Non-volatile flash memory device and a manufacturing method thereof
11335692 · 2022-05-17
Assignee
Inventors
- Qiwei Wang (Shanghai, CN)
- Jinshuang Zhang (Shanghai, CN)
- Haoyu Chen (Shanghai, CN)
- Rong Zou (Shanghai, CN)
- Juanjuan Li (Shanghai, CN)
Cpc classification
H01L29/7833
ELECTRICITY
H01L29/40114
ELECTRICITY
H01L29/6659
ELECTRICITY
H01L29/6653
ELECTRICITY
H01L29/7881
ELECTRICITY
H10B41/42
ELECTRICITY
H01L29/6656
ELECTRICITY
H10B41/44
ELECTRICITY
H01L29/66492
ELECTRICITY
International classification
H01L21/28
ELECTRICITY
Abstract
The present disclosure provides a non-volatile flash memory device and a manufacturing method thereof. The non-volatile flash memory device comprises at least a plurality of memory cells in a memory area. The manufacturing method comprises: providing a substrate, and defining the memory area of the non-volatile flash memory device on the substrate; forming a plurality of stack gates of the plurality of memory cells on a substrate corresponding to the memory area, and the top of each stack gate is a memory control gate of the memory cell; etching the memory control gates to reduce the height of the memory control gates with the fluid photoresist filled among the plurality of stack gates of the plurality of memory cells as a mask; and removing the fluid photoresist.
Claims
1. A manufacturing method of a non-volatile flash memory device, the non-volatile flash memory device comprises at least a plurality of memory cells in a memory area, wherein the manufacturing method comprises: providing a substrate, and defining the memory area of the non-volatile flash memory device on the substrate; forming stack gates of the plurality of memory cells on the substrate corresponding to the memory area, a top of each stack gate is a memory control gate of the memory cell; etching memory control gates to reduce a height of the memory control gates with fluid photoresist filled among the stack gates of the plurality of memory cells as mask; and removing the fluid photoresist.
2. The manufacturing method of claim 1, wherein the etching the memory control gates with fluid photoresist as mask further comprises: depositing the fluid photoresist covering the stack gates, the fluid photoresist filling gaps among the stack gates of the plurality of memory cells; etching back the fluid photoresist to expose the memory control gates at the top of the stack gates; and etching the exposed memory control gates.
3. The manufacturing method of claim 1, wherein the fluid photoresist is an organic dielectric layer.
4. The manufacturing method of claim 1, wherein the etching the memory control gates to reduce the height of the memory control gates comprises: etching the memory control gates to reduce the height of each memory control gate by 15%-30%, and/or controlling the etching of the memory control gates so that the height of each etched memory control gate is above 1400 A.
5. The manufacturing method of claim 1, wherein forming the stack gates further comprises forming floating gates of the plurality of memory cell, and the memory control gates are formed above floating gates.
6. The manufacturing method of claim 1, wherein before etching the memory control gates with the fluid photoresist as mask, the manufacturing method further comprises: performing active area ion implantation and LDD ion implantation on the top of the substrate outside the stack gates.
7. The manufacturing method of claim 1, wherein after removing the fluid photoresist, the manufacturing method further comprises: forming side walls on both sides of the stack gates; and performing source drain ion implantation on the top of the substrate outside the stack gates with side walls.
8. The manufacturing method of claim 1, wherein the non-volatile flash memory device further comprises peripheral cells of a peripheral circuit area, and the manufacturing method further comprises: defining the peripheral circuit area of the non-volatile flash device on the substrate; and synchronously forming peripheral control gates of the peripheral cells on the substrate corresponding to the peripheral circuit area while forming the memory control gates.
9. A non-volatile flash memory device, wherein the non-volatile flash memory device is formed by a manufacturing method according to claim 1.
10. The non-volatile flash memory device of claim 9, wherein the non-volatile flash memory device comprises a compact interlayer insulating layer filled among stack gates of a plurality of memory cells in the memory area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) After reading the detailed description of the embodiments of the present disclosure in combination with the following drawings, the above features of the disclosure can be better understood. In the drawings, the components are not necessarily drawn to scale, and components with similar related characteristics or features may have the same or similar reference marks.
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REFERENCE SIGNS
(16) WL1-WL4 word line 1-word line 4 AA active area CG memory control gate CT contact SAS self-aligned source LDD Lightly Doped Drain STI shallow trench isolation 100 floating gate 200 memory control gate 200′ memory control gate 300 fluid photoresist 400 source/drain ion implantation region 500 inter insulting layer 900 peripheral control gate 910 source/drain ion implantation region
DETAILED DESCRIPTION
(17) The following description is presented as embodiments of the present disclosure and incorporate it into the context of a particular application. Various modifications, as well as various usages in various applications, and the generic principles defined herein may be applicable to a wide range of embodiments. Thus, the present disclosure is not limited to the embodiments presented herein, but rather should be given its broadest scope consistent with the principles and novel features disclosed herein.
(18) In the following detailed description, numerous specific details are set forth to provide a more thorough understanding of the present disclosure. Embodiments of the present disclosure may be practiced without limitations from these specific details. In other words, well-known structures and devices are shown in a block diagram form and are not shown in detail, to avoid obscuring the present disclosure.
(19) The reader is cautioned as to all files and documents which are filed at the same time as this specification and which are open for the public to consult, and the contents of all such files and documents are incorporated herein by reference. Unless directly stated otherwise, all features disclosed in this specification (including any of the appended claims, the abstract, and the accompanying drawings) may be replaced by alternative features serving the same, equivalent, or similar purposes. Therefore, unless expressly stated otherwise, each of the features disclosed is only one example of a group of equivalent or similar features.
(20) Note that when used, the flags left, right, front, back, top, bottom, front, back, clockwise, and counter-clockwise are used for convenience purposes only and do not imply any specific fixed direction. In fact, they are used to reflect the relative position and/or direction between various parts of an object.
(21) As used herein, the terms “over . . . “under . . . ”, “between . . . and . . . ”, and “on . . . ” means the relative position of that layer relative to another layer. Likewise, for example, a layer that is deposited or placed over or under another layer may be in direct contact with another layer or there may be one or more intervening layers. In addition, a layer that is deposited or placed between layers may be in direct contact with the layers or there may be one or more intervening layers. In contrast, a first layer “on” a second layer is in contact with the second layer. In addition, a relative position of a layer relative to another layer is provided (assuming that film operations of deposition, modification, and removal are performed in relative to a starting substrate, without considering the absolute orientation of the substrate).
(22) As described above, as the critical dimension in semiconductor manufacturing is shrinking, how to accurately control the line width of a semiconductor device at a low cost is an urgent problem to be solved in the art.
(23) As mentioned above, in order to solve the problem that the aspect ratio of the memory cell area is increasing in the prior art, the present disclosure provides a manufacturing method of the non-volatile memory. Referring to
(24) Step S101: peripheral circuit LDD lithography, LDD ion implantation;
(25) Step S102: fluid photoresist deposition;
(26) Step S103: fluid photoresist/memory control gate polysilicon etching back;
(27) Step S104: fluid photoresist removal;
(28) Step S105: side wall silicon oxide/silicon nitride/silicon oxide growth;
(29) Step S106: side wall dry etching;
(30) Step S107: the memory area drain lithography, the memory area drain ion implantation;
(31) Step S108: side wall silicon oxide growth, side wall dry etching;
(32) Step S109: source/drain of peripheral circuit photolithography, source/drain ion implantation;
(33) Step S110: silicon oxide deposition of complex barrier layer, complex blocking lithography/etching;
(34) Step S111: metal deposition, rapid thermal annealing, unreacted complexes removal, and secondary annealing.
(35) It can be understood that before the above-mentioned step S101, the steps of providing substrate, defining memory area and peripheral circuit area, forming gates of memory cell (including floating gate and memory control gate) and control gate of peripheral circuit, active area ion implantation and LDD ion implantation in memory area need to be realized by existing or future methods.
(36) It can be understood that the manufacturing method provided in one embodiment of the disclosure aims to effectively reduce the height of the control gate of the memory area. Therefore, it can be considered that the above steps S102-S104 are significant differences between the present disclosure and the prior art. For steps S101 and S105-S111, they may perform similar steps in various manufacturing methods of the non-volatile flash device that can or will be available to achieve similar effects. The specific description of steps S101 and S105-S111 in the disclosure shall not unduly limit the protection scope of the disclosure.
(37) One embodiment of the disclosure provides a manufacturing method for manufacturing a non-volatile flash memory device according to the design layout shown in
(38) The non-volatile flash memory device and its manufacturing method according to one embodiment of the present disclosure will be understood in combination with
(39) First of all, please refer to
(40) For example, in
(41) In addition, it can be seen from the XP direction of
(42) It can be seen from
(43) The memory control gate 200 and the peripheral control gate 900 have a large height. On one hand, the control gate with a larger height can ensure that the device is not easily broken down in the ion implantation steps such as active area ion implantation and LDD ion implantation, to avoid device failure.
(44) On the other hand, it can be understood that before step S101, the memory control gate of the memory cell and the peripheral control gate of the peripheral circuit can be synchronously formed in the same step, thus saving the step of forming the gate and reducing the manufacturing cost. Therefore, in order to ensure the device safety of the peripheral circuit, the memory control gate 200 has the same height (or thickness) as the peripheral control gate 900 to avoid breakdown.
(45) As described above, although the stack gate with larger height can reduce the influence of ion implantation on the device, the problem of the sharp increase of aspect ratio caused by the lager height of the stack gate cannot be ignored. Since the stack gate in the memory area as shown in
(46) Therefore, in response to the LDD ion implantation in the peripheral circuit is completed, performing step S102: depositing the fluid photoresist. Please understand it in combination with
(47) The fluid photoresist ODL has the advantages of good filling performance, smooth surface after filling and easy removal. Therefore, the gap between stack gate and stack gate can be easily filled by using the fluid photoresist.
(48) Please further understand step S103: fluid photoresist/memory control gate polysilicon etching back in combination with
(49) Then, the memory control gate exposed at the top of the stack gate can be etched with the fluid photoresist 300 as mask. As shown in
(50) According to one embodiment of the disclosure, the manufacturing method reduces the aspect ratio of the stack gate of the memory cell, making the insulating dielectric between the subsequent gates easier to fill, and greatly reduces the short circuit between the contact and control gate (CT to CG bridge) and the short circuit between bit lines (BL to BL Bridge) caused by the poor deposition of the interlayer dielectric layer leading to the yield loss of devices, which greatly improves the safety window of interlayer dielectric layer filling.
(51) Although the aspect ratio is effectively reduced after the control gate is thinned, there is a high-energy drain ion implantation in the subsequent process of the manufacturing of non-volatile flash devices. If the control gate is too thin, there will be the risk of ion implantation penetration and the safety window is too small.
(52) The results show that when the height of the original memory control gate is 2000 A and the memory control gate is thinned to 1300 A, the safety window is only 20%, which is a risk for the subsequent drain ion implantation. When the height of the memory control gate is controlled at 1400 A, the security window will increase greatly, reaching 30%. Therefore, in order to avoid the breakdown risk caused by source/drain high energy ion implantation in the subsequent process, it is necessary to control the height of the memory control gate to be above 1400 A.
(53) In one embodiment, the height of memory control gate is reduced by 300 A. In this case, the problem of excessive aspect ratio can be improved, the filling quality of subsequent interlayer dielectric layer and the performance of device can be improved effectively.
(54) In the above-mentioned embodiment, since the height of the control gate of the peripheral circuit area remains unchanged, the peripheral control gate will not be affected by the source/drain ion implantation of the peripheral circuit in the subsequent process, and can still ensure sufficient security window.
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(62) Therefore, the main steps of a manufacturing method for a non-volatile flash memory device provided in one embodiment of the present disclosure have been described. According to one embodiment of the disclosure, the manufacturing method of the provided non-volatile flash memory device can make the insulating dielectric between the subsequent gates easier to fill by reducing the aspect ratio of the stack gate of the memory cell, which greatly reduces the risk of short circuit between contact and control gate (CT to CG bridge) and short circuit between bit line and bit line (BL to BL bridge) due to poor deposition of interlayer dielectric. Then the yield loss is reduced, the safety window of interlayer filling is greatly improved.
(63) By reasonably controlling the reduction of the height of the memory control gate, some embodiments cannot only ensure that the aspect ratio of the stacked gate is effectively reduced, but also that in the subsequent process of high-energy ion implantation, there will be no breakdown risk caused due to the gate being too thin and the safety window being too small. Reducing the height of the memory control gate is performed after LDD ion implantation and active area ion implantation, which avoids the influence on these two important ion implantation channels. The height of the control gate of the peripheral cell of the peripheral circuit will not be changed, so the source/drain ion implantation of the peripheral circuit will not be affected, which can ensure sufficient security window.
(64) In one embodiment of the disclosure, the manufacturing method of the non-volatile flash memory device provided by the disclosure still uses the existing machine without using additional mask, to reduce the cost.
(65) Another embodiment of the disclosure also provides a non-volatile flash memory device formed by the above manufacturing method. Moreover, in another embodiment, the non-volatile flash memory device provided by another embodiment of the present disclosure has a compact interlayer insulating layer filled among stack gates of a plurality of memory cells in the memory area after BEOL. It is precisely because the manufacturing method provided by the disclosure can effectively reduce the aspect ratio of the memory cell of the nonvolatile flash memory device, so that the subsequent inter insulation layer can be compact and free of holes.
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(67) Although the present disclosure has been described with respect to some embodiments, it will be apparent that various modifications and changes may be made to these embodiments without departing from the more general spirit and scope of the disclosure. Accordingly, the specification and the accompanying drawings are to be regarded in an illustrative rather than a restrictive sense.
(68) It is to be understood that this description is not intended to explain or limit the scope or meaning of the claims. In addition, in the detailed description above, it can be seen that various features are combined together in a single embodiment for the purpose of simplifying the disclosure. The method of the present disclosure should not be interpreted as reflecting the intention that the claimed embodiments require more features than those expressly listed in each claim. Rather, as reflected by the appended claims, an inventive subject matter lies in being less than all features of a single disclosed embodiment. Therefore, the appended claims are hereby incorporated into the detailed description, with each claim standing on its own as a separate embodiment.
(69) One embodiment or embodiments mentioned in this description is/are intended to be, combined with a particular feature, structure, or characteristic described in the embodiment, included in at least one embodiment of a circuit or method. The appearances of phrases in various places in the specification are not necessarily all referring to a same embodiment.