PHOSPHOR PROCESS FOR PRODUCING A PHOSPHOR AND OPTOELECTRONIC DEVICE
20220135880 · 2022-05-05
Inventors
Cpc classification
C01P2002/76
CHEMISTRY; METALLURGY
C09K11/77348
CHEMISTRY; METALLURGY
International classification
C01B21/082
CHEMISTRY; METALLURGY
Abstract
A phosphor having the general formula EA.sub.7A.sub.2T1.sub.t1T2.sub.t2 T3.sub.t3N.sub.nO.sub.o:RE. EA is selected from the group of divalent elements. A is selected from the group of monovalent elements. T1 is selected from the group of trivalent elements. T2 is selected from the group of tetravalent elements. T3 is selected from the group of pentavalent elements. RE is an activator element. 16+3 t1+4 t2+5 t3−3n−2 o=0. t1+t2+t3=5; n+o=16; 0≤t1≤4; 0≤t2≤5; 0≤t3≤5; 0≤n≤9; 7≤o≤16.
Claims
1. A phosphor having the general formula EA.sub.7A.sub.2T1.sub.t1T2.sub.t2T3.sub.t3N.sub.nO.sub.o:RE, wherein EA is selected from the group of divalent elements, A is selected from the group of monovalent elements, T1 is selected from the group of trivalent elements, T2 is selected from the group of tetravalent elements, T3 is selected from the group of pentavalent elements, RE is an activator element, 16+3 t1+4 t2+5 t3−3 n−2 o=0, and t1+t2+t3=5; n+o=16; 0≤t1≤4; 0≤t2≤5; 0≤t3≤5; 0≤n≤9; 7≤o≤16.
2. The phosphor according to claim 1, further comprising a host lattice with a structure comprising AO.sub.4 tetrahedra and at least one of the following tetrahedra selected from the group comprising: T1(O,N).sub.4 tetrahedra, T2(O,N).sub.4 tetrahedra, T3(O,N).sub.4 tetrahedra, and combinations thereof.
3. The phosphor according to claim 2, wherein the tetrahedra of the host lattice are each linked via a corner.
4. The phosphor according to claim 2, wherein the at least one tetrahedron selected from the group comprising T1(O,N).sub.4 tetrahedron, T2(O,N).sub.4 tetrahedron, T3(O,N).sub.4 tetrahedron, and combinations thereof is linked via a corner to at least one further tetrahedron selected from the group comprising T1(O,N).sub.4 tetrahedron, T2(O,N).sub.4 tetrahedron, T3(O,N).sub.4 tetrahedron, and combinations thereof.
5. The phosphor according to claim 3, wherein the tetrahedra linked via the corner form channels where at least one EA atom is located.
6. The phosphor according to claim 1, wherein the general formula EA.sub.7A.sub.2T1.sub.t1T2.sub.t2T3.sub.t3N.sub.nO.sub.o:RE is EA.sub.7A.sub.2Si.sub.5N.sub.4O.sub.12:RE.
7. The phosphor according to claim 6, wherein EA comprises one or more elements selected from the group consisting of Mg, Ca, Sr, Ba, and combinations thereof.
8. The phosphor according to claim 6, wherein A comprises one or more elements selected from the group consisting of Li, Na, K, Rb, Cs, and combinations thereof.
9. The phosphor according to claim 6, wherein RE comprises one or more elements selected from the group consisting of rare earth elements, manganese, chromium, nickel, and combinations thereof.
10. The phosphor according to claim 6, wherein the general formula EA.sub.7A.sub.2T1.sub.t1T2.sub.t2T3.sub.t3N.sub.nO.sub.o:RE is (EA.sub.1-aRE.sub.a).sub.7A.sub.2Si.sub.5N.sub.4O.sub.12, wherein a ranges from 0.001, inclusive to 0.1, inclusive.
11. The phosphor according to claim 6, wherein the general formula EA.sub.7A.sub.2T1.sub.t1T2.sub.t2T3.sub.t3N.sub.nO.sub.o:RE is Sr.sub.7Li.sub.2Si.sub.5N.sub.4O.sub.12:RE.
12. The phosphor according to claim 2, wherein the host lattice of the phosphor comprises a structure with a monoclinic space group.
13. A process for producing a phosphor having the general formula EA.sub.7A.sub.2T1.sub.t1T2.sub.t2T3.sub.t3N.sub.nO.sub.o:RE, wherein the process comprises: providing reactants comprising EA.sub.2N, EAO, A.sub.2CO.sub.3, T1.sub.2O.sub.3, T2O.sub.2, T3.sub.2O.sub.5, RE.sub.2O.sub.3, and combinations thereof; heating the reactants to a temperature ranging from 800° C., inclusive to 1200° C., inclusive; wherein: EA is selected from the group of divalent elements; A is selected from the group of monovalent elements; T1 is selected from the group of trivalent elements; T2 is selected from the group of tetravalent elements; T3 is selected from the group of pentavalent elements; RE is an activator element; 16+3t1+4t2+5t3−3n−2o=0; and t1+t2+t3=5; n+o=16; 0≤t1≤4; 0≤t2≤5; 0≤t3≤5; 0≤n≤9; 7≤o≤16.
14. The process for producing a phosphor according to claim 13, wherein EA.sub.2N is Sr.sub.2N, EAO is SrO, A.sub.2CO.sub.3 is Li.sub.2CO.sub.3, and RE.sub.2O.sub.3 is Eu.sub.2O.sub.3.
15. An optoelectronic device comprising: a semiconductor chip configured to emit electromagnetic radiation of a first wavelength range from a radiation exit surface; a conversion element comprising a phosphor according to claim 1 configured to convert electromagnetic radiation of the first wavelength range into electromagnetic radiation of a second wavelength range.
16. The optoelectronic device according to claim 15, wherein an emission maximum of the phosphor ranges from 500 nanometers, inclusive to 550 nanometers, inclusive.
17. The optoelectronic device according to claim 15, wherein a dominant wavelength of the phosphor ranges from 555 nanometers, inclusive to 575 nanometers, inclusive.
18. The optoelectronic device according to claim 15, wherein a FWHM width of the phosphor ranges from 170 nanometers, inclusive to 190 nanometers, inclusive.
19. The optoelectronic device according to claim 15, wherein a further phosphor is absent; and is configured to emit electromagnetic radiation having a correlated color temperature ranging from 9000 K, inclusive to 10000 K inclusive.
20. The optoelectronic device according to claim 15, further comprising a further phosphor configured to convert electromagnetic radiation of the first wavelength range into electromagnetic radiation of a third wavelength range and electromagnetic radiation having a correlated color temperature ranging from 3000 K, inclusive to 5000 K, inclusive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0087] The accompanying drawings serve to provide an understanding of non-limiting embodiments. The drawings illustrate non-limiting embodiments and, together with the description, serve for explanation thereof. Further non-limiting embodiments and many of the intended advantages will become apparent directly from the following detailed description.
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098] Identical, similar or identically acting elements are provided in the figures with the same reference signs. The figures and the proportions of the elements shown in the figures with respect to each other are not to be regarded as true to scale. Rather, individual elements, in particular layer thicknesses, may be oversized for better representability and/or better understanding.
DETAILED DESCRIPTION
[0099]
[0100] “Corner-linked” means here and in the following that two tetrahedra are connected by a common corner 10. The corner 10 can be either a common oxygen atom 6 or a common nitrogen atom 7. The structure of the phosphor L1 was determined using X-ray structure analysis measurements, examples of the results of which are shown in Table 1. In the
[0101] The Si(O,N).sub.4 tetrahedron 8 and/or the LiO.sub.4 tetrahedron 9 comprise a tetrahedral gap. The tetrahedral gap is a region inside the respective tetrahedron.
[0102] The oxygen atoms 6 and the nitrogen atoms 7 of the Si(O,N).sub.4 tetrahedron 8 span the tetrahedron, with the silicon atom 4 being located in the tetrahedral gap of the tetrahedron spanned by the oxygen atoms 6 and the nitrogen atoms 7. In a non-limiting embodiment, all atoms spanning the tetrahedron are at a similar distance from the silicon atom 4 located in the tetrahedral gap.
[0103] In the LiO.sub.4 tetrahedron 9, the oxygen atoms 6 span a tetrahedron and the lithium atom 3 is located in the tetrahedral gap of the tetrahedron spanned by the oxygen atoms 6.
[0104] At least one Si(O,N).sub.4 tetrahedron 8 and at least one LiO.sub.4 tetrahedron 9 are each linked to each other via an oxygen atom 6. The oxygen atom 6 linking the LiO.sub.4 tetrahedron 9 to the Si(O,N).sub.4 tetrahedron 8 is a common oxygen atom 6 of the LiO.sub.4 tetrahedron 9 and the Si(O,N).sub.4 tetrahedron 8. The Si(O,N).sub.4 tetrahedra 8 may likewise be linked to another Si(O,N).sub.4 tetrahedron 8 via a nitrogen atom 7. The nitrogen atom 7 linking the Si(O,N).sub.4 tetrahedron 8 to the further Si(O,N).sub.4 tetrahedron 8 is a common nitrogen atom 7 of the Si(O,N).sub.4 tetrahedra 8. The structure exhibits isolated strands formed in the present case by five Si(O,N).sub.4 tetrahedra 8 linked via common corners 10.
[0105] The Si(ON).sub.4 tetrahedra 8 and LiO.sub.4 tetrahedra 9 form channels 11 linked via a corner 10, in which at least one strontium atom 2 is located. The strontium atom 2 can be replaced by europium atoms 5 as activator element. The channels 11 are formed as cavities in the strands of corner-linked Si(O,N).sub.4 tetrahedra 8 and LiO.sub.4 tetrahedra 9.
[0106] Each Si(O,N).sub.4 tetrahedron 8 is linked via at least one LiO.sub.4 tetrahedron 9 to Si(O,N).sub.4 tetrahedra 8 of the same or the neighboring strand. This linkage results in layers of corners 10 linked Si(O,N).sub.4 8 and LiO.sub.4 tetrahedra 9 extending in the be plane, as shown in
[0107]
[0108] Table 1 below shows the crystallographic data of the phosphor L1 Sr.sub.7Li.sub.2Si.sub.5N.sub.4O.sub.12:Eu.sup.2+. For the monoclinic space group, the angles α and γ are equal to 90° and β, is not equal to 90°, and the lattice parameters a, b, and c differ. The mixed occupation of europium and strontium was not considered in the structure refinement due to the small atomic fraction of europium.
TABLE-US-00001 TABLE 1 Crystallographic data of Sr.sub.7Li.sub.2Si.sub.5N.sub.4O.sub.12:Eu.sup.2+. Structure type Sr.sub.7Li.sub.2Si.sub.5N.sub.4O.sub.12 Calculated composition Sr.sub.7Li.sub.2Si.sub.5N.sub.4O.sub.12:Eu.sup.2+ Crystal system monoclinic Space group C2 Lattice parameter a [Å] 22.979 (4) b [Å] 5.5415 (9) c [Å] 6.4773 (11) α [°] 90 β [°] 102.524 (7) γ [°] 90 Volume [As] 805.2 (2) Density[ ρ/gcm.sup.−3] 2.519 T [K] 296 (2) Total reflections 4301 Independent reflections 1445 Number of refined parameters 132 Measured reciprocal space −27 ≤ h ≤27, −6 ≤ k ≤ 6, −7 ≤ 1 ≤ 7 R1, wR2 2.80%, 5.93% GooF 1.043 Δρ.sub.min, Δρ.sub.max [eÅ.sup.−3] −1.16/+0.91
[0109] Table 2 below shows atomic layer occupancies and isotropic deflection parameters for the phosphor L1 Sr.sub.7Li.sub.2Si.sub.5N.sub.4O.sub.12:Eu.sup.2+.+.
TABLE-US-00002 Tabelle 2 Atomic positions, occupancies and isotropic deflection parameters for the phosphor L1 Sr.sub.7Li.sub.2Si.sub.5N.sub.4O.sub.12:Eu.sup.2+. Wyck off Atoms position x y z Occupation U.sub.iso Sr01 2a 0.5 0.7537 (3) 0 1 0. 0071 (4) Sr02 4c 0.5714 (1) 0.2471 (2) 0.7556 (2) 1 0. 0090 (3) Sr03 4c 0.8640 (1) 0.3051 (2) 0.5627 (2) 1 0. 0084 (3) Sr04 4c 0.7793 (1) 0. 8261 (2) 0.8176 (2) 1 0. 0098 (3) Si05 2b 0.5 0. 6578 (8) 0.5 1 0.0063 (9) Si06 4c 0.6985 (1) 0.2974 (6) 0. 6772 (4) 1 0.0065 (6) Si07 4c 0.5871 (1) 0.3323 (7) 0.2539 (4) 1 0.0061 (6) O08 4c 0.6066 (4) 0.5221 (2) 0. 0789 (14) 1 0. 0097 (18) O09 4c 0.6913 (4) 0.5541 (18) 0.7970 (17) 1 0.011 (2) O10 4c 0.5519 (4) 0. 822 (2) 0.6545 (12) 1 0.0150 (17) O11 4c 0.6827 (5) 0. 0753 (18) 0.8291 (16) 1 0.010 (2) O12 4c 0.7673 (4) 0.2661 (17) 0. 6529 (13) 1 0.0155 (19) O13 4c 0.5689 (5) 0. 0774 (16) 0. 1288 (14) 1 0.015 (2) N14 4c 0.6482 (4) 0.279 (2) 0.4487 (14) 1 0.011 (2) N15 4c 0.5316 (5) 0.473 (2) 0.3408 (18) 1 0. 011 (2) Li16 4c 0.6431 (13) 0.754 (7) 0.914 (5) 1 0.031 (6)
[0110]
[0111] In the process according to the exemplary embodiment of
TABLE-US-00003 Amount of substance Mass Phosphor L1 Reactant [mmol] [g] Sr.sub.2N 42.78 8.096 SrO 14.26 1.478 SiO.sub.2 71.30 4.284 Li.sub.2CO.sub.3 14.26 1.054 Eu.sub.2O.sub.3 0.2501 0.088
[0112]
[0113] The optoelectronic device 12 according to the exemplary embodiment of
[0114] The conversion element 14 is free of another phosphor and emits electromagnetic radiation with a correlated color temperature CCT between 9000 K and 10000 K, inclusive. Thus, a cold white color impression is achieved with a high correlated color temperature CCT and a high color rendering index CRI of at least 80, such as at least 85, or at least 90. The electromagnetic radiation with the cold white color impression is obtained by a combination of the electromagnetic radiation of the first wavelength range emitted by the semiconductor chip 13 and the electromagnetic radiation of the second wavelength range emitted by the phosphor L1.
[0115] Compared to
[0116] The further phosphor LX may be, for example, a garnet phosphor or a nitride phosphor. In a non-limiting embodiment, the phosphor is a red-emitting phosphor. For example, nitride phosphors, for example (Ba,Sr,Ca)AlSiN.sub.3:Eu, Sr(Sr,Ca)Al.sub.2Si.sub.2N.sub.6:Eu, (Ca,Sr,Ba)Si.sub.2O.sub.2N.sub.2:Eu and (Ca,Sr,Ba).sub.2Si.sub.5N.sub.8:Eu are used as red-emitting phosphors. In a non-limiting embodiment, (Ba,Sr,Ca)AlSiN.sub.3:Eu is used as the red emitting phosphor.
[0117] The red emitting phosphor converts electromagnetic radiation of the first wavelength range into electromagnetic radiation of a third wavelength range, such as the red spectral range. By combining phosphors emitting different colors, mixed light with a color locus in the white range, such as in the warm white range, can be generated from the electromagnetic radiation of the semiconductor chip 13 in the blue spectral range. By combining the semiconductor chip 13, which emits electromagnetic radiation of the first wavelength range, with the phosphor L1, which emits electromagnetic radiation of the second wavelength range, with the further phosphor LX, which emits electromagnetic radiation of a third wavelength range, electromagnetic radiation in the warm white range with a correlated color temperature CCT between 3000 K and 5000 K inclusive is generated.
[0118]
[0119]
[0120] Furthermore, in
[0121] Furthermore,
[0122]
[0123] Table 4 lists primary wavelengths λ.sub.p of the semiconductor chip 13, dominant wavelengths λ.sub.D, color rendering indices CRI, correlated color temperatures CCT, color loci CIE.sub.x and CIE.sub.Y, and red color rendering indices R9 for optoelectronic devices 12 with the phosphors L1, L2, and L3 in combination with L4. The comparable optoelectronic devices 12 with the phosphor L2 and the phosphors L3 and L4, respectively, show color loci close to those with the phosphor L1. Table 4 shows that the optoelectronic device 12 with the phosphor L1 exhibits a high correlated color temperature CCT, CCT≥9000 K at the same time as a high color rendering index CRI, CRI≥80, such as 85, such as 90, and a high red color rendering index R9, R9≥60, such as R9≥70, such as R9≥75.
TABLE-US-00004 Tabelle 4 Spectral data of various optoelectronic devices 12. λ.sub.P λ.sub.D CCT Solution [nm] [nm] CIE.sub.x CIE.sub.y [K] CRI R9 L1 415.5 442.5 0.286 0.294 9156 83 67 L2 415.5 442.5 0.277 0.293 10120 62 −46 L3 + L4 414.0 426.1 0.286 0.294 9172 70 50 L1 432.6 440.1 0.286 0.293 9201 87 72 L2 432.6 440.1 0.278 0.294 10033 63 −43 L3 + L4 434.0 439.8 0.286 0.293 9170 78 62 L1 438.7 444.6 0.283 0.290 9674 89 75 L2 438.7 444.6 0.274 0.289 10742 66 −39 L3 + L4 438.0 444.4 0.283 0.290 9620 83 70 L1 444.2 449.8 0.279 0.287 10305 94 80 L2 444.2 449.8 0.272 0.286 11522 71 −35 L3 + L4 444.0 449.6 0.279 0.287 10242 91 81 L1 450.8 455.4 0.270 0.276 12447 95 90 L2 450.8 455.4 0.284 0.276 13996 76 −24 L3 + L4 450.0 454.9 0.270 0.276 12515 94 95
[0124] The invention is not limited to the exemplary embodiments by the description based thereon. Rather, the invention encompasses any new feature as well as any combination of features, which particularly includes any combination of features in the patent claims, even if that feature or this combination itself is not explicitly stated in the patent claims or exemplary embodiments.
[0125] This patent application claims the priority of the German patent application DE 10 2019 104 008.6, the disclosure content of which is hereby incorporated by reference.
LIST OF REFERENCE SIGNS
[0126] 1 phosphor [0127] 2 strontium atom [0128] 3 lithium atom [0129] 4 silicon atom [0130] 5 europium atom [0131] 6 oxygen atom [0132] 7 nitrogen atom [0133] 8 Si(O,N).sub.4 tetrahedron [0134] 9 LiO.sub.4 tetrahedron [0135] 10 corner [0136] 11 channels [0137] 12 optoelectronic device [0138] 13 semiconductor chip [0139] 14 conversion element [0140] 15 encapsulant [0141] 16 carrier element [0142] 17 active zone [0143] 18 adhesive layer [0144] 19 radiation exit surface [0145] S1 process step [0146] S2 process step [0147] L1 phosphor 1 [0148] L2 phosphor 2 [0149] L3 phosphor 3 [0150] L4 phosphor 4 [0151] CCT correlated color temperature [0152] CRI color rendering index [0153] R9 red color rendering index [0154] CIE.sub.x color locus [0155] CIE.sub.Y color locus [0156] λ.sub.p primary wavelength [0157] λ.sub.D dominant wavelength