MICROFLUIDIC COMPONENT WITH METAL LAYER STACK AND FLUID CONDUIT ELEMENT MADE OF ANOTHER MATERIAL BONDED WITH IT
20230256439 · 2023-08-17
Inventors
Cpc classification
B01L2200/16
PERFORMING OPERATIONS; TRANSPORTING
F16K2099/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D15/22
PERFORMING OPERATIONS; TRANSPORTING
F16K99/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L2200/0647
PERFORMING OPERATIONS; TRANSPORTING
F16K2099/0084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L3/502761
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A microfluidic component for a sample separation device includes a layer body with multiple metal layer structures that are connected with each other, and an element made of a material different from the metal layer structures, which includes at least one microfluidic structure and is bonded with the layer body.
Claims
1. A microfluidic component for a sample separation device, the microfluidic component comprising: a layer body with multiple metal layer structures which are connected to each other; and an element which is made of another material than the metal layer structures, and comprises at least one microfluidic structure, and is bonded with the layer body.
2. The microfluidic component according to claim 1, wherein the microfluidic component is configured as at least one of: a fluid valve; a component of a fluid valve; a stator component of a fluid valve; a rotor component of a fluid valve.
3. The microfluidic component according to claim 1, wherein the microfluidic component is configured as at least one of: a sample separation unit; a part of a sample separation unit; a sample enrichment unit; a part of a sample enrichment unit; a heat exchanger; a mixer.
4. The microfluidic component according to claim 1, wherein the element is embedded in the layer body.
5. The microfluidic component according to claim 4, wherein the element is embedded in the layer body with an undercut.
6. The microfluidic component according to claim 4, wherein the element is embedded in the layer body so that a functional surface of the element is exposed.
7. The microfluidic component according to claim 6, wherein the functional surface of the element is aligned with an exterior surface of the layer body.
8. The microfluidic component according to claim 6, wherein, at the exposed functional surface of the element, the at least one microfluidic structure is accessible from the outside.
9. The microfluidic component according to claim 1, wherein at least one of the metal layer structures of the layer body comprises at least one further microfluidic structure.
10. The microfluidic component according to claim 9, wherein the at least one microfluidic structure of the element is fluidically coupled with the at least one further microfluidic structure of the layer body.
11. The microfluidic component according to claim 1, wherein the element is a disk in particular or a stepped disk.
12. The microfluidic component according to claim 1, wherein an exposed functional surface of the element comprises a lower roughness Ra than another exterior surface of the element.
13. The microfluidic component according to claim 1, wherein the element comprises a collar which is interrupted in the circumferential direction.
14. The microfluidic component according to claim 1, wherein the element comprises a circumferential collar which, at least in portions, comprises a compression ring which is pointing in a direction of an exposed functional surface of the element.
15. The microfluidic component according to claim 1, wherein the element extends over at least two metal layer structures in the layer body.
16. The microfluidic component according to claim 1, comprising at least one of the following features: wherein a metal layer structure which is adjoining the bottom side of the element comprises at least one balancing recess for balancing thermal expansion phenomena during bonding; wherein the metal layer structures are made of stainless steel; wherein the element is a non-metallic element; wherein the element is a ceramic; wherein the element comprises aluminum oxide; wherein the element comprises zirconium oxide; wherein an inner diameter (d) of the at least one microfluidic structure is in a range between 0.05 mm and 1 mm; wherein an inner diameter (d) of the at least one microfluidic structure is in a range between 0.1 mm and 0.5 mm; wherein the at least one microfluidic structure comprises at least one of: a fully circumferentially limited microfluidic channel; a microfluidic groove.
17. A sample separation device for separating a fluidic sample, the sample separation device comprising: a fluid drive for driving a mobile phase and the fluidic sample contained therein; a sample separation unit) for separating the fluidic sample in the mobile phase; and a microfluidic component according to claim 1, wherein the fluidic sample and/or the mobile phase is to be delivered through the at least one microfluidic structure during the separation.
18. The sample separation device according to claim 17, further comprising at least one of the following features: the sample separation unit is configured as a chromatographic separation unit; the sample separation device is configured for analyzing at least one physical, chemical and/or biological parameter of at least one fraction of the fluidic sample; the sample separation device comprises at least one of: a device for a chemical, biological and/or pharmaceutical analysis; a chromatography device; a liquid chromatography device; a gas chromatography device; a device for supercritical liquid chromatography; a HPLC device; a UHPLC device; an electrophoresis device; a gel electrophoresis device; the fluid drive is configured for driving the mobile phase with a pressure of at least 100 bar; the fluid drive is configured for driving the mobile phase with a pressure of at least 500 bar; the fluid drive is configured for driving the mobile phase with a pressure of at least 1000 bar; the sample separation device is configured as a microfluidic device; the sample separation device is configured as a nanofluidic device; the sample separation device comprises a sample insertion unit for inserting the fluidic sample in a fluidic path between the fluid drive and the sample separation unit; the fluid separation device comprises a detector for detecting the separated fluidic sample; the sample separation device comprises a sample fractionator for fractionizing the separated fluidic sample.
19. A method for manufacturing a microfluidic component for a sample separation device, wherein the method comprising: connecting multiple metal layer structures for forming a layer body; and bonding an element which is made of another material than the metal layer structures and which is formed with at least one microfluidic structure with the layer body.
20. The method according to claim 19, comprising at least one of the following features: wherein the method comprises connecting the multiple metal layer structures by supplying heat and/or pressurizing; wherein the method, prior to bonding, comprises selectively polishing a functional surface of the element which is exposed after bonding; wherein bonding and connecting are performed simultaneously.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0056] Other objects and many of the accompanying advantages of embodiments of the present invention will be easily perceptible and better understandable under reference to the following detailed description of embodiments in connection with the enclosed drawings. Features which are substantially or functionally equal or similar are provided with the same reference signs.
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064] The illustration in the drawings is schematic.
[0065] Before, referring to the figures, exemplary embodiments are described, some basic considerations shall be summarized, based on which exemplary embodiments of the invention have been derived.
[0066] According to an exemplary embodiment, a fluidic hybrid component made of connected metal layer structures (for example a stainless steel laminate) and an (preferably ceramic) element with a microfluidic structure (for example a fluid channel) which is bonded with it may be provided. With advantage, the at least one microfluidic structure may extend up to an exterior side of the component and may thus be fluidically coupled with another microfluidic structure for forming a, preferably high pressure tight, fluid connection.
[0067] According to a preferred embodiment, an element as ceramic inlay with a microfluidic structure may be glued or otherwise bonded at or in a layer body (which is preferably formed as a metal laminate), to thereby form a component of a microfluidic shear valve, for example. The component may be configured as a metal-micro-fluidic-component. The microfluidics concerns the behavior of liquids and gases in smallest space which may substantially differ from the behavior of macroscopic fluids, since in this order of magnitude, effects may dominate, which can be neglected in macroscopic dimensions. Such a microfluidic component may be manufactured on the basis of metal structures which may be manufactured of stainless steel foils by thermal bonding at a high pressure and a high temperature. Caused by such a manufacturing process, the material properties of a microfluidic component may correspond to a soft annealed condition. Such metallic surfaces taken alone are unsuitable as functional surface for a rotary shear valve. In an advantageous manner, according to an exemplary embodiment of the invention, a functional surface of a microfluidic component with hard, polished, and low wear properties may thus be formed by using a co-bonded element, preferably a ceramic part. Such hybrid-type microfluidic components according to exemplary embodiments of the invention may be used in an advantageous manner as a rotary shear valve stator, for example. Conventional valves of this type are usually milled from a solid and enable—due to this manufacturing process—only a limited complexity.
[0068] Rotary valves may comprise a stationary, disk-type part (also denoted as stator). This static and frequently disk-shaped part may comprise fluidic ports to other components (for example a fluid drive, a sample separation unit, an injector, a detector, etc.) on one side of the disk. On the opposite side, for example circularly arranged channel openings may be located, on which another disk-type part (also denoted as rotor) is pushed and selectively closes, connects, or opens these openings. For applications in the high pressure field (in particular in HPLC), the rotor is to be pushed on the stator with a high force, for this reason, this shall comprise a high resistance to wear by friction. This can be achieved by a component according to an exemplary embodiment of the invention, which connects metal layer structures, which are connected to each other, with an integrally connected element, preferably made of ceramic, with microstructures.
[0069]
[0070] In the illustrated sample separation device 10, a fluid drive 20, which is supplied with solvents from a supply unit 25, drives a mobile phase through a sample separation unit 30 (such as a chromatographic column) which includes a stationary phase. The supply unit 25 encompasses a first fluid component source 113 for providing a first fluid and/or a first solvent component A (for example water), and a second fluid component source 115 for providing another second fluid and/or a second solvent component B (for example an organic solvent). An optional degasser 27 may degas the solvents which are provided by the first fluid component source 113 and by the second fluid component source 115, before these are supplied to the fluid drive 20. A sample insertion unit 40 which may also be denoted as injector, is arranged between the fluid drive 20 and the sample separation unit 30, to introduce a sample liquid or fluidic sample in the fluidic separation path. For this purpose, an injector valve 110 may be correspondingly switched. The injector valve 110 may be configured as rotary shear valve which comprises a stationary stator component 112 and a rotatable rotor component 114 which is controlled by a control unit 70. For example, the stator component 112 may comprise microfluidic structures in form of ports which may be fluidically connected to the diverse components 20, 40 and/or 30, etc., and which may extend up to a contact surface with the rotor component 114. For example, the rotor component 114 has one or more grooves at the contact surface, i.e. trench-shaped indentations which, depending on a current relative orientation between the stator component 112 and the rotor component 114, may selectively form or not form fluidic connections between respective ones of the ports.
[0071] The stationary phase of the sample separation unit 30 is provided for separating the components of the sample. A detector 50 which may comprise a flow cell detects separated components of the sample, and a fractionizing device 60 may be provided for eluting separated components of the sample in containers which are provided for this purpose. Liquids which are not required anymore may be eluted in a drain container and a waste (not shown), respectively.
[0072] While a liquid path between the fluid drive 20 and the sample separation unit 30 is typically under pressure, the sample liquid is at first introduced under standard pressure in a region which is separated from the liquid path, a so-called sample loop, of the sample insertion unit 40 and/or of the injector, which then in turn introduces the sample liquid in the liquid path which is under high pressure. During connecting the sample liquid which is at first under standard pressure in the sample loop with the liquid path which is under high pressure, the content of the sample loop is brought to the system pressure of the sample separation device 10 which is configured as HPLC. A control unit 70 controls the single components 20, 27, 30, 40, 50, 60, 110, and a proportioning unit 101 of the sample separation device 10.
[0073] Other components of the sample separation device 10 upstream the sample insertion unit 40 in
[0074] One or more of the components of the sample separation device 10 according to
[0075] Exemplary embodiments of microfluidic components 100 are described in the following:
[0076]
[0077] Thus,
[0078] As can be seen in
[0079] As also shown in
[0080]
[0081] Hence, by the microfluidic structures 108 of the non-metallic element 106 being fluidically coupled with the further microfluidic structures 164, 166 of the layer body 102, a continuous fluidic connection between multiple different parts of a sample separation device 10 at an outer side of the component via one of the microfluidic structures 166, one of the microfluidic structures 164, one of the microfluidic structures 108 of a fluidic connection conduit (for example a groove) in the rotor component 114, another one of the microfluidic structures 108, another one of the microfluidic structures 164, and another one of the microfluidic structures 166 can be formed.
[0082] As shown in
[0083] The collar 124 which extends radially and is interrupted multiple times has a compression ring 126 at four (or more or less) portions which is pointing in the direction of the functional surface 120 of the element 106 which is exposed in the mounted state, and which compression ring 126 is interrupted multiple times in the illustrated embodiment, which is formed in form of four (or more or less) bar-type (German: stegartig) protrusions according to
[0084] The, according to
[0085] Thus,
[0086] As material for the non-metallic element 106, a ceramic with a composition may be used which does not lose its properties by the bonding process for connecting with the layer structure 102 made of metal. Suitable ceramic materials are aluminum oxide or zirconium oxide, for example.
[0087] According to
[0088] The ceramic material of the element 106 on the one hand and the metallic material of the layer body 102 on the other hand have different thermal expansions which may be moderated in an advantageous manner by constructive measures, to keep the ceramic inlay in form of the element 106 precisely placed during the bonding process. The element 106 comprises four wedge-type grooves for this purpose. Via the flank of the associated wedges, a positioning between the element 106 and the metal layer structures 104 is performed. Advantageously, the wedge angle may be configured so that the slit dimensions do not change or change only as low as possible in the case of a different heat expansion.
[0089] A bonding connection between the ceramic of the element 106 on the one hand and the metal of the layer body 102 on the other hand is sensitive to pulsed loads due to different elasticities and stiffnesses. To prevent a damage or even a destruction of the connection between the element 106 and the layer body 102 in case of strong impacts or other mechanical influences in operation, the element 106 may be advantageously enclosed by a surrounding collar 124 in the bonding structure of the surrounding metal layer structures 104. To form this connection in a form-locking manner, this surrounding collar 124 may preferably comprise a compression ring 126 which may be reliably enclosed during bonding by the, according to
[0090] Moreover, the ceramic part in form of the element 106 may be tolerated thicker than the metal foils which correspond to both uppermost metal layer structures 104 according to
[0091] Corresponding to their functions, the metal layer structures 104 according to
[0092]
[0093]
[0094] A needle 142 is arranged in a seat 144 and may be extended out of it (not shown), to draw-in the fluidic sample from a sample container (not shown) and, after retracting in the seat 144, to inject it via the fluid valve 110 in a fluidic path between a fluid drive 20 and a sample separation unit 30. When drawing-in the sample through the needle 142, the sample may be temporarily stored in a buffer volume 147, a so-called sample loop. Drawing-in the sample may be accomplished by a dosing pump 149. A piston of the same may be retracted in a piston chamber for drawing-in, and may be displaced forwardly for injecting. Furthermore, a waste 165, a fluidic conduit 167, non-return valves 169, and a liquid container 171 are shown in
[0095] A stator component 112 of the fluid valves 110 according to
[0096]
[0097] The component 100 according to
[0098] Alternatively to the configuration of the component 100 according to
[0099] It should be noted that the term “comprising” does not exclude other elements, and “a” does not exclude a multiplicity. Also, elements which are described in connection with different embodiments, may be combined. It should also be noted that reference signs in the claims are not to be construed as limiting the scope of protection of the claims.