PACKAGE CARRIER AND MANUFACTURING METHOD THEREOF
20220159824 · 2022-05-19
Assignee
Inventors
Cpc classification
H05K3/4679
ELECTRICITY
H01L21/486
ELECTRICITY
H01L23/36
ELECTRICITY
H01L21/4853
ELECTRICITY
H05K3/0094
ELECTRICITY
H05K2203/308
ELECTRICITY
H05K1/0204
ELECTRICITY
H05K1/116
ELECTRICITY
H05K3/4644
ELECTRICITY
H05K1/183
ELECTRICITY
H05K3/429
ELECTRICITY
H01L23/49827
ELECTRICITY
International classification
H01L21/48
ELECTRICITY
H01L23/498
ELECTRICITY
H05K1/11
ELECTRICITY
H05K3/00
ELECTRICITY
Abstract
A package carrier includes a circuit structure layer and a heat-conducting element. The circuit structure layer includes a notch portion. The heat-conducting element includes a first heat-conducting portion and a second heat-conducting portion vertically connected to the first heat-conducting portion. The notch portion exposes the first heat-conducting portion, and an outer surface of the second heat-conduction portion is aligned with a side surface of the circuit structure layer.
Claims
1. A package carrier, comprising: a circuit structure layer comprising a notch portion; and a heat-conducting element comprising a first heat-conducting portion and a second heat-conducting portion perpendicularly connected to the first heat-conducting portion, wherein the notch portion exposes the first heat-conducting portion, and an outer surface of the second heat-conducting portion is aligned with a side surface of the circuit structure layer.
2. The package carrier according to claim 1, wherein the circuit structure layer comprises a circuit substrate, and the circuit substrate comprises: a core layer; a first inner circuit layer arranged on one side of the core layer; a second inner circuit layer arranged on the other side of the core layer; a first dielectric layer covering the first inner circuit layer; a first circuit layer disposed on the first dielectric layer; at least one first conductive blind via, wherein the first circuit layer is electrically connected to the first inner circuit layer through the at least one first conductive blind via; a second dielectric layer covering the second inner circuit layer; a second circuit layer disposed on the second dielectric layer; and at least one second conductive blind via, wherein the second circuit layer is electrically connected to the second inner circuit layer through the at least one second conductive blind via.
3. The package carrier according to claim 2, wherein the first heat-conducting portion of the heat-conducting element and the first circuit layer are located on the same plane.
4. The package carrier according to claim 3, wherein the first heat-conducting portion of the heat-conducting element directly contacts the first circuit layer.
5. The package carrier according to claim 2, wherein the circuit structure layer further comprises: a first build-up structure disposed on the first circuit layer of the circuit substrate and electrically connected to the first circuit layer, wherein the first build-up structure comprises a notch portion; and a second build-up structure disposed on the second circuit layer of the circuit substrate and electrically connected to the second circuit layer.
6. The package carrier according to claim 5, wherein the first build-up structure comprises at least one dielectric layer, at least one circuit layer, and at least one conductive blind via, the at least one dielectric layer is located between the at least one circuit layer and the first circuit layer, and the at least one circuit layer is electrically connected to the first circuit layer through the at least one conductive blind via.
7. The package carrier according to claim 5, wherein the second build-up structure comprises at least one dielectric layer, at least one circuit layer, and at least one conductive blind via, the at least one dielectric layer is located between the at least one circuit layer and the second circuit layer, and the at least one circuit layer is electrically connected to the second circuit layer through the at least one conductive blind via.
8. The package carrier according to claim 5, wherein the circuit structure layer further comprises: a first insulating protection layer disposed on the first build-up structure and exposing a part of the first build-up structure; and a second insulating protection layer disposed on the second build-up structure and exposing a part of the second build-up structure.
9. The package carrier according to claim 2, wherein the circuit structure layer further comprises: a conductive via, which at least penetrates the circuit substrate and is electrically connected to the first circuit layer, the first inner circuit layer, the second inner circuit layer and the second circuit layer.
10. The package carrier according to claim 1, wherein a material of the heat-conducting element comprises copper, a conductive metal adhesive or a heat-conducting metal adhesive.
11. A manufacturing method of a package carrier, comprising: providing a circuit substrate, wherein the circuit substrate has a through via; electroplating a heat-conducting material layer on the circuit substrate, wherein the heat-conducting material layer covers an inner wall of the through via; forming a first build-up structure and a second build-up structure respectively on two opposite sides of the circuit substrate, wherein the first build-up structure and the second build-up structure cover the circuit substrate and the heat-conducting material layer, and completely fill the through via; and removing a part of the first build-up structure, a part of the circuit substrate, a part of the heat-conducting material layer, and a part of the second build-up structure to expose the remaining heat-conducting material layer, so as to define a heat-conducting element and form a circuit structure layer comprising a notch portion, wherein the heat-conducting element comprises a first heat-conducting portion and a second heat-conducting portion vertically connected to the first heat-conducting portion, the notch portion exposes the first heat-conducting portion, and an outer surface of the second heat-conducting portion is aligned with a side surface of the circuit structure layer.
12. The manufacturing method of the package carrier according to claim 11, wherein the step of providing the circuit substrate comprises: providing a core layer, a first inner circuit layer and a second inner circuit layer, wherein the first inner circuit layer and the second inner circuit layer are respectively located on two opposite surfaces of the core layer; forming a first dielectric layer and a first copper layer located on the first dielectric layer on the first inner circuit layer, and forming a second dielectric layer and a second copper layer located on the second dielectric layer on the second inner circuit layer; and forming the through via to penetrate the first copper layer, the first dielectric layer, the core layer, the second dielectric layer, and the second copper layer.
13. The manufacturing method of the package carrier according to claim 12, further comprising: before electroplating the heat-conducting material layer on the circuit substrate, forming at least one first blind via and at least one second blind via to respectively expose a part of the first inner circuit layer and a part of the second inner circuit layer; wherein when the heat-conducting material layer is electroplated on the circuit substrate, the heat-conducting material layer further covers the first copper layer and the second copper layer, and completely fills the first blind via and the second blind via; and performing a patterning process on the heat-conducting material layer, the first copper layer, and the second copper layer to form a first circuit layer and a second circuit layer on the first dielectric layer and the second dielectric layer, respectively.
14. The manufacturing method of the package carrier according to claim 13, further comprising: disposing a release film on a part of the first circuit layer before forming the first build-up structure and the second build-up structure respectively on the two opposite sides of the circuit substrate; and removing the part of the first build-up structure, the part of the circuit substrate, the part of the heat-conducting material layer and the part of the second build-up structure by means of routing and lifting off the release film.
15. The manufacturing method of the package carrier according to claim 11, further comprising: forming a first insulating protection layer and a second insulating protection layer respectively on the first build-up structure and the second build-up structure before removing the part of the first build-up structure, the part of the circuit substrate, the part of the heat-conducting material layer, and the part of the second build-up structure.
16. A manufacturing method of a package carrier, comprising: providing a circuit substrate, wherein the circuit substrate comprises a first copper layer and a recess, the first copper layer has an opening, and the opening communicates with the recess; printing a heat-conducting material layer on the circuit substrate, wherein the heat-conducting material layer completely fills the recess and the opening, and is connected to the first copper layer; forming a first build-up structure and a second build-up structure respectively on two opposite sides of the circuit substrate, wherein the first build-up structure and the second build-up structure cover the circuit substrate and the heat-conducting material layer; and removing a part of the first build-up structure, a part of the circuit substrate, a part of the heat-conducting material layer, and a part of the second build-up structure to expose the remaining heat-conducting material layer, so as to define a heat-conducting element and form a circuit structure layer comprising a notch portion, wherein the heat-conducting element comprises a first heat-conducting portion and a second heat-conducting portion vertically connected to the first heat-conducting portion, the notch portion exposes the first heat-conducting portion, and an outer surface of the second heat-conducting portion is aligned with a side surface of the circuit structure layer.
17. The manufacturing method of the package carrier according to claim 16, wherein the step of providing the circuit substrate comprises: providing a core layer, a first inner circuit layer and a second inner circuit layer, wherein the first inner circuit layer and the second inner circuit layer are respectively located on two opposite surfaces of the core layer; forming a first dielectric layer and a first copper layer located on the first dielectric layer on the first inner circuit layer, and forming a second dielectric layer and a second copper layer located on the second dielectric layer on the second inner circuit layer; and forming the opening penetrating the first copper layer and the recess penetrating the first dielectric layer, the core layer and a part of the second dielectric layer.
18. The manufacturing method of the package carrier according to claim 17, further comprising: before forming the first build-up structure and the second build-up structure respectively on the two opposite sides of the circuit substrate, performing a patterning process on the first copper layer and the second copper layer to form a first circuit layer and a second circuit layer respectively, wherein the heat-conducting material layer is connected to the first circuit layer.
19. The manufacturing method of the package carrier according to claim 16, further comprising: forming a first insulating protection layer and a second insulating protection layer respectively on the first build-up structure and the second build-up structure before removing the part of the first build-up structure, the part of the circuit substrate, the part of the heat-conducting material layer, and the part of the second build-up structure.
20. The manufacturing method of the package carrier according to claim 16, wherein a material of the heat-conducting material layer comprises a conductive metal adhesive or a heat-conducting metal adhesive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
[0029]
[0030]
[0031]
DESCRIPTION OF EMBODIMENTS
[0032]
[0033] Next, referring to
[0034] Next, referring to
[0035] Next, referring to
[0036] Next, referring to
[0037] Next, further referring to
[0038] Next, referring to
[0039] Next, referring to
[0040] Afterwards, referring to
[0041] Finally, please refer to
[0042] Here, the heat-conducting element 200a includes a first heat-conducting portion 210a and a second heat-conducting portion 220a vertically connected to the first heat-conducting portion 210a, which means that the shape of the heat-conducting element 200a is, for example, an inverted L shape. It should be noted that the first heat-conducting portion 210a here is embodied by a combination of the first copper layer 124 (please refer to
[0043] In application, please refer to
[0044] Finally, referring to
[0045] In terms of structure, please further refer to
[0046] In detail, the circuit structure layer 100a of this embodiment includes the circuit substrate C, wherein the circuit substrate C includes the core layer 112, the first inner circuit layer 115, the second inner circuit layer 117, the first dielectric layer 122, the first circuit layer 125, the first conductive blind via 123, the second dielectric layer 132, the second circuit layer 135, and the second conductive blind via 133. The first inner circuit layer 115 is configured on one side of the core layer 112. The second inner circuit layer 117 is configured on the other side of the core layer 112. The first dielectric layer 122 covers the first inner circuit layer 115, and the first circuit layer 125 is disposed on the first dielectric layer 122. The first circuit layer 125 is electrically connected to the first inner circuit layer 115 through the first conductive blind via 123. The second dielectric layer 132 covers the second inner circuit layer 117, and the second circuit layer 135 is disposed on the second dielectric layer 132. The second circuit layer 135 is electrically connected to the second inner circuit layer 117 through the second conductive blind via 133. Here, the package carrier 10a further includes a conductive via T, which at least penetrates the circuit substrate C, and is electrically connected to the first circuit layer 125, the first inner circuit layer 115, the second inner circuit layer 117, and the second circuit 135. Specifically, the first heat-conducting portion 210a of the heat-conducting element 200a and the first circuit layer 125 of this embodiment are located on the same plane, and the material of the heat-conducting element 200a is copper, for example.
[0047] Furthermore, the circuit structure layer 100a of this embodiment further includes a first build-up structure B1 and a second build-up structure B2. The first build-up structure B1 is disposed on the first circuit layer 125 of the circuit substrate C and is electrically connected to the first circuit layer 125. The first build-up structure B1 includes a notch portion E1. The second build-up structure B2 is disposed on the second circuit layer 135 of the circuit substrate C and is electrically connected to the second circuit layer 135. Here, the first build-up structure B1 includes a dielectric layer 152, a circuit layer 154, and a conductive blind via 153, wherein the dielectric layer 152 is located between the circuit layer 154 and the first circuit layer 125, and the circuit layer 154 is electrically connected to the first circuit layer 125 through the conductive blind via 153. The second build-up structure B2 includes a dielectric layer 162, a circuit layer 164, and a conductive blind via 163. The dielectric layer 162 is located between the circuit layer 164 and the second circuit layer 135, and the circuit layer 164 is electrically connected to the second circuit layer 135 through the conductive blind via 163.
[0048] In addition, the circuit structure layer 100a of this embodiment further includes a first insulating protection layer 170 and a second insulating protection layer 180. The first insulating protection layer 170 is disposed on the first build-up structure B1 and exposes part of the first build-up structure B1. The second insulating protection layer 180 is disposed on the second build-up structure B2 and exposes part of the second circuit layer 164 of the second build-up structure B2.
[0049] In short, the first heat-conducting portion 210a of the heat-conducting element 200a of this embodiment is embedded in the circuit structure layer 100a, and the heat-generating element 300 can be directly disposed on the first heat-conducting portion 210a or fixed on the first heat-conducting portion 210a through an insulating adhesive layer (not shown), such that the heat generated by the heat-generating element 300 can be transferred to the outside through the second heat-conducting portion 220a. Furthermore, since the second heat-conducting portion 220a of the heat-conducting element 200a is attached to one side of the circuit structure layer 100a and is exposed to the outside, thus increasing the contact area with the outside, and therefore the heat generated by the heat-generating element 300 can be effectively and quickly transferred to the outside; accordingly, the package carrier 10a of this embodiment can have an improved heat dissipation efficiency. In addition, the heat-generating element 300 conducts electricity through the first circuit layer 154 of the first build-up structure B1, and the heat-generating element 300 conducts heat through the heat-conducting element 200a, thereby forming a thermoelectric separation structure.
[0050] It must be noted here that the following embodiments adopt the element numbers and part of the content of the foregoing embodiments, wherein the same numbers are adopted to represent the same or similar elements, and the description of the same technical content is omitted. The description of the omitted parts can be derived from the foregoing embodiments, and no further description will be narrated herein.
[0051]
[0052] Next, referring to
[0053] Next, referring to
[0054] Next, referring to
[0055] Afterwards, referring to
[0056] Finally, please refer to
[0057] In application, please refer to
[0058] Finally, referring to
[0059] Please further refer to
[0060] In summary, in the package carrier of the disclosure, the heat-conducting element includes a first heat-conducting portion and a second heat-conducting portion vertically connected to the first heat-conducting portion. That is, the first heat-conducting portion of the heat-conducting element is embedded in the circuit structure layer, and the second heat-conducting portion is attached to one side of the circuit structure layer and is exposed to the outside, thereby increasing the contact area with the outside. Therefore, when the heat-generating element is arranged on the first heat-conducting portion of the package carrier, the outer surface of the second heat-conducting portion can be aligned with the side surface of the circuit structure layer and the peripheral surface of the encapsulant, thus the heat generated by the heat-generating element can be effectively and quickly transferred to the outside, so that the package carrier of the disclosure can have an improved heat dissipation efficiency.
[0061] Although the present disclosure has been disclosed in the above embodiments, it is not intended to limit the present disclosure, and those skilled in the art can make some modifications and refinements without departing from the spirit and scope of the disclosure. Therefore, the scope of the present disclosure is subject to the definition of the scope of the appended claims.