Product management display system with trackless pusher mechanism
11730286 · 2023-08-22
Assignee
Inventors
Cpc classification
A47F7/0007
HUMAN NECESSITIES
A47B2096/207
HUMAN NECESSITIES
A47B57/58
HUMAN NECESSITIES
International classification
A47F5/00
HUMAN NECESSITIES
A47B57/58
HUMAN NECESSITIES
A47B65/00
HUMAN NECESSITIES
A47F1/12
HUMAN NECESSITIES
A47F7/00
HUMAN NECESSITIES
Abstract
A product management display system for merchandising product on a shelf includes using a trackless pusher mechanism that travels along a surface on which product is placed. A plurality of thin dividers separate the product into rows. The dividers may be formed separately and attached and secured by being inserted into a plurality of grooves arranged along the lower surface and the forward and rear support posts of the product dispensing tray. The dividers are configured to self-adjust by laterally shifting within the grooves when the product is moved forward by the pusher to being loaded by an operator to allow the product to be positioned in a tight fitting manner to maximize the amount of product that can be accommodated horizontally across the tray. In addition, the dividers may have a bottom wall spaced from the surface with a support column that is inserted into an elongated pocket to provide the structural support for the divider.
Claims
1. A product management display system comprising: a tray having a front end, a rear end, and a floor configured to support a plurality of product, wherein the floor includes a plurality of grooves, and wherein the floor defines a rounded end portion at the front end of the tray and at the rear end of the tray; a plurality of divider walls, wherein each divider wall of the plurality of divider walls separates the tray into a product dispensing row; a forward retaining member, wherein the forward retaining member extends between a pair of forward support posts and extends beyond the rounded end portion at the front end of the tray, wherein the forward retaining member and the pair of forward support posts are formed as a unitary component, wherein the forward retaining member and the pair of forward support posts are transparent, and wherein the unitary forward retaining member and the pair of forward support posts are configured to engage the tray; a pair of rearward support posts positioned at the rear end of the tray; and a rear retaining member, wherein the rear retaining member extends between the pair of rearward support posts and extends beyond the rounded end portion at the rear end of the tray.
2. The product management display system of claim 1, wherein the forward retaining member is curved.
3. The product management display system of claim 1, wherein the forward retaining member and the pair of forward support posts are formed separately from the tray and the dividers.
4. The product management display system of claim 1, wherein the pair of forward support posts are straight.
5. The product management display system of claim 1, wherein the dividers include a plurality of support columns.
6. The product management display system of claim 1, wherein the plurality of grooves are evenly spaced.
7. The product management display system of claim 1 further comprising at least one pusher mechanism configured to move product toward the front end of the tray within the product dispensing row.
8. A product management display system comprising: a tray having a front end, a rear end, and a floor configured to support a plurality of product, wherein the floor includes a plurality of grooves, and wherein the floor defines a rounded end portion at the front end of the tray; a plurality of divider walls, wherein each divider wall of the plurality of divider walls separates the tray into a product dispensing row; a forward retaining member, wherein the forward retaining member extends between a pair of forward support posts and extends beyond the rounded end portion, wherein the forward retaining member and the pair of forward support posts are formed as a unitary component, wherein the forward retaining member and the pair of forward support posts are transparent, and wherein the unitary forward retaining member and the pair of forward support posts are configured to engage the tray; a pair of rearward support posts positioned at the rear end of the tray; a rear retaining member, wherein the rear retaining member extends between the pair of rearward support posts, wherein the rear retaining member and the pair of rearward support posts are formed as a unitary component; and a plurality of pusher mechanisms configured to move product toward the front end of the tray within the product dispensing rows, and wherein each divider wall of the plurality of divider walls is disposed in a groove formed in at least one of the pair forward support posts and the pair of rearward support posts.
9. The product management display system of claim 8, wherein the forward retaining member is curved.
10. The product management display system of claim 8, wherein the forward retaining member and the pair of forward support posts are formed separately from the tray and the dividers.
11. The product management display system of claim 8, wherein the pair of forward support posts are straight.
12. The product management display system of claim 8, wherein the dividers include a plurality of support columns.
13. The product management display system of claim 8, wherein the plurality of grooves are evenly spaced.
14. A product management display system comprising: a tray having a front end, a rear end, and a floor configured to support a plurality of product, wherein the floor includes a plurality of grooves, and wherein the floor defines a rounded end portion at the front end of the tray; a plurality of divider walls, wherein each divider wall of the plurality of divider walls separates the tray into a product dispensing row wherein the divider walls are arranged to laterally shift when contacted by one of the plurality of product; a forward retaining member, wherein the forward retaining member extends between a pair of forward support posts and extends beyond the rounded end portion, wherein the forward retaining member and the pair of forward support posts are transparent, and wherein the unitary forward retaining member and the pair of forward support posts are configured to engage the tray such that the forward retaining member, the pair of forward support posts, and the tray define a forward opening through which product is accessible; a pair of rearward support posts positioned at the rear end of the tray; a rear retaining member, wherein the rear retaining member extends between the pair of rearward support posts, and wherein the rear retaining member and the pair of rearward support posts are configured to engage the tray such that the rear retaining member, the pair of rearward support posts, and the tray define a rearward opening through which product is accessible; and at least one pusher mechanism configured to move product toward the front end of the tray within the product dispensing rows.
15. The product management display system of claim 14, wherein the pair of forward support posts are formed as a unitary component.
16. The product management display system of claim 14, wherein the forward retaining member is curved.
17. The product management display system of claim 14, wherein the forward retaining member and the pair of forward support posts are formed separately from the tray and the dividers.
18. The product management display system of claim 14, wherein the pair of forward support posts are straight.
19. The product management display system of claim 14, wherein the dividers include a plurality of support columns.
20. The product management display system of claim 14, wherein the plurality of grooves are evenly spaced.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20) Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof. Further, the use of the term “mount,” “mounted” or “mounting” is meant to broadly include any technique or method of mounting, attaching, joining or coupling one part to another, whether directly or indirectly.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(21) The invention may be embodied in various forms. Referring to the Figures wherein like numerals indicate like elements, there is depicted in
(22) The use of pusher mechanisms in product management display systems is well known. As such, the following applications describing various pusher mechanisms are incorporated by reference in their entirety, U.S. application Ser. Nos. 13/542,419, 12/639,656, 12/357,860, 11/760,196, and 11/411,761 filed Apr. 25, 2006.
(23) The exemplary tray 12 may define a surface or floor 16 and may further comprise one or more dividing panels or dividers 18 to separate the tray 12 into numerous rows for placement of product. The surface 16 may be a solid surface or a surface defining a plurality of spaced-apart apertures to permit the slidable movement of product placed on this surface and also permits liquids and dirt to pass through the apertures so that they do not collect on the surface 16. The surface 16 may be made of any suitable material that permits the slidable movement of product on the surface 16. Other surface or floor configurations are known and may be used with the principles of the invention.
(24) The tray 12 may have a plurality of grooves 25 positioned along the surface 16 that separate the tray 12 into numerous rows for placement of product, where the plurality of dividers 18 may be secured in the grooves 25. As an alternative arrangement, the tray 12 may have a plurality of ribs 23 with each rib including the groove 25 positioned along the surface 16 that separate the tray 12 into numerous rows for placement of product. The tray 12 may have a plurality of rows having a fixed width for product placement and may be configured to have any number of rows, such as 2, 3, 4, 5, 6, 7, or more rows. The grooves 25 may be equally spaced along the tray 12. Further each groove 25 may extend the length of the tray 12 and then extend vertically at each end of the tray 12 along forward and rear support posts 27 that extend vertically at each end of the tray 12 to receive each divider 18. As discussed above, the plurality of dividers 18 may be inserted into each groove 25. The dividers 18 may be removably or permanently secured within each groove 25.
(25) As shown in
(26) As shown in
(27) As shown in
(28)
(29) As discussed above, the dividers 18 may also be used to separate product into product dispensing rows to allow the product to be loaded all the way to the rear of the tray 12 while keeping the product within the allotted row. The dividers 18 may extend substantially upwardly from each surface 16 and as illustrated in
(30)
(31) As discussed above, the dividers 18 may be formed as a separate component, while the remainder of the product dispensing tray 12 may be formed as a unitary component. For example, both the dividers 18 along with the product dispensing tray 12 may be formed using a transparent material. Alternatively, the product dispensing tray 12 may be formed in multiple components with the forward support posts 27 along with the forward product-retaining member 44 formed separately from a transparent material and the remainder of the product dispensing tray 12 formed from an opaque material. The separately formed forward support posts 27 and forward product-retaining member 44 may then be permanently joined to the remainder of the product dispensing tray 12. As described above, the product dispensing tray 12 may have a common floor 16 with a plurality of grooves to accommodate the dividers 18. The product dispensing tray 12 may be formed a unitary member with any number of product dispensing rows. Alternatively, the product dispensing tray 12 may be formed from multiple trays 12 that may be coupled or joined together in a side-by-side manner using any known technique, including clips, dovetailing, fasteners, or the like.
(32) As depicted in best in
(33) In addition,
(34) As another feature of the product management display system 10, the self-adjusting dividers may allow the tray to accommodate different size product.
(35) An aperture or notch (not shown) may be used to receive and mount an end of a coiled spring 30 or similar biasing element. A groove 34 is preferably centered across the width of the product row formed in the tray 12 and extends perpendicular to the length of the tray. This configuration will center the coiled spring 30 relative to the tray 12 and will permit the spring to extend in a substantially parallel manner relative to the length of the tray. In other words, the depicted groove 34 will permit the spring 30 to extend along the length of the tray 12 at or near the center of the product row formed by the tray. One skilled in the art will appreciate that the location and configuration of the notch may vary depending on the desired placement of the spring.
(36) Referring back to
(37) In one aspect, the pusher paddle 50 forms a curved-shape pusher surface or face 54 that is configured to match the shape of the product to be merchandised, such as plastic bottles or cans containing a beverage, as depicted in
(38) Positioned behind the pusher surface or face 54 may be one or more support members 58, such as ribs, walls, or gussets. The support members 58 are configured to support the pusher surface 54 and further connect the pusher paddle 50 to the pusher floor 52. As can be seen in
(39) As shown in
(40) As can be seen in
(41) As should be appreciated by those skilled in the art, there are many possible techniques that may be used with the described pusher mechanisms for facilitating the movement of the product on the shelf or floor.
(42) The underneath side of the pusher floor 52 may be a smooth planar surface that will slide freely along the surface 16. Alternatively, and similar to above, the pusher floor 52 may include beads, runners, rollers or the like that will permit the pusher floor to slide along the surface yet raise the pusher floor up off of the surface 16. In another alternative embodiment, the underneath side of the pusher floor may be configured with rail mounting members to permit the mounting of the pusher to a track or rail, as understood in the art.
(43) The pusher floor further defines a notch or cut-out portion through which will pass the coiled spring 30. The end 29 of the coiled spring 30 will pass through the notch and through the notch of the surface 16 and will mount to the tray using any of the techniques described above.
(44) In use, as the pusher mechanism 14 is urged rearward in the tray 12, the end of the coiled spring 30 will be held in position as described above and the coiled end of the spring 30 will begin to uncoil behind the pusher paddle 50. If the pusher 14 is allowed to move forward in the tray 12, such as when product is removed from the front of the tray, the coiled end of the spring 30 will coil and force the pusher paddle 50 forward in the tray 12, thereby urging product toward the front of the tray.
(45) In an alternative embodiment, the coiled spring 30 may extend below and underneath the pusher floor 52 as opposed to above and across the pusher floor, as depicted in the figures. With this configuration, the groove 59 and notch may not be necessary.
(46) The coiled spring 30 may be any biasing element including, without limitation, a flat coil spring commonly used with pusher systems. The present invention may use one or more coiled springs to urge the pusher mechanism 14 forward depending on the desired application. The coil tension of the spring 30 may also vary depending on the particular application.
(47) Referring to
(48) Referring to
(49) As stated above, the trackless pusher mechanism 14 may be used with gravity-fed systems, that is, systems having trays or product channels that are mounted on an incline to permit gravity to assist with the merchandising of the product. Alternatively, the trackless pusher mechanism 14 may be used with systems that are mounted in a non-inclined or in a horizontal manner where gravity will provide little or no assistance with the merchandising of the product. The trackless pusher mechanism 14 may also be used to push various shaped products.
(50)
(51)
(52) As shown in
(53) As shown in
(54) As an alternative, the plurality of dividers 118 may be symmetrical with regards to the first end 120 and second end 121 along with their engaging members 135, such that the plurality of dividers 118 may be installed into the tray 112 in different orientations to produce the staggered support column configuration.
(55) The tray 112 may have a plurality of rows having a fixed width for product placement and may be configured to have any number of rows, such as 2, 3, 4, 5, 6, 7, or more rows. The grooves 125 may be equally spaced along the floor 116 of the tray 112. Further, each groove 125 may extend the entire length of the tray 112 and then extend vertically at each end of the tray 112 along the forward and rear support posts 127, 128 that extend vertically at each end of the tray 112 to receive each of the plurality of dividers 118. As discussed above, the plurality of dividers 118 may be inserted into each groove 125. The dividers 118 may be removably or permanently secured within each groove 125.
(56) Alternatively, the grooves 125 may only extend vertically at each end of the tray 112 along the forward and rear support posts 127, 128. In this configuration, the floor 116 may have a plurality of elongated pockets 126 positioned within the floor 116 to receive the support columns 138 of the dividers 118. At least one of the plurality of elongated pockets 126 may be located between and substantially aligned or coplanar with each of the grooves 125 that are positioned along the forward and rear support posts 127, 128. For example, each divider 118 may have the first end 120 and second end 121 inserted into the groove 125 at each of the forward and rear support posts 127, 128 respectively and the support column 138 inserted into the elongated pocket 126. As one option, the floor 116 may have two elongated pockets 126 that are substantially coplanar with the groove 125 to accept either divider configuration 118a, 118b.
(57) Each groove 125 or elongated pocket 126 may be sized to have a close fit to cause the support column 138 to have a relatively fixed connection or the groove 125 or elongated pocket 126 may be sized to be larger than the thickness of the support column 138 to allow each support column to move slightly or laterally shift within each groove 125 or pocket 126 similar to the movement of the dividers 18 described above and shown in
(58) In addition to the plurality of dividers 118 helping to separate the rows of the tray 112, the plurality of dividers 118 provide the necessary support when loading the products 70, in this case a plurality of bottles, into the tray 112. In some conditions, when the products 70 are loaded into the rows of the tray 112, a divider 118 may bend or elastically deform, which may cause the product 70 to splay or not load properly. The support columns 138 provide a connection point to the floor 116 to create additional structural support and stiffness to the divider 118 to help minimize any bending or deformation to prevent splay or other associated problems when loading products 70. As another feature to provide additional structural support to each divider, an engaging member 135 may be formed as a slot or hook-like member on each end 120, 121 of the divider 118 to engage a corresponding engaging member on each front support post 127 and each rear support post 128. These engaging members 135 may help provide an additional tension force on the divider 118 to provide further support to each divider 118 to prevent any deformation during the loading process and thus, help prevent splay.
(59)
(60) The spacing of the staggered positioning of the support columns 138 combined with the bottom surface 122 of each divider 118 being spaced from the floor 116 creates and opening between the divider 118 and the floor 116 of the tray and further forms a wide aperture for the bottles 70 to move within the rows of the tray 112. Because each support column 138 is only positioned at a single location of each row, the divider 118 on the opposite side of the row is open across from each support column 138. The absence of the support column 138 may create a localized region that is more flexible to allow the divider on the opposite side of the row from each support column 138 to flex slightly to provide additional space to allow the bottles to move forward when one of the bottles is removed. For example, as the forwardmost bottle is removed from a row, the trackless pusher mechanism 114 exerts a force to push the remaining bottles in the row forward until the forwardmost bottle contacts the product retaining member 144. Thus, as the pusher exerts a force on the bottles 70, the bottles may slide relative to the bottle in the adjacent row to move forward to the next position.
(61) Each support column 138 may be sized to provide the additional required stiffness to support the divider 118 under the loading conditions, while also being dependent upon the diameter of the bottles 70. For example, the support column 138 may have a width of approximately 1.50 inches, or within a range of 1.375 inches to 1.625 inches. The divider wall 119 may be approximately 0.11 inches thick, or within a range of 0.10 inches to 0.120 inches. In addition, the plurality of dividers 118 may be formed using a molding process, such as injection molding, and may be formed of a polymeric material, such as polypropylene.
(62) As an alternative embodiment, the support columns 138 may be removed from the dividers 118. This would leave each divider 118 supported only by its connection to the front support column 127 and rear support column 128. As the thickness of the divider wall 119 may be limited by the size of the bottles 70 placed in the system 100, if the size of the bottles 70 is reduced, the thickness of the divider wall 119 may be increased to increase the overall stiffness of each divider 118 to avoid the issues caused by splay. As another option, the stiffness of the each divider 118 may be increased by changing the material to a stiffer polymer, such as a fiber reinforced polymer, or unfilled polymer such as a polycarbonate, or nylon. As another option, the divider 118 may be formed from a metallic material, such as aluminum or steel.
(63) Variations and modifications of the foregoing are within the scope of the present invention. For example, one of skill in the art will understand that multiples of the described components may be used in stores and in various configurations. The present invention is therefore not to be limited to a single system, nor the upright pusher configuration, depicted in the Figures, as the system is simply illustrative of the features, teachings and principles of the invention. It should further be understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present invention. The embodiments described herein explain the best modes known for practicing the invention and will enable others skilled in the art to utilize the invention. This disclosure is described to cover any and all modifications and forms which may come within the language and scope of the appended claims.