Mixer arrangement and a method of mixing for after-treatment of exhaust gas
11739676 · 2023-08-29
Assignee
Inventors
- Sauli Halonen (Oulunsalo, FI)
- Tuomas TYNI (Oulunsalo, FI)
- Jukka KURIKKA (Oulunsalo, FI)
- Juha Karhu (Oulunsalo, FI)
Cpc classification
B01F2025/931
PERFORMING OPERATIONS; TRANSPORTING
B01D53/9418
PERFORMING OPERATIONS; TRANSPORTING
B01F25/102
PERFORMING OPERATIONS; TRANSPORTING
B01F2025/913
PERFORMING OPERATIONS; TRANSPORTING
B01D53/9431
PERFORMING OPERATIONS; TRANSPORTING
B01D53/9477
PERFORMING OPERATIONS; TRANSPORTING
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/3131
PERFORMING OPERATIONS; TRANSPORTING
F01N2610/1453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/103
PERFORMING OPERATIONS; TRANSPORTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F23/213
PERFORMING OPERATIONS; TRANSPORTING
B01F25/10
PERFORMING OPERATIONS; TRANSPORTING
B01F25/313
PERFORMING OPERATIONS; TRANSPORTING
F01N13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mixer arrangement for aftertreatment of exhaust gas including a housing configured to form a cavity including a center flow channel in which the exhaust gas flows; and at least one side inlet arrangement configured to allow the exhaust gas to enter the center flow channel from the sides thereof and configured to cause an advancing center flow in the center flow channel and a rotating flow around or on the edges of the center flow in the center flow channel; wherein the at least one side inlet arrangement contains at least a pair of side inlet pipes on the side of the center flow channel.
Claims
1. A mixer arrangement for aftertreatment of exhaust gas, comprising: a housing configured to form a cavity comprising a center flow channel pipe inside the housing in which the exhaust gas flows; and at least one side inlet arrangement configured to allow the exhaust gas to enter the center flow channel pipe from a side thereof and configured to cause an advancing center flow in the center flow channel pipe and a rotating flow around or on edges of the advancing center flow in the center flow channel pipe; wherein the at least one side inlet arrangement comprises at least a pair of side inlet pipes on the side of the center flow channel pipe; and the mixer arrangement further comprising one or more holes defined by the center flow channel pipe, configured to feed exhaust gas to the advancing center flow in the center flow channel pipe.
2. The mixer arrangement of claim 1, further comprising at least one flow guide element within the center flow channel pipe.
3. The mixer arrangement of claim 2, wherein the at least one flow guide element comprises a perforated cone element.
4. The mixer arrangement of claim 2, wherein the at least one flow guide element comprises at least one funnel element positioned substantially at the level of the at least one side inlet arrangement.
5. The mixer arrangement of claim 2, wherein the at least one flow guide element comprises at least one ring-like element.
6. The mixer arrangement of claim 2, wherein the at least one flow guide element comprises guide plates dividing the center flow channel pipe.
7. The mixer arrangement of claim 2, wherein the at least one flow guide element comprises curved fins in a circular configuration.
8. The mixer arrangement of claim 2, wherein the at least one flow guide element comprises fins protruding towards a centerline of the center flow channel pipe.
9. The mixer arrangement of claim 1, comprising a plurality of side inlet arrangements.
10. The mixer arrangement of claim 1, wherein the side inlet pipes of any of the side inlet arrangements are positioned on opposite sides of the center flow channel pipe.
11. The mixer arrangement of claim 1, wherein the side inlet pipes of any of the side inlet arrangements are positioned in an offset position from a centerline of the center flow channel pipe.
12. The mixer arrangement of claim 1, wherein the side inlet pipes of any of the side inlet arrangements are perpendicular with respect to an advancing center flow direction in the center flow channel pipe.
13. The mixer arrangement of claim 1, wherein the side inlet pipes of any of the side inlet arrangements are at an angle with respect to an advancing center flow direction in the center flow channel pipe and/or at an angle with respect to a plane perpendicular to the advancing center flow direction in the center flow channel pipe.
14. The mixer arrangement of claim 1, further comprising an injector element configured to inject a reactant into the advancing center flow and the rotating flow in the center flow channel.
15. The mixer arrangement of claim 14, wherein the reactant comprises urea or ammonia.
16. An apparatus for aftertreatment of exhaust gas, comprising: the mixer arrangement of claim 1; and further comprising at least one of the following upstream of the mixer arrangement: a diesel oxidation catalyst, DOC, substrate; and a diesel particulate filter, DPF.
17. The apparatus of claim 12, further comprising a selective catalytic reduction, SCR, substrate downstream of the mixer arrangement.
18. An engine system, comprising the mixer arrangement of claim 1.
19. A method of mixing for aftertreatment of exhaust gas, comprising: guiding at least a part of the exhaust gas into a center flow channel pipe inside the housing through at least one side inlet arrangement comprising at least a pair of side inlet pipes on a side of the center flow channel pipe in order to form an advancing center flow in the center flow channel pipe and a rotating flow on edges on or around the advancing center flow in the center flow channel pipe; injecting a reactant with an injection element into the advancing center flow in the center flow channel pipe; mixing the reactant with the advancing center flow in the center flow channel pipe; and feeding exhaust gas to the advancing center flow in the center flow channel pipe with one or more holes defined by the center flow channel pipe.
20. The method of claim 19, wherein the reactant comprises urea or ammonia.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Some example embodiments will be described with reference to the accompanying figures, in which:
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DETAILED DESCRIPTION
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(18) The exhaust aftertreatment apparatus 120 that receives the exhaust gas from the engine 110 over the connection 115. In an embodiment, the apparatus 120 comprises a catalytic converter, such as diesel oxidation catalyst (DOC) device 121, a mixer 122 and a selective catalytic reduction (SCR) device 123. The devices 121-123 are in an embodiment implemented within the same housing of the apparatus 120 but at least one of the devices 121, 123 may also be placed outside the housing of the apparatus 120. A connection 124 for receiving reactant for the mixer 122 is also disclosed. The apparatus 120 may further comprise devices not shown in FIG. 1, such as a doser for the reactant, a storage for the reactant (such as urea or ammonia), gas flow guides and connections within the apparatus 120.
(19) Catalytic converters (diesel oxidation catalysts or DOC's) 121 are typically used in an exhaust system to convert undesirable gases such as carbon monoxide and hydrocarbons from engine's exhaust into carbon dioxide and water. DOC's may have different configurations. The substrates used in catalytic converters preferably include a catalyst.
(20) A diesel particulate filter (DPF) may also be implemented together or alternatively to the DOC 121 in an exhaust system to remove particulate matter (e.g., carbon based particulate matter such as soot) from the exhaust. DPF's can have a variety of known configurations.
(21) The selective catalytic reduction (SCR) catalyst device 123 is typically used in an exhaust system to remove undesirable gases such as nitrogen oxides (NOx) from the engine's emissions. SCR's are capable of converting NOx to nitrogen and oxygen in an oxygen rich environment with the assistance of reactants such as urea or ammonia, which are injected into the exhaust gas upstream of the SCR device 123.
(22) A mixer 122 is configured to receive exhaust gas from the engine 110 over connection 115, which gas is possibly run through a DOC 121 or DPF, as disclosed above. The mixer 122 receives also reactant, such as diesel exhaust fluid (DEF), over the connection 124, the reactant commonly referred to as AdBlue that is an aqueous urea solution made with 32.5% high-purity urea and 67.5% deionized water. DEF may be used as a consumable in selective catalytic reduction (SCR) in order to lower NOx concentration in the diesel exhaust emissions from diesel engines. The mixer 122 is configured to mix the exhaust gas and the reactant and also to reduce urea deposits in exhaust pipelines. When SCR process uses DEF, it can cause urea deposits in exhaust pipes, especially in off-road applications using airless DEF injectors. Larger DEF spray droplets might lead to wall wetting and film formation on exhaust pipe inner surfaces, causing deposits when the local temperatures are low. Urea deposit problems have become frequent and critical, and the mixer 122 is configured to keep pipelines clean by evenly distributing the reactant to the exhaust gas in the shortest possible pipe length and avoiding this way the wall wetting and film formation.
(23) The apparatus 120 may also help water evaporation from DEF and ensures optimal reactions with the reactant with no unwanted side effects. The apparatus 120 may be used with all reactant dosers (e.g. urea or ammonia) to achieve even NH3 distribution within the exhaust gas. Further benefit is experienced with airless injectors, which have rather large Sauter mean diameter (SMD) and when the injection must start at low temperatures. An exhaust gas outlet pipe 130 guides the aftertreated exhaust gas from the apparatus 120.
(24) In an embodiment, the apparatus 120 is configured to inject small droplets of reactant, or catalyte, such as urea-water solution, to the exhaust gas flow and causing the reactant to vaporize in an exhaust gas flow channel defined by inner cavity of the apparatus housing and to react with the nitric oxides of the exhaust gas and changing them to plain nitrogen. Such final change to nitrogen takes place in SCR catalysator 123.
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(26) The mixer arrangement further comprises an injector element 210 at an end of the center flow channel 250 configured to inject a reactant, or catalyte, such as urea or ammonia, into the exhaust gas flow, in an embodiment substantially downstream. In an embodiment, the injector element 210 comprises an injector nozzle or nozzles. The mixer arrangement further comprises an exhaust outlet pipe 230 configured to guide the exhaust gas flow onwards from the mixing arrangement, for example into an SCR system.
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(28) The mixer arrangement further comprises at least one side inlet arrangement 251-253. The at least one side inlet arrangement 251-253 comprises at least a pair of inlet pipes on the side of the center flow channel 250. In an embodiment, the side inlet pipes have a circular or rectangular cross-section. In an embodiment, the side inlet pipes are substantially perpendicular to the center flow channel. In a further embodiment, the side inlet pipes of the at least one side inlet arrangement 251-253 are positioned on the opposite sides of the center flow channel 250. In a further embodiment, the side inlet pipes of the at least one side inlet arrangement 251-253 are positioned in an offset position from the center line of the center flow channel 250, i.e. the side inlet pipes are positioned in such a way that the center line thereof does not dissect the center line of the center flow channel 250.
(29) The at least one side inlet arrangement 251-253 is configured to allow at least a part of the exhaust gas to enter the center flow channel 250 from the sides thereof and configured to cause an advancing center flow in the center flow channel 250 and a rotating, or swirling flow, around or on the edges of the center flow in the center flow channel 250. Accordingly, the exhaust gas flow in the center flow channel 250 contains an advancing, and in an embodiment rotating, center flow substantially in the direction of the center flow channel 250 and a rotating flow on the edges thereof, the rotating flow, in an embodiment, also causing the advancing flow in the first direction while it advances to have a rotating flow component.
(30) In an embodiment, the mixer arrangement comprises a plurality of side inlet arrangements 251-253, offset from each other in the longitudinal direction of the center flow channel 250. In an embodiment, the number of side inlet arrangements 251-253 is one, two or three. The mixer arrangement, in an embodiment, further comprises inlet holes 258 formed into the side of the pipe forming the center flow channel to allow at least some of the exhaust gas to enter the center flow channel 250. The inlet holes 258 are configured to lower the pressure opposing the flow of the exhaust gas through mixer arrangement and/or to allow raw exhaust gas, i.e. exhaust gas that has not yet cooled due to vaporizing the injected urea, into the center flow channel in order to improve mixing and urea vaporization.
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(38) The mixer arrangement further comprises at least one flow guide element 264,266. In an embodiment, the flow guide element comprises a funnel element 264,266 within the center flow channel. The at least one funnel element is positioned substantially at the level of the at least one side inlet arrangement 251-253 and configured to increase the rotation caused by the flow through the at least one side inlet element 251-253. In an embodiment, the mixer arrangement comprises a plurality of funnel elements 264,266, for example two funnel elements, or a funnel element 264,266 positioned substantially at the level of each side inlet arrangement 251-253.
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(41) As can be seen from
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(43) An example of the dimensions of the mixer arrangement is as follows: In an example situation in which the mixer arrangement is used with an engine with a power of ca. 150-250 kW, the diameter of the center flow channel 250 is between 80 and 120 mm, for example about 100 mm, and the diameter of a side inlet pipe is between 30 and 50 mm, for example about 38 mm.
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(50) Furthermore, in an embodiment, the mixer arrangement of
(51) In a still further embodiment, the mixer arrangement of
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(57) Simultaneously and/or subsequently with steps 2610 and 2620 reactant is injected into the established exhaust gas flow in the center flow channel 250 at step 2630 by the injection element 210. In an embodiment, the reactant is injected downstream from the center inlet opening. The reactant is mixed with the exhaust gas flow in the center flow channel 250 at step 2640. The exhaust gas and reactant mixture exit via the exhaust outlet 230 at step 2650 thus ending the process at step 2660.
(58) Without in any way limiting the scope, interpretation, or application of the claims appearing below, a technical effect of one or more of the embodiments disclosed herein is fitting an effective mixer arrangement in a small space. Another technical effect of one or more of the embodiments disclosed herein is the provision of a mixer arrangement that is easy to manufacture and assemble as the side inlet pipes are easy and cost effective to manufacture compared to conventionally used curved flow guide plates requiring precise cutting. Another technical effect of one or more of the embodiments disclosed herein is the provision of an advancing and swirling flow without a large volume cavity. Another technical effect of one or more of the embodiments disclosed herein is the provision of a mixer arrangement with a robust structure and easy assembly. A still further technical effect of one or more of the embodiments disclosed herein is the provision of a mixer arrangement with scalability in view of different mass flows.
(59) Various embodiments have been presented. It should be appreciated that in this document, words comprise, include and contain are each used as open-ended expressions with no intended exclusivity. If desired, the different functions discussed herein may be performed in a different order and/or concurrently with each other. Furthermore, if desired, one or more of the above-described functions may be optional or may be combined. Although various aspects of the disclosed embodiments are set out in the independent claims, other aspects of the disclosed embodiments comprise other combinations of features from the described embodiments and/or the dependent claims with the features of the independent claims, and not solely the combinations explicitly set out in the claims.
(60) The foregoing description has provided by way of non-limiting examples of particular implementations and embodiments a full and informative description of the best mode presently contemplated by the inventors for carrying out the disclosed embodiments. It is however clear to a person skilled in the art that the disclosed embodiments is not restricted to details of the embodiments presented in the foregoing, but that it can be implemented in other embodiments using equivalent means or in different combinations of embodiments without deviating from the characteristics of the disclosed embodiments.
(61) Furthermore, some of the features of the afore-disclosed example embodiments may be used to advantage without the corresponding use of other features. As such, the foregoing description shall be considered as merely illustrative of the principles of the present disclosure, and not in limitation thereof. Hence, the scope of the disclosed embodiments is only restricted by the appended patent claims.