HERMETICALLY SEALED GLASS ENCLOSURE
20220157684 · 2022-05-19
Assignee
Inventors
- Thomas Zetterer (Landshut, DE)
- Robert Hettler (Kumhausen, DE)
- Antti Määttänen (Tampere, FI)
- Jens Ulrich Thomas (Stralsund, DE)
- Yutaka Onezawa (Otsu-shi, JP)
- Frank Gindele (Schweitenkirchen, DE)
Cpc classification
B81B7/0077
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/16225
ELECTRICITY
H01L23/3142
ELECTRICITY
H01L2924/00014
ELECTRICITY
B23K2101/36
PERFORMING OPERATIONS; TRANSPORTING
H01L2924/00014
ELECTRICITY
International classification
Abstract
A hermetically sealed package includes: a heat-dissipating base substrate configured for dissipating heat from the hermetically sealed package; a cap arranged on the heat-dissipating base substrate, the cap and the heat-dissipating base substrate jointly forming at least a part of the package; at least one functional area hermetically sealed by the package; at least one laser bonding line configured for hermetically sealing the package, the laser bonding line having a height perpendicular to a bonding plane of the laser bonding line.
Claims
1. A hermetically sealed package, comprising: a heat-dissipating base substrate configured for dissipating heat from the hermetically sealed package; a cap arranged on the heat-dissipating base substrate, the cap and the heat-dissipating base substrate jointly forming at least a part of the package, the cap at least partially defining at least one functional area hermetically sealed by the package; and at least one laser bonding line configured for hermetically sealing the package, the laser bonding line being associated with at least one of the cap and the heat-dissipating substrate and having a height perpendicular to a bonding plane of the laser bonding line.
2. The hermetically sealed package of claim 1, wherein at least one of: the heat-dissipating base substrate is made of a material having a thermal conductivity that is high; and a thermal conductivity of the heat-dissipating base substrate is one of at least 100 W/(m*K), at least 150 W/(m*K), and at least 170 W/(m*K).
3. The hermetically sealed package of claim 1, wherein at least one of: the cap comprises a vitreous material, which is one of a glass, a glass ceramic, a silicon, a sapphire, and a combination thereof; and the heat-dissipating base substrate comprises a metallic nitride, which is an aluminum nitride ceramic.
4. The hermetically sealed package of claim 1, wherein the at least one laser bonding line circumferentially surrounds the at least one functional area at a distance therefrom.
5. The hermetically sealed package of claim 1, wherein at least one of: the cap is joined to the heat-dissipating base substrate by the at least one laser bonding line; and the cap and the heat-dissipating base substrate jointly and completely form the hermetically sealed package.
6. The hermetically sealed package of claim 1, wherein the hermetically sealed package is configured for accommodating at least one accommodation item which is one of an electronic circuit, an electronic circuit device, a sensor, and a micro-electromechanical system, wherein at least one of: the at least one functional area is adapted to accommodate the at least one accommodation item; and the at least one accommodation item is arranged on the heat-dissipating base substrate and inside the hermetically sealed package.
7. The hermetically sealed package of claim 6, wherein the at least one functional area is formed as a cavity, the at least one accommodation item comprising a power semiconductor chip, which is selected from the group consisting of a GaN light-emitting diode, a SiC power transistor, a GaAs power transistor, and a GaN power transistor, the power semiconductor chip being arranged inside the cavity.
8. The hermetically sealed package of claim 1, wherein at least one of: the cap is welded to the heat-dissipating base substrate at room temperature during a welding process, and wherein only a negligible amount of heat enters the at least one functional area due to the welding process; and an amount of heat generated by the welding process is kept away from the at least one functional area by the heat-dissipating base substrate.
9. The hermetically sealed package of claim 1, wherein the at least one laser bonding line extends into a material of the cap over the height and on an opposite side of the at least one laser bonding line extends into a material of the heat-dissipating base substrate; and wherein the heat-dissipating base substrate and the cap are fused to one another.
10. The hermetically sealed package of claim 1, further comprising an intermediate substrate which is arranged between the heat-dissipating base substrate and the cap, wherein the heat-dissipating base substrate is joined to the intermediate substrate in a first bonding plane, and the cap is joined to the intermediate substrate in a second bonding plane.
11. The hermetically sealed package of claim 10, wherein a marker is incorporated in at least one of the heat-dissipating base substrate, the intermediate substrate, and the cap.
12. The hermetically sealed package of claim 10, wherein the at least one functional area is formed as an accommodation cavity, wherein at least one of: the cap defines an upper side and a laterally circumferential edge of the at least one functional area, and the heat-dissipating base substrate defines a bottom of the at least one functional area, which together completely enclose the accommodation cavity; the cap defines an upper side of the at least one functional area, and the heat-dissipating base substrate defines a laterally circumferential edge and a bottom of the at least one functional area, which together completely enclose the accommodation cavity; and the cap defines an upper side of the at least one functional area, the intermediate substrate defines a laterally circumferential edge of the at least one functional area, and the heat-dissipating base substrate defines a bottom of the at least one functional area, which together completely enclose the accommodation cavity.
13. The hermetically sealed package of claim 12, wherein the hermetically sealed package formed by at least one of a laterally circumferential edge, a bottom, and an upper side is at least partially transparent for a wavelength range.
14. The hermetically sealed package of claim 1, wherein at least one of the heat-dissipating base substrate and the cap has a thickness of one of less than 500 μm, less than 300 μm, less than 120 μm, and less than 80 μm.
15. The hermetically sealed package of claim 1, wherein the heat-dissipating base substrate defines a bottom of the at least one functional area, wherein the heat-dissipating base substrate has at least a first and a second contact, and wherein the first contact is disposed on the bottom of one of the functional area and a cavity which the at least one functional area forms.
16. The hermetically sealed package according claim 15, wherein the second contact is (a) disposed outside the bottom of one of the functional area and the cavity and (b) electrically connected to the first contact.
17. The hermetically sealed package of claim 1, wherein at least one of: wherein the hermetically sealed package has a size of one of no more than 10 mm×10 mm, no more than 5 mm×5 mm, no more than 2 mm×2 mm, and no more than 0.2 mm×0.2 mm; wherein the cap has a height of no more than 2 mm; and wherein a skirt of the cap has a height of no more than 2 mm.
18. The hermetically sealed package of claim 1, wherein the hermetically sealed package is produced by a method which includes the steps of: providing that the cap is transparent at least in some portions thereof for at least one wavelength range and therefore is a transparent cap, the at least one functional area including a hermetically sealed accommodation cavity enclosed in the hermetically sealed package, the at least one functional area being surrounded by a laterally circumferential edge, a bottom, and an upper side of the hermetically sealed package, the accommodation cavity being configured for accommodating an accommodation item; arranging at least one of the accommodation item on the bottom of the accommodation cavity; arranging the cap on the heat-dissipating base substrate above the accommodation item and thereby creating at least one contact area between the heat-dissipating base substrate and the cap so that the hermetically sealed package has at least one of the contact area; and hermetically sealing the accommodation cavity by forming a laser bonding line along the at least one contact area of the hermetically sealed package.
19. The hermetically sealed package of claim 18, wherein the hermetically sealed package is configured for being used as one of a medical implant, a sensor, and a barometer.
20. A method for providing a hermetically sealed package, the method comprising the steps of: providing at least one of the hermetically sealed package, the hermetically sealed package including a heat-dissipating base substrate and at least one cap, the at least one cap being transparent at least in some portions thereof for at least one wavelength range and therefore being a transparent cap, the hermetically sealed package enclosing a functional area including a cavity, the functional area being surrounded by a laterally circumferential edge, a bottom, and an upper side of the hermetically sealed package, the cavity being an accommodation cavity which is configured for accommodating an accommodation item; arranging at least one of the accommodation item on the bottom of the accommodation cavity; arranging the at least one cap on the heat-dissipating base substrate above the accommodation item and thereby creating at least one contact area between the heat-dissipating base substrate and the at least one cap so that each one of the hermetically sealed package has at least one of the contact area; and hermetically sealing each one of the accommodation cavity by forming a laser bonding line along the at least one contact area of each one of the hermetically sealed package.
21. The method of claim 20, wherein the at least one cap comprises a skirt and a top portion, so that the top portion of the at least one cap defines the upper side and the skirt defines at least a part of the laterally circumferential edge of the accommodation cavity; and wherein the at least one contact area is defined on an end face of the skirt.
22. The method of claim 20, wherein a laser beam is directed around the functional area to form the laser bonding line so that the functional area is hermetically sealed circumferentially along the at least one contact area; wherein at least one of (a) the laser beam is directed circumferentially around multiple times and (b) a plurality of laser bonding lines are formed.
23. The method of claim 20, wherein a plurality of the bottom are defined on the heat-dissipating base substrate for a plurality of the accommodation cavity to be provided; and wherein a plurality of the at least one cap are applied to the heat-dissipating base substrate to form a plurality of the hermetically sealed package with respect to the heat-dissipating base substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0066] The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
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[0084] Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
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[0090] The functional area may implement various tasks, for example it may include an optical receiver or a technical, electro-mechanical, and/or electronic component which is disposed in the functional area 13. It is also possible to implement a plurality of such tasks in the functional area 13. On the upper side, the package 1 is covered by upper substrate 5 or cap 5. The laser welding zone 8 extends into this upper substrate 5.
[0091] Referring to
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[0093] Referring to
[0094] In the embodiment shown in
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[0096] The accommodation item 2, for example a sensor or actuator, is arranged on the bottom 22 of cavity 12, for example glued thereto. Metallic pads 32, 32a for making electrical contact with the accommodation item 2 are provided on either side of the accommodation item. Contacting wires 36, 36a such as bond wires, for example, electrically connect the accommodation item 2 with the contact points 32, 32a. The contact points 32, 32a may be metallic contact areas. Connectors 35, 35a establish an electrical connection to second contacts 34, 34a that are arranged outside cavity 12, so that the accommodation item on base substrate 3 such as a printed circuit board 3 can be contacted from outside. In the present example, the second contacts 34, 34a are arranged on the underside or lower surface of the base substrate 3, thereby allowing the size of the individual package 1 to be kept small. It has to be ensured that the contacting wires 36, 36a are hermetically sealed, for example by applying the second contacts 34, 34a directly on the connectors 35, 35a. The cap 5 is directly joined to the base substrate 3 by laser bonding lines 8. In the present case, two closed circumferential laser welding zones 8 were formed by directing the laser 9 twice around the cavity along contact area 25 or along the outer edges of cap 5, but not on an exactly identical path. Rather, with each revolution around the cavity 12 the laser 9 was directed along a laterally offset path so that two laser welding zones 8 are created next to one another. For example, the micro-welding zones 8 in the present example have dimensions of 5 μm×10 μm or 10 μm×50 μm.
[0097] For example, AF45 may be used as the material for the cap 5. The base substrate 3 may include an AlN ceramic of single-layer design. This is advantageous if cost-efficient fabrication is desired, for example for power semiconductors or for LEDs. The characteristic value of the coefficient of thermal expansion (CTE) of the two in particular different materials of the cap 5 and the base substrate 3 can be selected so as to be matched to one another between the layers. For example, the CTEs may be similar or even identical, in order to have little or no thermal stress at all in the package 1. The CTEs of AF45 and AlN match surprisingly well for the desired application; hardly any thermal stress was determined on the package 1. Si.sub.3N.sub.4 may also be employed as the material for the base substrate. A special feature of the package 1 according to the invention is that the substrate 3 is a highly thermally conductive material, in the embodiments of
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[0099] The joint along bonding line 8 was optionally introduced into relaxed, i.e. non-toughened material of the cap 5 and of the base substrate 3. The base substrate 3 is joined directly to the cap 5, so that no further layer or no further substrate is arranged between the base substrate 3 and the cap 5. The functional area 13 is in the form of a cavity 12. AF45 or 8337b can be used as the material for the cap 5, for example, and the base substrate 3 may be a single-layer or multi-layer AlN ceramic. The vias or contacting feedthroughs 35, 35a are filled, i.e. in particular hermetically sealed.
[0100] Referring to
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[0106] In a step A, a plurality of accommodation items 2 are placed on the base substrate 3, for example soldered to provided contacts 32, 32a (see
[0107] In step B, the glass caps 5 are placed on the base substrate 3 so as to completely form the cavities 12.
[0108] Step C shows the laser welding of the respective accommodation cavities 12, i.e. the sealing of the cavities 12 all around along contact areas 25 and the introduction of the at least one laser bonding line 8 per package 1. For this purpose, a laser unit 15 is directed over the surface of the substrate 3 from above the caps 5, and a focused laser beam 9 is selectively directed to the zones to be joined, that is to the contact areas 25. Once step C of the manufacturing process has been completed, all of the cavities 12 will have been hermetically sealed. It is possible to separate the individual packages 1 from one another by a cutting process, after step C, so as to obtain individual separate packages.
[0109] In step D, the components are separated from one another along separation or cutting lines 10. Optionally, the same laser as for the laser welding in step C may be used for this purpose. However, a conventional cutting technique may also be employed, if this is advantageous.
[0110] It will be apparent to a person skilled in the art that the embodiments described above are meant to be exemplary and that the invention is not limited thereto but may be varied in many ways without departing from the scope of the claims. Furthermore, it will be apparent that irrespective of whether disclosed in the description, the claims, the figures, or otherwise, the features individually define essential components of the invention, even if they are described together with other features. Throughout the figures, the same reference numerals designate the same features, so that a description of features that are possibly only mentioned in one or at least not in conjunction with all figures can also be transferred to such figures with regard to which the feature has not explicitly been described in the specification.
LIST OF REFERENCE NUMERALS
[0111] 1 Hermetically sealed, chemically toughened package
2 Accommodation item
3 Lower substrate, layer, or wafer, base substrate, or lower cover, with good thermal conductivity
5 Upper substrate, layer, or wafer, cover substrate, or upper cover, optically transparent for laser bonding
8 Laser welding zone
9 Focused laser beam
10 Separation or cutting lines
12 Accommodation cavity
13 Functional area
13a Second functional area
14 Edge
[0112] 15 Laser unit for welding and/or cutting
16 Laser pulse impact area
21 Edge of cavity
22 Bottom of cavity
23 Upper side of cavity
25 Contact area
27 Toughened zone or first toughened layer
28 Toughened zone or second toughened layer
29 Toughened zone or third toughened layer
[0113] While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.