 700 and 800 can be provided. These accessory attachment clips 700, 800 attach to spacer 112 in an identical manner and will be described with reference to accessory attachment clip 700. A pair of opposed flexible legs 702 wrap around front and rear sides of spacer 112 and particularly around the outer periphery of the cylindrical tube portions 167. The legs 702 will flex away from one another during mounting and then resiliently come back together to secure the clip 700 to spacer 112.
[0240] Accessory attachment clip 700 is configured for mounting LED light strips 720 in an accessory mount in the form of channel 710.
[0241] Accessory attachment clip 800 has an accessory mount 810 to which information can be attached, such as for example an electronic shelf label.
[0242]
[0243] The sign flag 650 includes a mounting portion 652 and a flag portion 654. The mounting portion 652 is generally planar and the flag portion 654 is generally planar but generally orthogonal to mounting portion 652. The flag portion 654 preferably extends forward of the mounting portion 652. Mounting portion 652 is configured and sized to be received in extrusion 600.
[0244] In a preferred embodiment, the mounting portion 652 and flag portion 654 are formed by a single continuous piece of material, e.g. molded plastic, folded plastic, folded paper/card stock, etc. The intersection 674 between mounting portion 652 and flag portion 654 may be scored or creased to help maintain the substantially orthogonal orientation (e.g. plus or minus 15 degrees) between the components.
[0245] In some embodiments, the vertical heights H1 and H2 of the mounting portion 652 and flag portion 654 may be the same or different. Typically, height H2 of the flag portion 654 will be greater than the height H1 of the mounting portion 652.
[0246] With additional reference to
[0247] The front and rear panels 660, 662 may be translucent in some embodiments.
[0248] The sign flag 650 is slidably mounted to extrusion 600 such that the lateral position of the sing flag 650 can be adjusted, such as represented by arrows 670, 672.
[0249] Both mounting portion 652 and flag portion 654 may include information the retailer would like to display relative to the rest of tray 100.
[0250] While a single sign flag 650 is illustrated in conjunction with extrusion 600, in other arrangements multiple (e.g. two) sign flags 650 may be used. Typically, they would extend out of opposed ends of the common extrusion.
[0251] Further, while the sign flag 650 is disclosed as being used with extrusion 600, the sign flag could be used with other ones of the extrusions.
[0252]
[0253] This arrangement includes a framing sign 900. Framing sign 900 includes a mounting portion 952 that functions in the same manner as mounting portion 652 discussed above. However, rather than having an outward extending flag portion 654, this framing sign 900 includes a framing portion 954 that circumscribes the mounting portion 652.
[0254] As illustrated in
[0255] In some embodiments, the mounting portion 952 and framing portion 954 are generally coplanar when mounted to sign holder 600 (e.g. plus or minus 15 degrees).
[0256] The mounting portion 952 is a laterally extending portion that has a free end 960 that would be slid into a mounting channel of the sign holder 600.
[0257] The framing portion 954 includes a pair of spaced apart leg portions 962, 964 that have the mounting portion 952 positioned therebetween. The leg portions 962, 964 are connected by and extend laterally between end portions 966, 968. The leg portions 962, 964 and end portions 966, 968 define a central area in which the mounting portion 952 is positioned and in which the sign holder 600 generally fits when the framing sign 900 is mounted to the sign holder 600.
[0258] The length L2 of the central area defined by leg portions 962 is substantially equal to the length L1 of the width of the sign holder 600.
[0259] Similarly, the height H4 of the central area defined by end portions 966, 968 is substantially equal to the height H3 of the portion of the sign holder positioned within the central area when the framing sign 900 is mounted.
[0260] Mounting portion 952 extends laterally from end portion 968 towards end portion 966.
[0261] The framing portion 954 may be generally parallel to the front surface of a front stop 104 when mounted. Additionally, the framing portion 954 may be sized to fully or only partially cover the front surface 143.
[0262]
[0263] With reference to
[0264] The wire support structure 1010 is operably removably mounted to the load bearing members 1002. The wire support structure 1010 includes, typically, a plurality of laterally spaced, longitudinal members 1016 extending from a first end 1014 of the tray 1000 to a second end 1018 of the tray 1000 along a longitudinal axis.
[0265] A front stop 1004 is mounted to the merchandise support frame 109 proximate the first end 1014 of the tray 1000. The front stop 1004 that is operably mounted to allow for pivoting between an upright orientation shown in
[0266] Front stop hinges 1040, 1041 mount the front stop 1004 to the merchandise support frame 1009 and particularly to the wire support structure 1010. The front stop hinges 1040, 1041 are mounted to lateral member 1020 for rotation about lateral member 1020 and particularly axis 1042 defined thereby. The front stop hinges 1040, 1041 allow the front stop 1004 to rotate between the upright and reclined orientations.
[0267] In this example, the front stop hinges 1040, 1041 and the main panel 1047 are formed as a continuous piece and are permanently attached to one another. Thus, separate components from the main panel 1047 such as front stop hinges 140 are not required. In this example, the front stop hinges 1040, 1041 project rearward from a rear face of the main panel 1047.
[0268] The front stop hinges 1040, 1041 are spaced apart and the diameters of the apertures 1053 therethrough are sufficiently sized to allow for one end of lateral member 1020 to be inserted into one of the front stop hinges 1040, 1041 at an angle and then sufficiently rotated so that the other end can bypass the other one of the front stop hinges 1041, 1040 and then inserted into the aperture 1053 thereof.
[0269] In alternative examples, the apertures 1053 need not be complete circles and could be provided by C-shaped clips that allow for snapping the front stop 1004 to the lateral member 1020.
[0270] With reference to
[0271] One end 1061 of the biasing member 1044 engages longitudinal member 1016 while the other end 1063 of the biasing member engages the front stop hinge 1040.
[0272] Front stop hinge 1040 includes a slot 1059 that receives end 1063.
[0273] Front stop hinge 1040 includes a cover region 1065 that covers a portion of the biasing member 1044 and particularly a portion of the coils of the coil spring.
[0274] While a single biasing member is illustrated, multiple biasing members could be employed.
[0275] The rear face of the main panel 1047 provides rotation limiting abutments 1062 that abut corresponding structure of the merchandise support frame 1009 (see
[0276]
[0277] In
[0278] The load bearing members 1102 operably support a wire support structure 1110 of frame 1109. The frame 1109, and particularly the wire support structure 1110 in this example, defines a product support surface upon which product is supported.
[0279] In one example, the wire support structure 1110 and its longitudinally extending members 1116 and lateral members 1120, 1122 are formed into a unitary component. More particularly, the members 1116, 1120, 1122 are operably welded together. In one example, the members 1116, 1120, 1122 are formed by wires.
[0280] The wire support structure 1110 can be formed from metal or plastic.
[0281] The wire support structure 1110 is operably attached to the load bearing members such that the members 1116, 1120, 1122 are operably attached to the load bearing members 1102. However, each member 1116, 1120, 1122 need not be directly attached to the load bearing members 1102.
[0282]
[0283] In one example, the wire support structure 1110 is permanently attached to the load bearing members 1102. As such, the members 1116, 1120, 1122 are in a generally fixed position relative to the load bearing members 1102. Notably, some limited flexibility allows for some limited relative motion. The permanent attachment can be done by way of welding various ones of the lateral members, such as lateral members 1122 to the load bearing members 1102. Adhesives or other mechanical means of attachment (e.g. deformation of one of the lateral members) could also be used.
[0284] In other examples, the wire support structure 1110 can be removably attached to the load bearing members 1102. This can be done similar to trays 100 and 1000. For example ends of one or more of the lateral members 1122, other than lateral members 1120, can be axially inserted into apertures within the load bearing members 1102.
[0285] The tray 1100 includes a pusher that is mounted to the frame 1109, and particularly, longitudinally extending members 1116 for pushing product towards first end 1114 and towards a front stop 1104. The tray 1100 and particularly the product support frame 1109 defines a first longitudinal axis 1117 that extends between the first and second ends 1114, 1118
[0286] In the illustrated example, front stop 1104 is a removable front stop but a front stop similar to front stop 1004 of tray 1000 could be incorporated in other examples.
[0287] With additional reference to
[0288] To mount the front stop 1104, a pair of front stop hinges 1140, 1141 are mounted to the frame 1109 for pivoting motion between first and second angular positions. In particular, the front stop hinges 1140, 1141 can rotate about longitudinal axis 1142 that is generally perpendicular to longitudinal axis 1117. As described previously, this allows a front stop 1104 to be transitioned from an upright orientation, similar to
[0289] In this example, the front stop hinges 1140, 1141 are mounted to wire support structure 1110 and particularly to lateral member 1120. In this example, axis 1142 is defined by lateral member 1120.
[0290] In this tray 1100, the front stop hinges 1140, 1141 can be mounted to and removed from the frame 1109 without disassembling the frame 1109. In prior examples, the wire support structure was required to be disconnected from one or both of the load bearing members.
[0291] In this example, the load bearing members 1102 need not be disconnected from the wire support structure 1110. In particular, the lateral member need not be moved relative to the load bearing members 1102 to mount or remove the front stop hinges 1140, 1141 relative to lateral member 1120.
[0292] This is particularly beneficial when retrofitting the tray 1100 when installed in a retail environment. Further, it allows for the fronts top hinges 1140, 1141 or an alternative front stop 1104 to be mounted after fully assembling the frame 1109 or rest of tray 1100.
[0293] In this example, the load bearing members 1102 extend longitudinally between first and second ends parallel to longitudinal axis 1117 (
[0294] With reference to
[0295] In this example, the first portion 1172 has a height H5 defined between a top 1176 and a bottom 1178. The height H5 is measured generally orthogonal to the product support surface 1179 defined by the frame 1109. With reference to
[0296] In this example, the height H6 of the intermediate portion 1172 is greater than the height H5 of the first end portion 1170. The height H6 is measured between a top of the intermediate portion and a bottom of the intermediate portion 1172. In this example the bottom of the intermediate portion 1172 is aligned with the bottom of the first end portion 1170. In this arrangement, the top 1185 of the intermediate portion 1172 is closer to the product support surface 1179 than the top 1176 of the first end portion 1170
[0297] In this example, the top 1176 of the first portion 1170 of the load bearing member 1102 is contoured. The contour includes a tapered region that increases in height when moving from the first end 1114 towards the second end 1118.
[0298] The contour also includes a pair of arcuate regions 1180, 1181. The first arcuate region 1180 is aligned with the first lateral member 1120. The first arcuate region 1180 is offset from the product support surface 1179.
[0299] A gap 1182 is formed between the top 1176 and the lateral member 1120 and particularly between the first arcuate region 1180 of top 1176 and the first lateral member 1120. In particular, the lateral member 1120 is offset from the top 1120 toward the product support surface 1179 with the lateral member being positioned between the top 1176 of the first end portion 1170 and the product support surface.
[0300] The gap 1182, in this example, has a spacing S1. This gap 1182 allows front stop hinge 1140 to mounted and removed from the first lateral member 1120, when the front stop hinge 1140 is properly oriented. The front stop hinge 1140 passes through the gap when the front stop hinge 1140 is removed and mounted to the first lateral member 1120.
[0301] In particular, in one example, the front stop hinge 1140 can axially slide (see e.g. arrow 1183 in
[0302]
[0303]
[0304] More particularly, the body 1184 of the front stop hinge 1140 includes a blocking portion 1186. The blocking portion 1186 is aligns with a portion of the first end portion 1170 of the load bearing member 1102 such that when the front stop hinge is in the orientation shown in
[0305] In the second angular position illustrated in
[0306] The body 1184 of front stop hinge 1140 includes a collar portion 1188 that defines a mounting aperture 1190 that receives the lateral member 1120. The portion of collar portion 1188 that aligns with the gap 1182 (see
[0307] In a preferred embodiment, and as illustrated in
[0308] In the second angular position, in this example, the mounting pin 1152 extends in a non-orthogonal orientation relative to product support surface 1179 and extends towards the second end 1118.
[0309] In one example, the tip of the mounting pin 1152 must pass below the product support surface 1179 in the second angular position in which the front stop hinge 1140 can be removed from the lateral member 1120.
[0310]
[0311] Further, in one example, when the front stop 1104 is mounted to the front stop hinge 1140, the front stop 1104 will abut the frame 1109, such as wire support structure 1110, prior to the front stop hinge 1140 rotating to this orientation. As such, once the front stop 1104 is mounted to the front stop hinge 1140, the front stop hinge 1140 cannot be removed from the lateral member 1120. This is due to the front stop 1104 limiting the angular rotation of the front stop hinge 1140 from reaching the orientation in
[0312] The construction of the wire support structure 1110 divides the lateral member 1120 into multiple portions include a first end portion 1194 and a second end portion 1195. The front stop hinges 1140, 1141 are mounted on the first and second end portions 1194, 1195, respectively.
[0313] To accommodate the front stop hinges 1140, 1141, several longitudinal members 1116 are not perfectly straight. Instead, the two outer most longitudinal members 1116, in the illustrated example, include an end portion 1196 proximate first end 1114, an intermediate portion 1197 closer to the second end 1118, and a transition portion 1198 that connects the end portion 1196 to the intermediate portion 1197.
[0314] When assembled, the longitudinal members 1116, at least some, are connected to the lateral member 1120. Thus, the ends of the longitudinal members are positioned between the front stop hinges 1140, 1141. The longitudinal members 1116 thus prevent front stop hinge 1140 from being removed from the lateral member 1120 at second end portion 1195. Similarly, the longitudinal members 1116 prevent front stop hinge 1141 from being removed from the lateral member 1120 at first end portion 1194.
[0315] In this example, the end portion 1196 is attached to lateral members 1120 and 1122.
[0316] For these longitudinal members 1116, the end portion 1196 is laterally offset from the intermediate portion 1197 parallel to axis 1142 (e.g. perpendicular to axis 1117).
[0317] With reference to
[0318] In this example, the first and second end portions 1194, 1195 of lateral member 1120 extend axially beyond the inner faces and axially beyond the outer faces of load bearing members 1102. Notably, however, the lateral member 1120 does not extend into or through apertures formed through the load bearing members 1102.
[0319] In some embodiments, the ends of the lateral member 1120 may be spaced inward of the adjacent load bearing members 1102 but be spaced less than a width of the body 1184 that defines the mounting aperture 1190 such that the load bearing member 1102 still interferes with blocking portion 1186 to prevent removal when in the first rotational position.
[0320] Similar to prior embodiments, the front stop hinge 1140 includes a rotation limiting abutment 1162 that axially abuts the end of the adjacent load bearing member when the front stop hinge 1140 is in the first angular orientation (see e.g
[0321] All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
[0322] The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
[0323] Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.