Abrasive suspension eroding system
11346157 · 2022-05-31
Assignee
Inventors
Cpc classification
E21B29/12
FIXED CONSTRUCTIONS
E21B7/18
FIXED CONSTRUCTIONS
B24C3/325
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An abrasive suspension eroding system has an eroding unit (11), which can be lowered into an existing drilled hole (1), in order to generate a high-pressure erosion jet for the abrasive suspension eroding of material (6, 20) in an existing drilled hole (1). The eroding unit (11) can be connected to a drilling fluid line (9) and is configured to generate a high-pressure erosion jet from a drilling fluid abrasive suspension device.
Claims
1. An abrasive suspension eroding system comprising an eroding unit which can be let down into an existing borehole for producing a high-pressure erosion jet for the abrasive suspension eroding of material in the existing borehole, wherein the eroding unit is connectable to a drilling fluid conduit and is configured to produce a high-pressure erosion jet from a drilling fluid-abrasive agent suspension, the eroding unit comprising a distal nozzle head section and a proximal anchoring section, wherein the nozzle head section is distally movable relative to the anchoring section, the nozzle head section comprising a distal nozzle head and a proximal nozzle head base, wherein the nozzle head is rotatable relative to the nozzle head base about a rotation axis, the eroding unit comprising at least one first nozzle and at least one second nozzle, wherein the at least one first nozzle is aligned for producing an obliquely radially outwardly directed erosion jet and the at least one second nozzle for producing an obliquely radially inwardly directed erosion jet, wherein the at least one second nozzle has a distance to the rotation axis of the nozzle head.
2. An abrasive suspension eroding system according to claim 1, further comprising: a drilling fluid high-pressure pump; and an abrasive agent supply unit which is fluid-connectable to the eroding unit via the drilling fluid conduit and which is fluidically connectable to the drilling fluid conduit upstream of the drilling fluid high-pressure pump.
3. An abrasive suspension eroding system according to claim 1, wherein the anchoring section comprises lateral anchoring elements and can be anchored in the existing borehole in rock and/or in a pipe element by way of the lateral anchoring elements.
4. An abrasive suspension eroding system according to claim 3, further comprising a control unit signal-connected to the eroding unit and by way of which an anchoring of the anchoring section and/or a distal moving of the nozzle head section relative to the anchoring section is controllable.
5. An abrasive suspension eroding system according to claim 3, wherein the nozzle head section can be anchored in the existing borehole in the rock and/or in the pipe element in a distally extended position relative to the anchoring section by additional lateral anchoring elements.
6. An abrasive suspension eroding system according to claim 1, wherein the nozzle head is eccentrically rotatable.
7. An abrasive suspension eroding system according to claim 1, wherein the eroding unit further comprises at least another first nozzle to provide at least two first nozzles which are aligned at a different angle with respect to the rotation axis, and/or wherein the eroding unit further comprises at least another second nozzle to provide at least two second nozzles, of which at least one is aligned such that the erosion jet intersects the rotation axis and/or at least one is aligned such that the erosion jet runs skewly to the rotation axis.
8. An abrasive suspension eroding system according to claim 1, further comprising: a drilling fluid high-pressure pump; and an abrasive agent supply unit configured to deliver an abrasive agent to a drilling fluid to form the drilling fluid-abrasive agent suspension at a location outside of the eroding unit, wherein the drilling fluid-abrasive agent suspension is delivered to the drilling fluid conduit via at least the drilling fluid high-pressure pump.
9. An abrasive suspension eroding system according to claim 8, wherein the abrasive agent is delivered to the drilling fluid at a position upstream of the drilling fluid high-pressure pump with respect to a flow of the drilling fluid to form the drilling fluid-abrasive agent suspension.
10. An abrasive suspension eroding system according to claim 8, further comprising: a drilling fluid supply pump configured to supply the drilling fluid to the abrasive agent supply unit, the abrasive agent supply unit being located between the drilling fluid high-pressure pump and the drilling fluid supply pump.
11. An abrasive suspension eroding system according to claim 1, further comprising: a drilling fluid high-pressure pump; and an abrasive agent supply unit configured to deliver an abrasive agent to a drilling fluid at a position downstream of the drilling fluid high-pressure pump with respect to a flow of the drilling fluid to form the drilling fluid-abrasive agent suspension.
12. An abrasive suspension eroding system according to claim 11, further comprising: a drilling fluid supply pump configured to supply the drilling fluid to the drilling fluid high-pressure pump, the abrasive agent supply unit being downstream of the drilling fluid high-pressure pump, wherein the drilling fluid high-pressure pump is located between the abrasive agent supply unit and the drilling fluid supply pump.
13. A borehole facility comprising: a drilling fluid conduit; and an abrasive suspension eroding system comprising an eroding unit which can be let down into an existing borehole for producing a high-pressure erosion jet for an abrasive suspension eroding of material in the existing borehole, wherein the eroding unit is connectable to the drilling fluid conduit and is configured to produce a high-pressure erosion jet from a drilling fluid-abrasive agent suspension, wherein the eroding unit is fluid-connected to the drilling fluid conduit, the eroding unit comprising a distal nozzle head section and a proximal anchoring section, wherein the nozzle head section is distally movable relative to the anchoring section, the nozzle head section comprising a distal nozzle head and a proximal nozzle head base, wherein the nozzle head is rotatable relative to the nozzle head base about a rotation axis, the eroding unit comprising at least one first nozzle and at least one second nozzle, wherein the at least one first nozzle is aligned for producing an obliquely radially outwardly directed erosion jet and the at least one second nozzle for producing an obliquely radially inwardly directed erosion jet, wherein the at least one second nozzle has a distance to the rotation axis of the nozzle head.
14. A borehole facility according to claim 13, wherein the abrasive suspension eroding system further comprises a drilling fluid high-pressure pump and an abrasive agent supply unit which is fluid-connected to the eroding unit via the drilling fluid conduit and which is fluid-connected to the drilling fluid conduit upstream of the drilling fluid high-pressure pump.
15. A method for an abrasive-suspension eroding of material within an existing borehole, the method comprising the steps of: letting down an eroding unit into the existing borehole, wherein the eroding unit is fluid-connected to an abrasive agent supply unit via a drilling fluid conduit, feeding abrasive agent into the drilling fluid conduit by way of the abrasive agent supply unit, pumping a drilling fluid-abrasive agent suspension through the drilling fluid conduit to the eroding unit by way of a drilling fluid high-pressure pump, producing a high-pressure erosion jet of the drilling fluid-abrasive agent suspension by way of the eroding unit, and eroding material in the existing borehole by way of the high-pressure erosion jet of the drilling fluid-abrasive agent suspension, wherein a distal nozzle head section of the eroding unit is distally moved relative to a proximal anchoring section of the eroding unit and a distal nozzle head of the nozzle head section is rotated relative to a proximal nozzle head base of the nozzle head section about a rotation axis, wherein an obliquely radially outwardly directed erosion jet is produced by at least one first nozzle of the nozzle head and an obliquely radially inwardly directed erosion jet is produced by at least one second nozzle of the nozzle head, wherein the at least one second nozzle has a distance to the rotation axis of the nozzle head.
16. A method according to claim 15, further comprising an anchoring of the proximal anchoring section by way of lateral anchoring elements.
17. A method according to claim 16, further comprising an anchoring of the distal nozzle head section in a position which is extended distally relative to the anchoring section, by way of additional lateral anchoring elements.
18. A method according to claim 15, further comprising a controlling of anchoring of the eroding unit and/or of the distal moving by way of a control unit which is signal-connected to the eroding unit.
19. A method according to claim 15, further comprising a rotating of the distal nozzle head of the nozzle head section relative to the proximal nozzle head base of the nozzle head section about a rotation axis which runs eccentrically to a longitudinal axis of the nozzle head.
20. A method according to claim 15, wherein the feeding of the abrasive agent into the drilling fluid conduit by way of the abrasive agent supply unit takes place upstream of the drilling fluid high-pressure pump.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENTS
(13) Referring to the drawings, a deep-sea bore 1 in the sea bed 3 is shown in
(14) In order to now be able to place a plug below or distally of the narrowing 6, the cross section at the narrowing 6 must be opened to such an extent that a suitable tool for placing a plug passes through it. Conventional solutions with a drill cutting head however are often deflected laterally at such a narrowing 6 and bind. For this reason, here an abrasive suspension eroding system is used in combination with a drilling fluid conduit 9 of a borehole facility 10, wherein the drilling fluid conduit 9 is normally envisaged for efficiently conveying drilled rock to the surface on drilling with a drilling cutting head. The drilling fluid conduit 9 is brought into the deep-sea bore 1 via a platform 7 of the borehole facility 10, here in the form of a ship. An eroding unit 11 is fluid-connected to the drilling fluid conduit 9 at the distal end of the drilling fluid conduit 9. The eroding unit 11 is positioned in the deep-sea bore 1 within the well 5 directly above the narrowing 6. The eroding unit 11 is mechanically coupled to the drilling fluid conduit 9 in a manner such that the eroding unit 11 is positionable from the platform 7 by way of rolling in and rolling out the drilling fluid conduit 9. Herein, the intrinsic weight of the drilling fluid conduit 9 and of the eroding unit 11 can be used in the distal direction or an advance device can be provided, in particular for the advance given horizontal or relatively non-steep sections of the stretch.
(15) The eroding unit 11 comprises a distal nozzle head section 13 and a proximal anchoring section 15. The anchoring section 15 can be anchored by way of lateral anchoring elements 16, here in the form of toggle levers. The nozzle head section 13 is extendable in the distal direction relative to the anchoring section 15. A nozzle head 17 which is rotatable relative to a nozzle head base 19 of the nozzle head section 17 is located at the distal end of the nozzle head section 13. Several outlet nozzles are arranged at a face side of the nozzle head 17. The outlet nozzles are arranged such that exiting erosion jets form a jet fan. On rotation of the nozzle head 17, each erosion jet which encloses an angle with the rotation axis R sweeps a cone-surface-shaped eroding surface. Concerning erosion jets which have a radially inwardly directed component and which intersect the rotation axis R or run skew to this, an eroding surface in the form of an outer surface of a rotation body of two cones or truncated cones which lie on one another with their tips results.
(16) The borehole facility 10 further comprises a drilling fluid return 14, through which the drilling fluid together with the eroded material and the abrasive agent is flushed to the surface to the platform 7. The drilling fluid thus runs through a circuit, wherein the drilling fluid which is delivered to the surface is separated from the eroded material and abrasive agent on the platform 7 and is processed for reuse.
(17) In
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(19) With the embodiment in
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(21) Abrasive agent is added to the drilling fluid, so as to be able to use the drilling fluid which is available to the eroding unit 11 at a high pressure of 500-700 bar via the drilling fluid conduit 9 for abrasive eroding. In the embodiment which is shown in
(22) For this, the drilling fluid-abrasive agent suspension together with eroded material such as eroded rock or the material of a fish or of a well wall can brought to the surface by way of a suction pump 41 via the drilling fluid return 14 which is received in the borehole 1. The suction pump 41 can possibly also only assist an already existing pressure difference and/or one which is produced by the drilling fluid high-pressure pump 25, said pressure difference pressing the drilling sludge upwards. The drilling fluid which is brought to the surface is led into a processing module 43. The processing module 43 comprises a shaker or shale shaker which separates the drilling fluid from rock, so that the drilling fluid can be recycled and can be led from the processing module 43 into the drilling fluid tank 39. Here, the processing module 43 also comprises an abrasive agent separator 44, so that the abrasive agent can also be reused and possibly in a direct manner can be fed again in wet or moist form or after a drying, to the circuit via the refilling funnel 37. Additionally to the abrasive agent, an additive such as long-chained polymers can also be admixed via the mixing chamber. Such long-chained polymers can be water-soluble and can serve for improving the focusing of the erosion jets or of the abrasive agent which is contained therein, for increasing the exit speed and for reducing the wearing in high-pressure components.
(23) In the embodiment according to
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(25) On eroding, the nozzle head section 13 is extended distally relative to the anchored anchoring section 15 so that the cone-surface-shaped eroding surfaces sweep a volume of the fish 20, in order to hence advancingly erode this. In b), a maximal distal position of the nozzle head section 13 relative to the anchoring section 15 is reached, so that the rest of the fish 20 cannot be advancingly eroded if the eroding unit 11 is not advancingly driven. This can be effected via an advance device or, as is shown in c) and d), via second anchoring elements 53 which in the form of toggle levers are extended laterally out of the nozzle head section 13 and anchor the nozzle head section 13 in the well 5. The first anchoring elements 16 of the anchoring section 15 are retracted again. From c) to d), by way of retracting the anchored nozzle head section 13 into the anchoring section 15, one succeeds in the no longer anchored anchoring section 15 not pulling distally to the nozzle head section 13. The control unit 27 which controls all of this ensures a corresponding necessary feed of the drilling fluid conduit 9 and of the signal lead 23. In d), the nozzle head section 13 is then maximally retracted into the anchoring section 15, so that the second anchoring elements 53 can be retracted whist the first anchoring elements 16 can be extended again (see e)). In e), a further eroding step begins as in a) now for the remainder of the fish 20 at a deeper or more distal position. In f), the fish 20 has been completely advancingly eroded and the well section can be reached for placing the plug which lies below the (no longer existing) fish 20.
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(28) The numbered indications of the components or movement directions as “first”, “second”, “third” etc. have herein been selected purely randomly so as to differentiate the components or the movement directions amongst one another, and can also be selected in an arbitrarily different manner. Hence these entail no hierarchy of significance.
(29) Equivalent embodiments of the parameters, components or functions which are described herein and which appear to be evident to a person skilled in the art in light of this description are encompassed herein as if they were explicitly described. Accordingly, the scope of the protection of the claims is also to include equivalent embodiments. Features which are indicated as optional, advantageous, preferred, desired or similarly denoted “can”-features are to be understood as optional and as not limiting the protective scope.
(30) The described embodiments are to be understood as illustrative examples and no not represent an exhaustive list of possible alternatives. Every feature which has been disclosed within the framework of an embodiment can be used alone or in combination with one or more other features independently of the embodiment, in which the features have been described. Whilst at least one embodiment is described and shown herein, modifications and alternative embodiments which appear to be evident to a person skilled in the art in the light of this description are included by the protective scope of this disclosure. Furthermore the term “comprise” herein is neither to exclude additional further features or method steps, nor does “one” exclude a plurality.
(31) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.