Diverter downhole tool and associated methods
11339622 · 2022-05-24
Assignee
Inventors
Cpc classification
E21B7/061
FIXED CONSTRUCTIONS
E21B21/103
FIXED CONSTRUCTIONS
International classification
E21B21/10
FIXED CONSTRUCTIONS
E21B23/00
FIXED CONSTRUCTIONS
Abstract
A downhole tool having a diverter component for directing fluids in different directions within a wellbore. The diverter component has an outer pipe which forms part of the downhole string. The pipe has a through channel and holes through the wall of the pipe. Within the pipe is a sleeve which can be moved. In one position, the sleeve blocks the wall holes and allows fluid to pass through the channel of the pipe. The diverter component may be used in conjunction with packers to seal off sections of the wellbore. The diverter and packer assembly could be used to introduce acid into particular portions of the wellbore.
Claims
1. A downhole string assembly comprising: an upper packer; a diverter component attached to and below the upper packer, the diverter component comprising: an outer pipe having a pipe wall forming a pipe channel with a pipe-channel inlet and a pipe-channel outlet, and wherein the wall comprises one or more pipe-wall holes configured to allow fluid to pass between the pipe-channel interior and the pipe-channel exterior; a configurable component, the configurable component being moveable between a through-channel configuration and a through-wall configuration, wherein: in the through-channel configuration, the configurable component is positioned to occlude the wall holes of the outer pipe and to allow fluid flow through the pipe channel; and in the through-wall configuration, the configurable component is configured to occlude the pipe channel and to allow fluid flow through the pipe wall holes; and a lower packer, the lower packer configured to receive fluid delivered through the diverter component when in the through-channel configuration, wherein the diverter and the lower packer are configured such that: in response to rotation of the string in a first direction, the lower packer is configured first to set, and then the diverter is configured to move to the through-wall configuration; and in response to rotation of the string in a second opposite direction, the diverter is configured first to move to the through-channel configuration and then the lower packer is configured to unset to allow the string to be moved within the wellbore.
2. The downhole string assembly according to claim 1, wherein the upper packer is a compression set packer.
3. A downhole string component comprising: an outer pipe formed by a first pipe component and a second pipe component, the first and second pipe components being rotatable relative to each over about the diverter axis, the outer pipe being configured to provide a pipe wall forming a pipe channel with a pipe-channel inlet and a pipe-channel outlet, and wherein the wall comprises one or more pipe-wall holes configured to allow fluid to pass between the pipe-channel interior and the pipe-channel exterior; an inner sleeve, the inner sleeve being configured within the outer pipe and to have a screw engagement with the first pipe component of the outer pipe and a sliding engagement with the second pipe component, and being moveable between a through-channel configuration and a through-wall configuration based on rotation between the first and second components, wherein: in the through-channel configuration, the inner sleeve is positioned to occlude the wall holes of the outer pipe and to allow fluid flow through the pipe channel; and in the through-wall configuration, the inner sleeve is configured to occlude the pipe channel and to allow fluid flow through the pipe wall holes.
4. The downhole string component of claim 3 wherein the inner sleeve is rigid.
5. The downhole string component according to claim 3 wherein the inner sleeve comprises a sleeve wall has one or more sleeve-wall holes and wherein the sleeve wall is configured to occlude the pipe holes in the through-channel configuration, and the sleeve-wall holes are configured to align with the pipe holes in the through-wall configuration.
6. The downhole string component according to claim 3 wherein the inner sleeve comprises a plug positioned towards a lower end, wherein the plug is configured to occlude the pipe-channel outlet in the through-wall configuration.
7. The downhole string component according to any claim 3 wherein the outer pipe comprises one or more vents which are open in both through-channel and through-wall configurations and are configured to allow fluid communication between the pipe-channel interior and the pipe-channel exterior.
8. The downhole string component according to claim 7, wherein the vents are sealable by plugs.
9. The downhole string component according to claim 3 wherein the inner sleeve comprises a sleeve wall forming a sleeve channel with a sleeve channel inlet and a sleeve channel outlet.
10. The downhole string component according to claim 3 wherein the inner sleeve comprises a sleeve wall having sleeve-wall holes and wherein the sleeve wall is configured to occlude the pipe holes in the through-channel configuration, and the sleeve-wall holes are configured to align with the pipe holes in the through-wall configuration.
11. The downhole string component according to claim 3 wherein the inner sleeve and the outer pipe comprise complementary annular surfaces within the pipe channels, the annular surfaces being arranged at an angle to the pipe axis such that: when the complementary annular surfaces abut by moving the inner sleeve within the pipe along the pipe axis, the pipe channel is occluded; and when the complementary annular surfaces are spaced apart by moving the inner sleeve within the pipe along the pipe axis, fluid flow is allowed through the pipe channel.
12. The downhole string component according to claim 3 wherein the sleeve comprises sleeve outlets located on surfaces which lie parallel to the diverter axis.
13. A method of using a downhole string to introduce an acid treatment, the string comprising an upper packer, a diverter and a lower packer positioned below the diverter, wherein the diverter is configurable between a through-channel configuration and a through-wall configuration, wherein: in the through-channel configuration, fluid flow is allowed through the string; and in the through-wall configuration, the fluid flow in the string is diverted into the annulus above the lower packer by the diverter, the method comprising: lowering a string into a wellbore in a through-channel configuration to a first position, when in the first position: rotating the string in a first direction to first configure the lower packer to set and to configure the diverter from the through-channel configuration to the through-wall configuration; introducing acid into the annulus after the diverter has been configured to the through-wall configuration and after the upper packer has been set; and rotating the string in a second opposite direction to move the diverter to the through-channel configuration and to unset the lower packer to allow the string to be moved within the wellbore.
14. The method of claim 13, wherein the method comprises setting the upper packer when the lower packer is set; and wherein acid is introduced into the annulus after the diverter has been configured to the through-wall configuration and after the upper packer has been set.
15. The method according to claim 13, wherein the acid comprises hydrochloric acid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various objects, features and advantages of the invention will be apparent from the following description of particular embodiments of the invention, as illustrated in the accompanying drawings. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of various embodiments of the invention. Similar reference numerals indicate similar components.
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) Introduction
(8) For some time, the problem of holding a column of fluid (regardless of the specific fluids) has been an issue. In addition, it has been difficult to ensure that, when fluid is introduced into a well, it reaches the desired spot. The equipment may also have to be emptied in order to move the string and reset, thus losing that column of fluid downhole.
(9) The inventors have realized that using a diverter sub may be used to redirect fluids (e.g. acid) between flowing along the string and flowing out into the annulus formed between the string and the wellbore.
(10) The diverter sub may be run above any completion or service packer. The device is typically run in the through-channel position, with the device open through to the bottom. This would allow the operator to manipulate any equipment below the diverter (e.g. hydraulically-activated equipment). Hydraulically-activated equipment may include hydraulic hold-downs or buttons and/or hydraulic set packers.
(11) Once the equipment is in correct position in the wellbore, rotation of the tubing in either the left- or right-hand direction will open the diverter to the annulus and close the diverter to the bottom. The acid can now be pumped into the formation without losing it downhole. The device can then be rotated to the closed position and opened to the bottom. The device can now be moved to a new position in the wellbore and acidizing can commence in the new position.
(12) The present technology relates to a downhole tool for directing fluids in different directions, and in particular a tool which could be used to direct acid to a particular point in the formation/wellbore. The idea is to have a diverter component which has an outer pipe which forms part of the downhole string. The pipe has a through channel and also holes through the wall of the pipe. Within the pipe is a sleeve which can be moved.
(13) In one position, the sleeve blocks the wall holes and allows fluid to pass through the channel of the pipe. In this position, the diverter can be used to control a packer (or another hydraulically controlled tool) positioned below the diverter. The packer would be used to seal off sections of the wellbore (e.g. for an acid treatment).
(14) When the packer is set at the right level within the bore, the sleeve is moved to a second position which seals the channel but opens the holes in the pipe wall. Then acid could be pumped into the formation. When this is done, the sleeve could be moved to the first position again to move the packer and the process could be performed again. This helps having to have multiple runs in and out of the bore. It also helps control where the acid is directed within the wellbore.
(15) Various aspects of the invention will now be described with reference to the figures. For the purposes of illustration, components depicted in the figures are not necessarily drawn to scale. Instead, emphasis is placed on highlighting the various contributions of the components to the functionality of various aspects of the invention. A number of possible alternative features are introduced during the course of this description. It is to be understood that, according to the knowledge and judgment of persons skilled in the art, such alternative features may be substituted in various combinations to arrive at different embodiments of the present invention.
(16) Acid Treatment
(17)
(18) A downhole string assembly 100 in this case comprises:
(19) an upper packer 101;
(20) a diverter 102 attached to the upper packer 101, the diverter 102 being configured such that:
(21) in a through-channel configuration, a configurable component is positioned to occlude wall holes of the diverter 102 and to allow fluid flow through the diverter within a channel inside the string 190; and
(22) in a through-wall configuration, the configurable component is configured to occlude (e.g. block or seal) the string channel and to allow fluid flow from the tubing to flow out into the wellbore annulus 196; and
(23) a lower packer 103, the lower packer 103 configured to receive fluid delivered through the diverter 102 when in the through-channel configuration.
(24) In this case, the diverter 102 comprises:
(25) an outer pipe having a pipe wall forming a pipe channel with a pipe-channel inlet and a pipe-channel outlet, and wherein the wall comprises one or more pipe-wall holes configured to allow fluid to pass between the pipe-channel interior and the pipe-channel exterior; and
(26) a configurable component, the configurable component being moveable between a through-channel configuration and a through-wall configuration.
(27) In this case, the formation 197 comprises a number of fissures, some of which are relatively open 193 providing a free flow of material and some of which are relatively tight 192. In this context, “tight” refers to a relatively impermeable reservoir rock formation from which hydrocarbon production is difficult. Reservoirs can be tight because of smaller grains or matrix between larger grains, or they might be tight because they consist predominantly of silt- or clay-sized grains, as is the case for shale reservoirs. Stimulation of tight formations can result in increased production from formations that previously would have been abandoned or produced uneconomically.
(28) In this situation, the user wishes to stimulate the relatively tight region of the formation with acid, but they do not wish to lose acid either down the bore hole or into the relatively open regions of the formation 193. It will be appreciated that the open regions may be open due to inherent geology or due to previous stimulation efforts.
(29) As shown in
(30) When the lower packer 103 is at the correct level, the lower packer 103 is then activated forming a seal towards the bottom of the string 190 and the wellbore 195, as shown in
(31) The diverter 102 is also reconfigured from a through-channel configuration to a though-wall configuration as shown in
(32) Then the upper packer 101 is set to seal the annulus above the diverter 102. This means that any material introduced into the annulus by the diverter 102 will be constrained between the seals formed by the upper and lower packers. 101, 102
(33) In this case, the upper packer 101 is a compression set packer which is set by lowering the top of the string and the compression force of the string acting against the set lower packer 103 sets the upper packer 101.
(34) After the upper and lower packers have been set, as shown in
(35) After the stimulation, the string 191 is lifted as shown in
(36) As the diverter 102 is in the through-channel configuration the string can be moved up and down the string within the bore while minimizing pressure differentials along the wellbore. For example, at this stage, it may be desirable not to swab the lower region of the wellbore.
(37) The assembly may then be recovered (e.g. to surface 194) or reset in a different position. For example, the assembly may be positioned next to another tight region of the formation. Then the packers may be reset, and the diverter 102 configured to a through-wall configuration for further acid injections. This may be repeated as many times as is required without running the string out of the wellbore.
(38) Rotation-Set Diverter Sub
(39)
(40) In this case, the diverter comprises:
(41) an outer pipe 281 formed by a first pipe component 211 and a second pipe component 212, the first and second pipe components being rotatable relative to each over about the diverter axis 280, the outer pipe being configured to provide a pipe wall forming a pipe channel with a pipe-channel inlet 213 and a pipe-channel outlet 214, and wherein the wall comprises one or more pipe-wall holes 231 configured to allow fluid to pass between the pipe-channel interior and the pipe-channel exterior (e.g. into the annulus 296 of the wellbore 295);
(42) an inner sleeve 212, the inner sleeve being configured within the outer pipe 281 and to have a screw engagement 221a,b with the first pipe 211 component of the outer pipe and a sliding engagement with the second pipe component 212, and being moveable between a through-channel configuration and a through-wall configuration based on rotation between the first and second components, wherein: in the through-channel configuration, the inner sleeve 220 is positioned to occlude the wall holes 231 of the outer pipe and to allow fluid flow through the pipe channel; and in the through-wall configuration, the inner sleeve 220 is configured to occlude the pipe channel and to allow fluid flow through the pipe wall holes 231.
(43) That is, the diverter 202, in this case, comprises three rigid components which are moveable with respect to each other: the first pipe component 211 (hatched with horizontal lines); the second pipe component 212 (hatched with fine diagonal lines); and the sleeve 220 (hatched with thick diagonal lines).
(44) The first pipe component 211 is rotatably engaged with the second pipe component 212 to allow relative rotation of the first and second pipe components about the diverter or string axis 280. The sleeve 220 engages with both the first and second pipe components 211, 212 and is configured to be translated up and down the diverter axis 280 based on the relative rotation of the first and second pipe components 211, 212.
(45) In
(46) In this case, the sleeve 220 comprises a screw portion 221a which is configured to engage with a complementary screw portion 221b of the upper first pipe component 211. In this case, the sleeve screw portion 221a faces inwards towards the diverter axis 280 and the first pipe component screw portion 221b faces outwards away from the diverter axis 280. This means that the top of the sleeve 220 is positioned radially between the first and second pipe components 211, 212.
(47) In this case, the sleeve 220 further comprises a hole portion with one or more holes 222, in this case, positioned below the sleeve screw portion 221a. In the open configuration, the holes 222 are configured not to align with corresponding through-wall holes 231 in the second pipe component. This prevents fluid 299 within the pipe escaping into the annulus 296 through the through-wall holes 231 in the second pipe component.
(48) In this case, both the sleeve holes 222 and the through-wall holes 231 are mounted in surfaces which are aligned with (e.g. parallel to) the diverter axis.
(49) In this case, the sleeve 220 further comprises one of more lugs (not shown), configured to engage with one or more corresponding slots in the second pipe components, the engaged lug and slot arrangement guides the sleeve up and down within the pipe as the first components is rotated with respect to the lower component. This rotation moves the sleeve via the engaged screw portions. The slot may be configured to align with the diverter axis. It will be appreciated that, in other embodiments, the slot may be in the sleeve and the lug may protrude from the second pipe portion.
(50) The sleeve 220 further comprises one or more sleeve outlets 223 configured to allow fluid to exit the sleeve portion into the pipe channel and towards the diverter outlet 214. In this case, the sleeve outlets 223 are located on surfaces which lie parallel to the diverter axis 280 (e.g. vertical surfaces when the diverter is held upright as shown in
(51) At the bottom of the sleeve 224, in this case, there is provided a plug portion. In the through-channel configuration (see
(52) As shown in
(53) In
(54) In
(55) That is, the sleeve and the outer pipe comprise complementary annular surfaces 226a,b, the annular surfaces being arranged at an angle to the pipe axis such that:
(56) when the complementary annular surfaces abut by moving the inner sleeve within the pipe along the pipe axis, the pipe channel is occluded; and
(57) when the complementary annular surfaces are spaced apart by moving the inner sleeve within the pipe along the pipe axis, fluid flow is allowed through the pipe channel.
(58) In this case, the annular surfaces 226a,b are angled downwardly and inwardly which may help seat the plug and provide a better seal.
(59) It will be appreciated that the diverter 202 is configured such that rotating the first pipe component 211 in one direction moves the sleeve 220 down and the rotating in the opposite direction moves the sleeve 220 up. Because the sleeve 220 and both pipe components 211, 212 are fully mechanically engaged (e.g. the position of the sleeve 220 is completely dependent on the relative rotation of the upper and lower pipe components 211, 212 rather than, for example, flow rate within the pipe), the user may be able to more accurately and reproducibly control the configuration of the sleeve 220 within the pipe by rotating the string from the surface. This may allow the user to configure more accurately the diverter to be in a through-channel configuration or in a through-wall configuration or in a particular intermediate configuration.
(60)
(61) Like the embodiment of
(62) an outer pipe 381 formed by a first pipe component 311 and a second pipe component 312, the first and second pipe components being rotatable relative to each over about the string or diverter axis 380, the outer pipe 313 being configured to provide a pipe wall forming a pipe channel with a pipe-channel inlet 313 and a pipe-channel outlet 314, and wherein the wall comprises one or more pipe-wall holes 331 configured to allow fluid to pass between the pipe-channel interior and the pipe-channel exterior (e.g. into an annulus between the diverter or string and the wellbore);
(63) an inner sleeve 320, the inner sleeve being configured within the outer pipe 381 and to have a screw engagement 321a,b with the first pipe component 311 of the outer pipe and a sliding engagement with the second pipe component 312, and being moveable between a through-channel configuration (see
(64) That is, the diverter component 302 comprises three rigid components which are moveable with respect to each other: the first pipe component 311; the second pipe component 312; and the sleeve 320.
(65)
(66) Also like the previous embodiment, the sleeve 320 comprises one or more one or more sleeve outlets 323 configured to allow fluid to exit the sleeve into the pipe channel above the sleeve plug 324. In this case, the sleeve outlets 323 are located on surfaces which are aligned (e.g. lie parallel to) the diverter axis (e.g. vertical surfaces when the diverter is held upright as shown in
(67) In this case, at the position of the sleeve outlets 323, the outer diameter of the sleeve 320 is less than the inner diameter of the second pipe component 312 with a gap in between. In this case, the outer diameter of the sleeve 320 is less than the inner diameter of the second pipe component 312 regardless of whether the sleeve is in the through-channel configuration (
(68) Unlike the previous embodiment, the pipe 313 of the embodiment of
(69) In the through-channel configuration of
(70) In this embodiment 302, the vents 332 are located towards the bottom of the diverter and above the pipe outlet 314. When the diverter is in the through-wall configuration (see
(71) The vents may be plugged with plugs at surface. The vents may be angled such inwards and downwards. This may help flow down through the string to be directed through the channel when the diverter is in the through-channel configuration. The vents may be positioned above, below or to the side of the sleeve outlets on one or both of the through-channel and through-wall configurations. This may help reduce the risk of material being injected directly into the vents by the sleeve outlets.
(72) In this case, the plug comprises a protrusion which is configured to insert into the diverter outlet 314. This may help occlude the diverter channel outlet 314. The second pipe component in this case comprises seals on the vertical surfaces (e.g. aligned with or parallel to the diverter axis 380) to seal against the sides of the protrusion to provide a better seal. The current seal configuration may comprise a molyglass Teflon Vee Seal. There are options for the tool to use bonded seals, standard nitrile material or high temperature materials. This may then allow the equipment to be run in other applications.
(73) Compression-Set Diverter Sub
(74)
(75) In this case the diverter comprises:
(76) an outer pipe 481 formed by first 411 and second 412 pipe components, the first and second pipe 411, 412 components being telescopically engaged along the diverter axis 480 and forming a pipe channel with a pipe-channel inlet 413 and a pipe-channel outlet 414,
(77) wherein the second component comprises one or more pipe-wall holes 431 configured to allow fluid to pass between the pipe-channel interior and the pipe-channel exterior (e.g. into a wellbore annulus);
(78) and wherein the first component comprises an inner sleeve 420, the inner sleeve 420 being configured to have a telescopic engagement with the second component 412, and being moveable between a through-channel configuration and a through-wall configuration based on movement of the first component relative to the second component along the diverter axis, wherein: in the through-channel configuration, the inner sleeve is positioned to occlude the wall holes of the second component and to allow fluid flow through the pipe channel; and in the through-wall configuration, the inner sleeve is configured to occlude the pipe channel and to allow fluid flow through the pipe wall holes.
(79) Unlike the embodiments of
(80) The first pipe component 411 is telescopically engaged with the second pipe component 412 to allow relative translation or movement of the first and second pipe components along the diverter or string axis 480. The sleeve 420 engages with the second pipe component 412 and is configured to be translated up and down the diverter axis 480 based on the relative compression and extension of the diverter 402 along the diverter axis 480.
(81) The first component 411 comprises three portions: a head portion 411a which has a large outer diameter for engaging with a biasing spring; a waisted portion 411b which is configured to slide into and out of the second pipe component as the diverter is moved between the through-wall and through-channel configurations; and the sleeve portion 420 which is positioned within the second pipe component in both the through-wall and through-channel configurations.
(82) The outer diameter of the sleeve portion 420 is larger than that of the waisted portion 411b. This waisted portion 411b slides within a seal with an inner collar at the top of the second pipe component. When the diverter is extended along the diverter axis the first component can not be pulled apart from the second component because the sleeve portion is too wide to pass through the collar.
(83) In this case, the diverter is biased towards the extended through-channel configuration by means of a spring 487. This spring is positioned around the outside of the channel wall between the top of second component 412, below a wider head portion 411a of the first component 411 and around the waisted portion 411b. It will be appreciated that other biasing mechanism may be used.
(84) The biasing mechanism means that, in this embodiment, the diverter can be put in the through-wall configuration only by compressing the diverter along the diverter axis. Generally, this means that a lower packer will first need to be set before set-down pressure can be applied from the surface in order to inject material into the annulus. It will be appreciated that other embodiments may be biased towards the through-channel configuration (e.g. by having the wall holes of the second component towards the top).
(85) In
(86) In this case, the sleeve 420 further comprises a hole portion with one or more holes 422. In the through-channel configuration, the holes 422 are configured not to align with corresponding through-wall holes 431 in the second pipe component. This prevents fluid 499 within the pipe escaping into the annulus through the through-wall holes 431 in the second pipe component.
(87) In this case, both the sleeve holes 422 and the through-wall holes 431 are mounted in surfaces which are aligned with (e.g. parallel to) the diverter axis.
(88) The sleeve 420 further comprises one or more sleeve outlets 423 configured to allow fluid to exit the sleeve portion into the pipe channel and towards the diverter outlet 414. In this case, the sleeve outlets 423 are located on surfaces which lie parallel to the diverter axis 480 (e.g. vertical surfaces when the diverter is held upright as shown in
(89) At the bottom of the sleeve, in this case, there is provided a plug portion 424. In the through-channel configuration (see
(90) As shown in
(91) In
(92) In this case, the sleeve and the outer pipe comprise complementary annular surfaces, the annular surfaces being arranged at an angle to the pipe axis such that:
(93) when the complementary annular surfaces abut by moving the inner sleeve within the pipe along the pipe axis, the pipe channel is occluded; and
(94) when the complementary annular surfaces are spaced apart by moving the inner sleeve within the pipe along the pipe axis, fluid flow is allowed through the pipe channel.
(95) In this case, the annular surfaces are angled downwardly and inwardly which may help seat the plug and provide a better seal.
(96) It will be appreciated that the diverter of
(97)
(98) In this case, the diverter 402 is connected to a spacer 404 which, in this case, is a pipe. This pipe spacer allows the straddle between the seal formed by the upper packer and the seal formed by the lower packer to be adjusted easily by selecting the pipe spacer with the appropriate length. For example, if the user wished to inject acid along a particular length of the wellbore, they would select a spacer to ensure that the upper and lower packers could be positioned just above and just below that particular length of wellbore, thereby allowing a targeted acid treatment.
(99) In this case, the lower packer is configured to be set by positioning the packer in place, then lifting the string making a partial turn (e.g. a ¼ turn) and then setting down.
(100) The upper packer is a compression-set packer. In this case, the upper packer has a greater set-down force than the diverter set-down force so that as more weight is applied to the string, the diverter sets (compresses to the through-wall configuration) before the upper packer sets. In this case, the diverter is configured to set at 2,000 lbs (around 9,000 N) and the packer is configured to set at 9,000 lbs (40,000 N).
(101) Other Options
(102) The upper packer may be a rotation-set packer.
(103) The threading of the complementary screw portions of the diverter may be right-handed or left-handed. The rotation setting of the lower packer may be right-handed or left-handed.
(104) The examples shown above have been vertical wellbores. It will be appreciated that this technology may be applied to horizontal wells.
(105) Although the present invention has been described and illustrated with respect to preferred embodiments and preferred uses thereof, it is not to be so limited since modifications and changes can be made therein which are within the full, intended scope of the invention as understood by those skilled in the art.